jost LubeTronic 5Point Installation And Operating Instructions Manual

jost LubeTronic 5Point Installation And Operating Instructions Manual

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LubeTronic 5Point
LubeTronic 5Point
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Installation and operating instructions
Installation and operating instructions

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Summary of Contents for jost LubeTronic 5Point

  • Page 1 LubeTronic 5Point LubeTronic 5Point Installation and operating instructions Installation and operating instructions...
  • Page 2 MUB 002 009 M01 (REV-B) 07-2020 LubeTronic...
  • Page 3: Table Of Contents

    4 General information............8 5 List of components............9 5.1 List of LubeTronic 5Point components..... 5.2 Wiring harness............9 5.3 Fifth wheel coupling with LubeTronic 5Point... 6 Installation..............10 6.1 Installing the fifth wheel coupling with LubeTronic 5Point............. 10 6.2 Routing the wiring harness........10 6.3 Connecting the LubeTronic 5Point......
  • Page 4: Explanation Of Symbols

    ATTENTION! Means that slight physical injury or material damage can occur if the relevant safety instructions are not fol- lowed. ADVICE! Contains additional important information. MUB 002 009 M01 (REV-B) 07-2020 LubeTronic 5Point...
  • Page 5: Safety Instructions

    Lifting lowed. a fifth wheel coupling with LubeTronic 5Point using a The safety instructions below apply to operation, maintenance forklift truck, for example, could cause damage to the and installation work on the LubeTronic 5Point.
  • Page 6 Connect the LubeTronic 5Point power supply at a point approved by the vehicle manufacturer. Fuse the LubeTronic 5Point using a commercially available 3 A blade-type fuse. Incorrect installation will invalidate the type approval of the fifth wheel coupling, and therefore also the vehicle operating licence.
  • Page 7: Intended Use

    In terms of its mechanical and electrical properties and reliability, it conforms to the usual high standards expected from JOST. Use of the JOST LubeTronic 5Point will not change the mechanical functions or operation of the fifth wheel coupling. It lubricates the locking hook and the top of the fifth wheel cou- pling plate.
  • Page 8: General Information

    It is possible to enable additional grease application or to change the dispensing times of the LubeTronic 5Point, e.g. for use on construction sites. MUB 002 009 M01 (REV-B) 07-2020 LubeTronic 5Point...
  • Page 9: List Of Components

    (WH) (BN) brown red (RD) LubeTronic/215 1 Connecting cable, 9 m long 2 Connector, 4-pin Fifth wheel coupling with LubeTronic 5Point LubeTronic/132 1 LubeTronic 5Point 2 Electrical connection 3 Refill (conical) grease nipple 4 Grease tank 5 Function lamp...
  • Page 10: Installation

    If you use a paint dryer or drying chamber to dry paint, make sure 4 Fifth wheel coupling that the JOST LubeTronic 5Point is not directly exposed to the rays. Avoid continuous heating of the LubeTronic 5Point to over 80 °C.
  • Page 11: Connecting The Lubetronic 5Point

    ATTENTION! Connecting the LubeTronic 5Point To prevent damage to the vehicle electrical system and 6.3.1 Daimler/standard wiring diagram (4-pin connector) the LubeTronic 5Point, install a commercially available 3 A blade-type fuse in the connecting cable. LubeTronic/130 LubeTronic 5Point MUB 002 009 M01 (REV-B) 07-2020...
  • Page 12: Volvo Wiring Diagram (3-Pin Connector)

    The programs available depend on the software version of the LubeTronic 5Point. You can identify the software version (1) from + 24 V DC, program change the type plate on the grease container of the LubeTronic 5Point. – Earth, terminal 31 ATTENTION!
  • Page 13 “ignition on”, then every 60 min. Not used Lubricating pulse imme- diately after “ignition on”, then every 90 min. Not used Lubricating pulse imme- diately after “ignition on”, then every 120 min. LubeTronic 5Point MUB 002 009 M01 (REV-B) 07-2020...
  • Page 14: Connecting The Lubetronic 5Point For Special Lubrication (Optional)

    Disconnect pin 2 from +24 V. The lubrication system is now in Program mode. You can select the programs as shown in 6.3.6 Connecting the LubeTronic 5Point for status indication in the table. Example: Briefly connect pin 2 to +24V four times the cab (optional) to select Program 4.
  • Page 15: Initial Greasing

    Completely fill lubrication grooves and recesses in the area marked yellow. For this, we recommend using JOST biodegradable, high-perfor- mance lubricant (art. no. SKE 013 440 000). LubeTronic 5Point MUB 002 009 M01 (REV-B) 07-2020...
  • Page 16: Operation

    Operation Function lamp Special lubrication The LubeTronic 5Point is equipped with an LED function lamp (see To activate special lubrication, the special lubrication feature must information in sections 5.1 "List of LubeTronic 5Point components" be connected as described in section 6.3.5 "Connecting the Lube- and 6.3.1 "Daimler/standard wiring diagram (4-pin connector)"...
  • Page 17: Fault Indications

    Function lamp flashes for 2 minutes The electronic control system of the LubeTronic Check the connection of the LubeTronic 5Point to the vehicle after “ignition on”. The function lamp 5Point is damaged. power supply, see section 6.3.1 "Daimler/standard wiring diagram lights up continuously after 2 minutes (4-pin connector)"...
  • Page 18 Remedy The LubeTronic 5Point does not lubri- The ambient temperature has been below -25 The supply of grease to the LubeTronic 5Point stops at an ambient cate sufficiently, or at all. °C for a longer period. temperature of below -25 °C, because grease freezes at these tem- peratures and cannot be dispensed.
  • Page 19: Maintenance

    Maintenance The instructions from the JOST IOMs for JSK 40 and JSK 42 still apply Uncouple the tractor unit, fold the JSK 34/JSK 37/JSK 42 fifth to the fifth wheel coupling plate. wheel coupling completely forwards, or the JSK 38 model completely backwards.
  • Page 20 Member of JOST World JOST, Germany, Tel. +49 6102 295-0, tkd-technik@jost-world.com, www.jost-world.com MUB 002 009 M01 (REV-B) 07-2020 • 2.5 1006190...

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