Atlas Equipment 12ASL Installation & Operation Manual
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Atlas Equipment 12ASL Installation & Operation Manual

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Summary of Contents for Atlas Equipment 12ASL

  • Page 1 Replace This With Cover PDF...
  • Page 2 Revised: 01/28/2020 Read this entire manual before operation begins. Record below the following information which is located on the serial number data plate. Serial No. Model No. Date of Installation...

  • Page 3: Table Of Contents

    Contents General Information..5 Product Identifi cation ..8 Packing, Transport, Storage ..10 Product Description ..12 Technical Specifi...
  • Page 4 Indicates the direction of access for motor vehicles to the lift BOLD Important information TYPE WARNING: before operating the lift and carrying out any adjustments, read chapter 7 “installation” where all proper operations for a better functioning lift are shown. 12ASL...

  • Page 5: General Information

    PEOPLE, VEHICLES OR OBJECTS IF SAID OPERATIONS ARE CARRIED OUT BY UNAUTHORIZED PERSONNEL OR THE LIFT IS IMPROPERLY USED. Any use of the machine made by operators who are not familiar with the instructions and procedures contained herein shall be forbidden. 12ASL General Information...
  • Page 6 Operators must not be under the infl uence of sedatives, drugs or alcohol when operating the machine. Before operating the lift, operators must be familiar with the position and function of all controls, as well as with the machine features shown in the chapter “Operation and use” General Information 12ASL...
  • Page 7 The manufacturer is not liable for any mistakes made when drawing up this manual and reserves the right to make any changes due the development of the product, at any time. General Information 12ASL...

  • Page 8: Product Identifi Cation

    The warranty will come immediately to an end when unauthorized modifi cations, faulty assembly and improper use to the lift or parts of it are carried out. The presence of defects in workmanship must be verifi ed by Greg Smith Equipment Sales. Product Identification 12ASL...
  • Page 9 Dealer where the machine has been bought or the Manufacturer’s Commercial Department. Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out packing, lifting, handling, transport and unpacking operations. Product Identification 12ASL...

  • Page 10: Packing, Transport, Storage

    (e.g. cranes, trucks) and hoisting means. Be sure to hoist and transport the components securely so that they cannot drop, taking into consideration the package’s size, weight and center of gravity and it’s fragile parts. Hoist and handle only one package at a time. Packing, Transport, Storage 12ASL...
  • Page 11 Packages must be opened paying attention not to cause damage to people (keep a safe distance when opening straps) and parts of the lift (be careful the objects do not drop from the package when opening). Packing, Transport, Storage 12ASL...

  • Page 12: Product Description

    The mechanical safety operating by a pneumatic cylinder (9) is built under each runway and wheel free jack for engagement and release. Two limit switches are installed in the P1 base: for top position limit and for the safety height limit. Product Description 12ASL...
  • Page 13 If clear, the fi nal lowering button can be pressed and the lift fully lowered. A beeping sound is heard during the last travel. Product Description 12ASL...

  • Page 14: Technical Specifi Cation

    Before using the lift, make sure to check if the motor specifi cation shown on the nameplate of the motor conforms to the local electric supply. If there is over 10% fl uctuation on the electrical power supply, use a voltage stabilizer to protect the electrical components from overloading. Technical Specification 12ASL...
  • Page 15 Pump Type Gear Flow rate 1.3 cm Continuous working pressure 3770psi Peak pressure 4060psi Figure 3A – Layout For In-Ground Installation Technical Specification 12ASL...
  • Page 16 Figure 3B – Layout For On-Ground Installation Technical Specification 12ASL...
  • Page 17 Hydraulic Unit The power unit is equipped with Figure 4 – Hydraulic Power Unit Technical Specification 12ASL...
  • Page 18 ~ 30 °C ASTM D 92 Flash point 215 °C ASTM D 644 Neutralization number 0.5 mg KOH/g CHANGE HYDRAULIC OIL AT A HALF YEAR INTERVALS. FOR THE FIRST TIME USE, CHANGE THE OIL IN THREE MONTHS. Technical Specification 12ASL...
  • Page 19 Lowering speed control Leveling cock N.O (normally open) Motor Leveling cock N.C (normally close) Gear pump Pressure gauge Emergency hand pump Non return valve Oil fi lter Pressure overload valve Parachute valve (optional) Figure 5 – Hydraulic Plan Technical Specification 12ASL...
  • Page 20 Motor 2.2KW 1PH Lowering/fi nal lowering button Thermal relay Safety engaging button Contactor AC (220V) Top limit switch Lowering solenoid valve (220V) Safety height limit switch Safety air valve (220V) Figure 6 – Electrical Diagram (220V – 1PH) Technical Specification 12ASL...
  • Page 21 Figure 7 – Pneumatic Plan Regulated pressure must be set between 90psi – 120psi. It is recommended to install a fi lter, regulator, lubricator (FRL) to maintain the integrity of the electronic air valve(s) and rolling jack air/hydraulic pump(s) Technical Specification 12ASL...

