Related Manuals for KW automotive HLS 2
Summary of Contents for KW automotive HLS 2
- Page 1 EINBAUHINWEISE INSTALLATION INSTRUCTIONS FÜR JEDEN ANSPRUCH DAS RICHTIGE FAHRWERK. KW automotive GmbH Aspachweg 14 74427 Fichtenberg Telefon: +49 7971 9630 - 0 Telefax: +49 7971 9630 - 191 www.KWsuspensions.de...
- Page 2 Instruction manual Betriebsanleitung / HLS 2 Audi R8 Coupé, Spyder Typ 42 / HLS 2 Audi R8 Coupé, Spyder type 42 KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de Nr. / No. 3A7102AM ©...
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Page 3: Table Of Contents
5. Hinweise zum Hydrauliköl / Hydraulic oil advice 6. Technische Daten / Technical data 7. Entsorgungshinweis / Disposal advice KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de Nr. / No. 3A7102AM ©... -
Page 4: Vorabinformation
Arbeiten an Fahrwerkskomponenten und hydraulischen Geräten dürfen nur von ausgebildetem Fachper- sonal mit geeignetem Werkzeug montiert werden! Only qualified professionals with proper tools. are permitted to work on the coilover kit components and on the hydraulic equipment KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de... -
Page 5: Sicherheitshinweise
Please take extra precautions that fittings (for example fittings of shock absorber housings or fit- tings of the lower control arms in the housing of the wheel bearing) are free of dust and oil. (see manufacturers guideline) KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de... -
Page 6: Symbole / Symbols
Medien zu verbreiten. Eine Überlassung an Dritte ist nur mit schriftlicher Genehmigung der KW Automotive GmbH erlaubt. It is not permitted to copy any part of this manual without the permission from KW Automotive GmbH . KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de... -
Page 7: Montage Kw Gewindfahrwerk
- lower edge of the fender Abstandsmaß A aus Tabelle von 2.2 (Abbildungen nur symbolisch) / Distance dimension A from table from 2.2 (for illustration purposes only) KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de... -
Page 8: Mindestabstände Zur Fahrbahnoberfläche
It is imperative that you do not damage the piston rod surface, through use of pliers etc, as the smallest damage will result in seal damage, and will not be covered under warranty. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de... - Page 9 If a value cannot be reached due to the difference in the height, a opti- mal value next to the tolerance range of the vehicle manufacturer needs to be adjusted. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de...
- Page 10 On vehicles with separate shock/spring combinations, no set screw is necessary. Caution: Do not over tighten the set screw. Maximum torque is 1 - 2 Nm (0.74-1.47 ft-lb). KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de...
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Page 11: Montage Vorderachse
Instruction manual Betriebsanleitung / 2.7 Montage Vorderachse / Front axle Installation Angeliefertes Federbein. Supplied coilover strut. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de Nr. / No. 3A7102AM © KWautomotive GmbH Stand / Version 14.06.2018... - Page 12 Loosen the screws on the control arm and install the supplied bracket for the reservoir tank. Pushed up the wishbone (without the strut) to disassemble the screws! The tightening torque of the attachment, please refer to the vehicle manufacturer. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de...
- Page 13 HLS Ringzylinder so positionieren, dass dieser mit der Hydraulikverschraubung zur Fahrzeugvorderseite au- ßen zeigt. Mount the HLS cylinder line connection inside the front of the vehicle. Position the cylinder facing the front of the car. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 14 Verstellung Kabelbinder Kabelbinder Adjustment Cable ties Cable ties Fahrzeugvorderseite / Vehicle front KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de Nr. / No. 3A7102AM © KWautomotive GmbH Stand / Version 14.06.2018...
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Page 15: Montage Hinterachse
Instruction manual Betriebsanleitung / 2.8 Montage Hinterachse / Rear axle Installation Angeliefertes Federbein. Supplied coilover strut. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de Nr. / No. 3A7102AM © KWautomotive GmbH Stand / Version 14.06.2018... - Page 16 Der Anschluss für den Druckausgleichsbehälter muss zur Fahrzeuginnenseite zeigen The connection of the reservoir must facing to the inside of the vehicle. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 17 Drill a thread for the installation of the reservoir tank into the vehicle frame. For this drill a hole at the marked point with 5.0mm / 0,2inch and cut a thread M6. Schutzbrille benutzen! Use safety glasses! KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 18 Mount the bracket with the screws on the vehicle frame. The tightening torque for M6 = 10Nm, M8 = 15Nm. Rechts / Right Links / Left KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 19 The tightening torque of the attachment, please refer to the vehicle manufacturer. Then fix the line with a cable tie. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de Nr.
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Page 20: Montage Hydraulik-Lift-System
Achtung! Bitte beachten Sie vor dem abklemmen der Stromversorgung (Batterie) die vom Fahr- zeughersteller hierfür geltenden Hinweise. Attention! Please note the vehicle manufacturers references before disconnecting the power supply (battery). KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de... -
Page 21: Montage / Installation
Fahrzeug - Hydraulikaggregat CAN Database between the vehicle to the hydraulic aggregate Innenraumtaster Inside cabin button Montagposition Assembly position KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de Nr. / No. 3A7102AM ©... - Page 22 Kofferraumwanne demontieren. Hydraulikaggregat positionieren. Remove the boot tub. Position the hydraulic unit. Montageposition 3 / Assembly position 3 Montageposition 3 / Assembly position 3 KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de Nr.
