Standen T2 Operator's Handbook Manual

Potato harvester control system (machines from 2012)
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T2 / T3
Potato Harvester
Control System
(machines from 2012)
Standen Engineering Limited.
Hereward Works,
Station Road, Ely,
Cambridgeshire.
CB7 4BP
England.
Tel: +44 (0)1353 661111
www.standen.co.uk
Fax: +44 (0)1353 662370

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  • Page 1 T2 / T3 Potato Harvester Control System (machines from 2012) Standen Engineering Limited. Hereward Works, Station Road, Ely, Cambridgeshire. CB7 4BP England. Tel: +44 (0)1353 661111 www.standen.co.uk Fax: +44 (0)1353 662370...
  • Page 3 Therefore, some illustrations and/or text within this publication may differ from your machine. The copyright of this handbook is the property of Standen Engineering Limited, Hereward Works, Station Road, Ely, Cambridgeshire CB7 4BP England. This handbook is issued on the condition that it must not be used, copied or exhibited without their...
  • Page 5: Table Of Contents

    CONTENTS INTRODUCTION Introduction to the handbook INSTALLATION CAN-Bus control system installation OPERATION Starting the control system Stopping the control system Emergency stop buttons Configuring the control system to your machine Screen select buttons SCREEN 8 (Main screen) SCREEN 1 (Chassis and axle screen) 1.10 SCREEN 2 (Digger depth control screen ) 1.13...
  • Page 6: Introduction

    Introduction to the Handbook This handbook provides the information for the operation, adjustment and maintenance of your Standen T2 / T3 CAN-Bus electrical control system. To enable you to achieve the best results from the machine, the manufacturer recommends that you read the handbook thoroughly prior to using the machine for the first time.
  • Page 7: Installation

    INSTALLATION CAN-Bus Control System Installation The harvester CAN-Bus control system requires a 12 Volt negative earth power supply fed directly from the tractor battery using the 50Amp power lead supplied. Red cable to positive (+) and black cable to negative (-). Ensure the polarity of the battery connections are made correctly to prevent damage to the system components.
  • Page 8 INSTALLATION Fig 3 Fig 4 Fig 5...
  • Page 9: Operation

    OPERATION Starting the Control System Set the rocker switch (item 1, fig 6) to the ON position. The START screen (see fig 7) will display after approximately 45 seconds. Press and hold the green start button (item 2, fig 6) for 3 seconds. The MAIN screen will display (see fig 8).
  • Page 10: Emergency Stop Buttons

    OPERATION Emergency Stop Buttons An emergency stop button is present on all screens and mechanical stop buttons (item 1, fig 9) are mounted at the rear of the harvester. When any of the buttons are activated, all harvester functions are stopped. Screen STOP buttons When a screen stop button is pressed, all harvester functions stop and the terminal reverts to the ‘START’...
  • Page 11: Configuring The Control System To Your Machine

    Press the (ESC) button once (item 1, fig 10). The MACHINE CONFIGURATION screen will display (see fig 11). Press the button to select your machine type (T2 or T3). Select the 1 separator unit fitted to your machine. Omega scrolls...
  • Page 12: Screen Select Buttons

    SCREEN 8 (Main screen) This screen covers the commonly used functions and speed adjustments. ESC (x1) (Machine Configuration screen) This screen covers machine type (T2 or T3), 1 & 2 separator type, joystick configuration, additional main page icons, simultaneous start elements, back box ON/OFF, system voltage &...
  • Page 13 OPERATION SCREEN 8 Main Screen Screen 8 allows the operator direct access to the most commonly used harvester functions. When selected the function button changes to green. Axle drive boost Auxiliary ON/OFF Working lights Sieving web separator separator Emergency Spreader/table ON/OFF ON/OFF ON/OFF...
  • Page 14 OPERATION Main elements ON Simultaneously starts chosen harvester elements (see machine configuration screen). Motor speed adjustment Speed adjustment is available on all motor functions. With the machine running, the blue box adjacent to the button displays speed information received from the harvester sensor.
  • Page 15: Screen 1 (Chassis And Axle Screen)

    OPERATION 1.10 SCREEN 1 Chassis and Axle Screen Screen 1 covers drawbar steering, axle side shift, axle steering, machine levelling and powered axle. Auto-machine Powered axle RH wheel Axle steer level display circuit pressure track in/out right Axle auto centre Axle steer left Drawbar...
  • Page 16 RH wheel offset Axle auto Drawbar centre ram speed tolerance (set to 1) LH wheel offset (T2 only) Axle drive Machine speed levelling tolerance (set to 1) Axle drive Levelling assist pressure ram speed Fig 15 Axle drive speed Sets the wheel speed to match the forward operating speed of the machine.
  • Page 17 (T3) If necessary, set the LH wheel to match the RH wheel as per the instructions in the operator’s handbook (see steering ram link circuit). (T2) Using the axle steer right/left buttons, set the LH wheel to the straight-ahead position.
  • Page 18: Screen 2 (Digger Depth Control Screen )