  • Page 22: Safety

    Never use the lift when safety devices are off-line. Personal injury, the lift and the vehicles lifted can be seriously damaged if these instructions are not followed. Figure 8 - Safety Area (Minimum 3 Feet) Safety 12ASL...
  • Page 23 The operator must be sure no one is in danger before operating the lift. Bumping Risk When the lift is stopped at a relatively low height for working, the risk of bumping against projecting parts occurs. Safety 12ASL...
  • Page 24 Operate the lift only for the use it has been designed for and follow the maintenance schedule shown in the chapter “Maintenance”. Safety 12ASL...
  • Page 25 • A special design of the hydraulic system in case of a pipeline failure to prevent the lift suddenly lowering. The maximum pressure valve has been preset by the manufacturer to a proper pressure. DO NOT try to adjust it to overrun the rated lifting capacity. Safety 12ASL...

  • Page 26: Installation

    The surface where the lift has to be installed must be even and leveled in all directions. An inclination not higher than 3/4” in drive-on lift direction and 3/8” side to side can be leveled with shims. Installation 12ASL...
  • Page 27 • Place the control unit in the position. The control unit can be placed on either right side or left side. Figure 15 – Foundation Pit Plan (Only For Flush Mounted) Installation 12ASL...
  • Page 28 fi ttings clean from debris. Failure to do so may result in hydraulic line failure which may result in damage or personal injury. Figure 16 – Hydraulic System Connections Installation 12ASL...
  • Page 29 The control unit must be kept dry. • Make the electric hookup to the hydraulic power unit referring to the attached wiring diagram (Figure 6) using the included cables; • Make sure the connection of the phases is right and the lift is grounded. Installation 12ASL...
  • Page 30 • Feed the lift by Power Switch • Verify that the motor rotation direction is that shown on the label by pushing the lifting button. IF MOTOR GETS HOT OR SOUNDS PECULIAR, STOP IMMEDIATELY AND RECHECK THE ELECTRICAL CONNECTIONS Installation 12ASL...
  • Page 31 • Turn on the leveling cutoff cock N.O (1); • Turn off the leveling cutoff cock N.C (2); • Lower and raise the runways at least one time to check the level of runways. If not leveled, repeat above procedure. Installation 12ASL...
  • Page 32 • Once the required conditions have been obtained, insert the shims on top of bracket as shown in the fi gure 20; • With the shims and the supplied anchor bolts in place, tighten the nuts. Installation 12ASL...
  • Page 33 18 inches from the fl oor; • If the switch was not functioning properly, it’s possible to adjust it by loosening the switch lever and changing its position; • Tighten the screw after adjustment; • Fix the switch cover with the supplied screws.; Installation 12ASL...
  • Page 34 • Cylinders for proper operation • The lift for reaching its maximum working height • The maximum working height limit switch for proper operation • The safety height limit switch for proper operation • The level of the runways Installation 12ASL...
  • Page 35 Checking With Load Carry out two or three complete cycles of lifting and lowering and check: • Repeat the 7.12 section • Check for noises during lifting and lowering • If the runways are not level, repeat the 7.8 section Installation 12ASL...