- Page 23 Mount the HLS cylinder line con- nection inside the front of the vehi- cle. Position the cylinder inward facing the middle of the car KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 24 Fix the hls wire with a cable tie on the braket. The screw has to be installed according to manufacturers recom- mended settings regarding tightening torque and fixing specifica- tions KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 25 Hydraulikleitung (195 cm) entlang der Markierung zur Pumpe verlegen. Run the hydraulic line (195 cm) to the hydraulic aggregate. Montageposition 4 / Assembly position 4 KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 26 Remove the plug P1. Mount the supplied connection adapter with 1 gasket. Mount the hydraulic line on the hydraulic adapt- Dichtscheibe / Gasket KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 27 Mount the HLS cylinder line con- nection inside the front of the vehi- cle. Position the cylinder inward facing the middle of the car KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 28 Fix the hls wire with a cable tie on the braket. The screw has to be installed according to manufacturers recom- mended settings regarding tightening torque and fixing specifica- tions KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 29 Hydraulikleitung (165 cm) entlang der Markierung zur Pumpe verlegen. Run the hydraulic line (165 cm) to the hydraulic aggregate. Montageposition 4 / Assembly position 4 KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 30 Assembly position 3 Hydraulikleitung mit zwei Dicht- scheibe montieren. Remove the plug P2. Mount the hydraulic line adapter with 2 gas- kets. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de Nr.
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Page 31: Verdrahtung / Wiring
The wire has to be connected to the mass. In best case connect the cable directly on the battery or on the mass point of the vehicle body. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de... - Page 32 Puncture a hole into the grommet over the battery. CAN und Tasterleitung mit dem mitgelieferten Klebeband umwickeln. Wrap the CAN and the button wire with the supplied tape. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de Nr.
- Page 33 CAN Leitung in das HLS Steuergerät einstecken und Stecker verriegeln. Put the CAN wire into the HLS control unit and lock the connector. Montageposition 3 / Assembly position 3 KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 34 Run the CAN and button wire through the grommet into the vehicle interior. After the installation seal the hole with body adhesive. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 35 Montageposition 7 / Assembly position 7 und Gehäuse vom Stecker entfernen. Unplug the marked connector of the control box and remove the connector cover. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 36 Connect the removed Pin 15 into the y- Pin 1, Pin 2 adapter Pin 1. Connect the removed Pin 14 into the y- adapter Pin 2. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 37 Y-Adapter mit Kabelbinder am Kabelbaum befestigen. Mount the cover of the connector again. secure the y-adapter with cable ties on the wire harness. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 38 Betriebsanleitung / Anschluss Innenraumtaster / Connection of the Interior button Leitung Innenraumtaster Wire interior button Möglicher Montageort. Assembly position. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de Nr. / No. 3A7102AM ©...
- Page 39 Button connection Orange LED +5V label (+) Black LED - label (-) Brown / red Button KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de Nr. / No. 3A7102AM © KWautomotive GmbH Stand / Version 14.06.2018...
- Page 40 Install the cable seal on the plus cable and remove 6 mm / 0,24“ of the red (plus) cable insulation. Install the supplied pin contact with a correct tool. 4- 6mm² KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 41 Assembly position 3 leitung an der Batterie anklemmen. Connect the mass wire on the mass point and the plus wire on the battery. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
- Page 42 Place the supplied underlay under the HLS pump. Originale Tasche platzieren. Montageposition 3 / Assembly position 3 Place original bag. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de Nr. / No. 3A7102AM ©...
- Page 43 Assembly position 3 Insert first aid box and warning triangle. Originaler Boden einlegen Montageposition 3 / Assembly position 3 Insert the original soil. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de Nr.
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Page 44: Fernbedienung
Kontroll-LED Taster Control-LED Button Lasche Plate Einkerbung Notch KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de Nr. / No. 3A7102AM © KWautomotive GmbH Stand / Version 14.06.2018... -
Page 45: Inbetriebnahme Und Bedienung Des Hydraulik-Lift-Systems
10. Another visual inspection of all compression couplings and tightness. The Hydraulic-Lift-System may not be used in this condition! 11. Lower the hoist and remove the vehicle KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de... - Page 46 Fahrzeugs erlischt diese LED nach einigen Sekunden. LED lights when the system is on. After shut down the vehicle, this LED goes off after a some seconds. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
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Page 47: Wartung / Maintenance
If you want to use the hydraulic oil again, the oil has to be filtered with a proper fil- ter for hydraulic oil. If you want to use new oil, you need to dispose of the harmful old oil professionally KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de... -
Page 48: Technische Daten
Electrical units and hydraulic units contain polluting as well as recyclable components. Contrib- ute to the environment protection and dispose of those components environmental friendly and professional. KW automotive GmbH • Aspachweg 14 Tel: +49 (0) 7971/9630-0 www.kwautomotive.de D-74427 Fichtenberg Fax: +49 (0) 7971/9630-191 info@kwautomotive.de...
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