  • Page 36: Operation And Use

    If an anchor bolt becomes loose or any component of the lift is found to be defective, DO NOT USE THE LIFT until repairs are made. Do not allow the electric control unit to get wet! Operation Of Runway Figure 23 – Control Panel Operation And Use 12ASL...
  • Page 37 • When pressed, at fi rst the lift takes 1-2 seconds to clear off the safety, and then descends to the safety height. • When pressed with the lift at the safety height, the lift is lowered to the ground. A beep sound is heard during the last travel. Operation And Use 12ASL...
  • Page 38 Warning: engage the mechanical safety locks when the vehicle is left on the runways for long periods (ex. during the night). Operation And Use 12ASL...
  • Page 39 The rolling jack is operated by an air-hydraulic pedal pump supplied with the lift. Figure 24 – Rolling Jack Controls SAFETY LEVER (1) • When turned up, the jack safety is released. • When turned down, the jack safety is locked. Operation And Use 12ASL...
  • Page 40 • Adjust the lifting adaptor height properly. If necessary, place the appropriate extensions on the lifting adaptors; • Make sure the vehicle is secured; • Raise the jack by pressing the lifting pedal on the pump. Operation And Use 12ASL...
  • Page 41 • Lightly push the UP button and then DOWN button to adjust the height of the runway P2; • Turn off the leveling cutoff cock N.C and turn on the leveling cutoff cock N.O after the runway P2 reaches at the same height as the runway P1. Operation And Use 12ASL...
  • Page 42 In this case, do not need to press the emergency button continuously. Screwing or loosing the screw can reduce or increase the lowering speed. After manual lowering of the lift, reset ordinary operating conditions. Lift cannot be lifted if solenoid valves are opened Operation And Use 12ASL...

  • Page 43: Maintenance

    The use of water or infl ammable liquid is strictly forbidden. Be sure the rod of the hydraulic cylinders is always clean and not damaged since this may result in leakage from seals and, as a consequence, in possible malfunctions. Maintenance 12ASL...
  • Page 44 • verify that all components and mechanisms General check are not damaged Every 12 • a check of the electrical system to verify that months Electrical motor, limit switch and control panel operate system properly must be carried out by skilled electricians Maintenance 12ASL...

  • Page 45: Troubleshooting

    The suction pump fi lter is dirty Check and clean if needed The lift does The motor does not operate not lower when Check the motor and properly and does not release DOWN button is pneumatic system the mechanical safeties pressed Troubleshooting 12ASL...
  • Page 46 The electric board is faulty Replace electric board Presence of air or dripping in Bleed the hydraulic circuit The lift the hydraulic circuit isn’t raising The cylinder gaskets can be Check and replace if synchronous damaged necessary Troubleshooting 12ASL...
  • Page 47 Bleed the hydraulic system into hydraulic circuit The lift does not lift or lower The pump fi lter is dirty. Check and clean if needed. smoothly Check the seal and replace if The pump suction is blown needed Troubleshooting 12ASL...

  • Page 48: Parts List

    Parts List Lift Parts Illustration Lift Parts List Item Part No Description 8250DXL-100000 Runway P1 8250DXL-200000 Runway P2 8240D17000 Control unit 0206013 Screw M4X12 - GB/T818 0206017 Screw M4X25 - GB/T818 0505018 Safety position limit switch 8108 Parts List 12ASL...
  • Page 49 0208011 Washer D.16- GB/T93 0205020 Washer D.16 - GB/T97.1 8240B-008640 Hose cover for on-ground installation 8240TX-000863 Hose corner cover for on-ground installation 8200B6-300000 Long ramp kit for on-ground installation 8200B4-380002 Roller pin 8200B6-380001 Roller 0211023 Seeger D.9 Parts List 12ASL...
  • Page 50 Part No Description 824-110000G Base 824-100003 Lower shaft 0209025 Screw M8X12 - GB/T79 0210018 Self-lubricated bush 3055 8250-02-01-17 Cylinder lower shaft 0210028 Self-lubricated bush 3560 8250-120-00 Master hydraulic cylinder 8250-06-03 Lower safety rack 0207043 Screw M6X10 - GB/T973 Parts List 12ASL...
  • Page 51 Teethed washer D.30 - GB/T858 0204015 Nut M30 - GB/T6172.1 824-120000G Inner scissor arm 0210046 Self-lubricated bush 3060 8240B-02-02-16 Lower wheel 0212021 Seeger D.30 - GB/T894.2 8250-120-10 Master cylinder liner 8240B-120-04 Cylinder shaft GJ350-120A-5 Piston 8250-120-06 Shaft support Parts List 12ASL...
  • Page 52 Item Part No Description 0212007 Seeger D.32 - GB/T894.1 0309027 O-ring 38X3.1 0309012 O-ring 120X3.1 0310019 Seal 67X77X6 0305006 Guide ring 67X25X2.5 0311013 Scraper 67X75X5 GJ350-120A-2 Cylinder guiding cover 0312007 Gasket 120X95X22.4 Parts List 12ASL...
  • Page 53 Front base ZJJ3-0103 U connection rod 824-112000 Rear base 824-110001 Wheel guide 0204032 Nut M16 - GB/T6172.1 0207022 Screw M10X20 - GB/T819.1 0201180 Screw M16X85 - GB/T5780 0201103 Screw M16X50 - GB/T5781 0203025 Nut M16 - GB/T6170 Parts List 12ASL...
  • Page 54 P1 Platform Assembly Parts Illustration P1 Platform Assembly Parts List Item Part No Description 825DXL-141000 Platform 8250-000812 Turntable recess base plate 0207038 Screw M12X20- GB/T70.3 8240B4-03150A Spacer 8240B4-031501 Movable spacer 8240C4-031501 Movable spacer 0202032 Screw M6X16- GB/T70.1 824TX-143000 Cover Parts List 12ASL...
  • Page 55 Special screw M20X70 825D-145100 Base plate J63A332000 Roller gasket 0206032 Screw M6X16 - GB/T818 825D-142001 Slipping plate 824B-142200 Stop pin 0207036 Screw M8X20 - GB/T70.3 0203004 Nut M6 - GB52 XSZ-6-1 Spring 824EH000382 Spring cradle 824B-142003 Bolt - GB/T905 Parts List 12ASL...
  • Page 56 Lower shaft 0209025 Screw M8X12 - GB/T79 0210018 Self-lubricated bush 3055 8250-02-01-17 Cylinder lower shaft 0210028 Self-lubricated bush 3560 8250-100-00 Slave hydraulic cylinder 8250-06-04 Lower safety rack 0207043 Screw M6X10 - GB/T973 0306010 Air locking cylinder 32X23 Parts List 12ASL...
  • Page 57 0204015 Nut M30 - GB/T6172.1 824-120000G Inner scissor arm 0210046 Self-lubricated bush 3060 8240B-02-02-16 Lower wheel 0212021 Seeger D.30 - GB/T894.2 8250-100-10 Slave cylinder liner 8240B-100-04 Cylinder shaft GJ350-100B-5 Piston GJ350-100B-2 Cylinder guiding cover 8250-120-06 Shaft support Parts List 12ASL...
  • Page 58 Item Part No Description 0212007 Seeger D.32 - GB/T894.1 0312003 Gasket 100X75X22.4 0309027 O-ring 38X3.1 0309079 O-ring 100X3.1 - GB1235 0305006 Guide ring 50X25X2.5 0310015 Seal 50X60X6 0311010 Scraper 50X58X5 Parts List 12ASL...
  • Page 59 Top cover 0206059 Screw M4X8 0508330 Guide DZ47 L=60mm 0508330 Guide DZ47 L=45mm 0507367 CPU board 102.1 0504016 Fuse 1A(5X20) 0206058 Screw M5X10 0510380 Ground decal 0206019 Screw M4X6 - GB/T818 0508017 Cable relief GM-2314 J04A110001 Support Parts List 12ASL...
  • Page 60 Washer D.3 - GB/T97.1 0208001 Washer D.3 - GB/T93 0203001 Nut M3 - GB52 J04A031000 Lower box J04A030003 Front cover 0206028 Screw M5X25 - GT/T818 0207019 Screw M8X20 - GB/T819.1 3032084008 Rubber pad 3002005001 Support BZ-W4LY Hydraulic power unit Parts List 12ASL...
  • Page 61 Hydraulic Power Unit Parts Illustration Parts List 12ASL...
  • Page 62 Double-screw bolt M6X120-GB/T901 0309019 O-ring 18X2.4 - GB1235 0307006 Lowering speed control valve BLF06-02-00/Φ2.5 0307049 Lowering solenoid valve (220V) 0301034 Manual pump QTHB-14 BZ-BJ25 Pump joint 0301040 Gear pump1.3CC BZ-G18X110 Oil suction pipe 0305010 Oil fi lter ZG3/8” ZF-08 Parts List 12ASL...
  • Page 63 Startup valve (For 1PH motor) BZ-HC-6 Seal Φ16XΦ9X2.5 (For 1PH motor) BZ-HC2-1 Valve body (For 1PH motor) BZ-HC-2 Valve piston (For 1PH motor) BZ-HC2-3 Valve pin (For 1PH motor) BZ-HC2-4 Spring (For 1PH motor) BZ-HC2-5 Valve back cover (For 1PH motor) Parts List 12ASL...
  • Page 64 Screw M5X8 - GB/T70.1 J07K220000 Lifting arm 0212004 Seeger D.25 HJ-RG-10-4 Shaft J07K210000 Beam 0206031 Screw M6X10 - GB/T818 0215021 Greaser 8X1 HJ-63-0 Jack hydraulic cylinder unit 0211003 Seeger D.19 0210009 Bush SF-1/2525 HJ-RG-19 Cylinder upper shaft Parts List 12ASL...
  • Page 65 Bush SF-1/2512F HJ-RG-10-2 Central shaft 0301052 Air-hydraulic pedal pump 800CC 0206001 Screw M8X12 - GB/T818 0205008 Washer D.8 - GB/T97.1 6740A-61101A Pump tray 0202040 Screw M8X16 - GB/T70.1 J07K120000 Base extension J07Q110000 Jack base HJ-63-1 Jack cylinder liner Parts List 12ASL...
  • Page 66 Outer threaded bush 0212034 Seeger D.42 Z23A313001 Inner threaded bush 0212035 Seeger D.32 Z23A313100 Pad support Z23A313202 Rubber pad 0202032 Screw M6X16 - GB/T70.1 Z23A601200 Adaptor extension H80 (By special request) Z23A601300 Adaptor extension H155 (By special request) Parts List 12ASL...
  • Page 67 Hydraulic Line Parts List Item Part No Description BZ-W4LY Hydraulic power unit 8250-120-00 Master hydraulic cylinder 8250-100-00 Slave hydraulic cylinder 0303063 Union (1BT-04SP) 0303003 90 degree union (1BT9-04SP-Y) 0303065 Union (1B-04) 0303021 Tee union (AB-04) ZZ1200 Hydraulic hose 1/4 L=1200 Parts List 12ASL...
  • Page 68 Air-hydraulic pedal pump 800CC ZJ380 PU hydraulic hose L=380 ZJ700 Hydraulic hose L=700 BZ-720B-0401 Bolt BZ-GZ-002 Screw 0303065 Union (1B-04) 0303027 Bolt (720B-04) 0313001 Washer (BS/A13.70) 0305001 Plug (ZBJ22 007-QD07) 0306112 Quick union (Φ8 G1-4) 0303064 Union 3/8 (1BT-04-06SP) Parts List 12ASL...
  • Page 69 Pneumatic Line Parts Illustration Pneumatic Line Parts List Item Part No Description Qty Remark 0306190 Solenoid air valve DC24V 0306010 Air safety release cylinder 32X23 0306086 Silencer 1/4 0306025 Tee quick union 6 0306041 Quick union 6 Parts List 12ASL...
  • Page 70 Optional 0306082 Rotation 90 degree union 6-1/4 Optional 0306192 Switching valve VMS-114 Optional 8250N61-810002G Special nut Optional 8250N61-810001G Union Optional 0306044 Quick union 8-1/4 Optional 0306097 Rilsan hose 8X5 L=12000 Optional 0306022 Tee quick union 8 Optional Parts List 12ASL...

  • Page 71: Warranty

    Prices do not include any local, state or federal taxes. RETURNS: Products may not be returned without prior written approval from the Manufacturer. DUE TO THE COMPETITIVENESS OF THE SELLING PRICE OF THESE LIFTS, THIS WARRANTY POLICY WILL BE STRICTLY ADMINISTERED AND ADHERED TO. Warranty 12ASL...

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