    1.13 OPERATION SCREEN 2 Digger Depth Control Screen Screen 2 covers automatic depth control, manual depth control and single side lifting. LH depth LH depth RH depth RH depth sensing sensing ON/OFF display display ON/OFF Fig 16 Fine tune Digging Manual digger Auto-depth depth...
  • Page 19 OPERATION 1.14 RH auto-depth dead-band (mm) Auto-depth raise delay LH/RH (ms) RH auto-depth raise/lower speeds LH auto-depth raise/lower speeds Auto-depth LH auto-depth lower delay dead-band LH/RH (mm) (ms) Fig 17 Digger ram manual raise/lower speed Auto-depth raise and lower delay Sets the digger raise and lower time delays in milliseconds (1000 milliseconds = 1 second).
  • Page 20: Screen 3 (Webs Screen)

    1.15 OPERATION SCREEN 3 Webs Screen Screen 3 covers web functions, optional powered diablo, agitation, web split, haulm roller speed and rotation. Web circuit Web split Sieving web pressure raise ON/OFF Digger ON/OFF Fig 18 Web split Main agitator Individual Haulm roller Optional powered agitator shaft...
  • Page 21 OPERATION 1.16 Sieving web speed Web split raise speed Digger Haulm roller web speed speed Powered diablo speed Fig 19 Web split ram Agitator speed lower speed...
  • Page 22 1.17 OPERATION SCREEN 4 Omega 1 Separator Screen Screen 4 covers omega 1 separator speed, angle and clod roller height and rotation. During work, angle and clod roller heights can also be controlled using the LH joystick secondary functions. omega omega angle Clod roller separator circuit...
  • Page 23: St Separator Screen

    OPERATION 1.18 SCREEN 4 Starflow 1 Separator Screen Screen 4 covers starflow 1 separator speed and clod roller rotation. separator circuit Starflow clod roller Starflow ON/OFF pressure forward/reverse Fig 22 Starflow clod roller speed Starflow speed Fig 23 Starflow speed or rear omega transfer unit speed...
  • Page 24: Screen 4

    1.19 OPERATION SCREEN 4 Roller Table 1 Separator Screen Screen 4 covers roller table 1 separator speed, angle and reverse pressure settings. During work, table angle can also be controlled using the LH joystick secondary functions. Roller table Roller table angle separator circuit ON/OFF increase/decrease...
  • Page 25 OPERATION 1.20 Automatic roller table reverse pressure During harvesting it may be necessary to change the pressure at which the rollers reverse. The automatic reverse sequence is triggered by a pressure transducer that senses the operating pressure within the system. Increase or decrease the reverse pressure in small steps until the required operation is achieved.
  • Page 26: Screen 5

    1.21 OPERATION SCREEN 5 Omega 2 Separator Screen Screen 5 covers omega 2 separator speed, angle and clod roller height and rotation. During work, angle and clod roller heights can also be controlled using the RH joystick secondary functions. separator omega omega angle circuit pressure...
  • Page 27: Screen 5

    OPERATION 1.22 SCREEN 5 Galaxy 2 Separator Screen Screen 5 covers galaxy 1 separator speed and clod roller rotation. Galaxy clod roller separator Galaxy ON/OFF forward/reverse circuit pressure Fig 28 Galaxy clod roller speed Transfer roller unit speed Fig 29 Galaxy star speed...
  • Page 28 1.23 OPERATION SCREEN 6 Spreader / Table and Elevator Screen During work, elevator fold and swan neck height can be controlled using the RH joystick. Spreader/picking Communication Tractor powered table ON/OFF buzzer circuit pressure Swan neck raise Swan neck auto-height Elevator ON/OFF centre section...
  • Page 29 OPERATION 1.24 SCREEN 7 Programming Screen Screen 7 covers save/load speed program, headland start/stop sequence programming and restore system default settings. Headland Headland START sequence STOP sequence options options Save speed program Digger Load raise time speed program RUN start RUN stop sequence sequence...
  • Page 30 1.25 OPERATION Headland START and STOP sequences A headland start sequence and stop sequence can be recorded into the system to automatically start/stop the elements and lift the digger out of work. To program the START sequence In the START options area: Press the start RECORD button In real time, select the elements in the order you want them to start.
  • Page 31: Esc (X1) (Machine Configuration Screen)

    1.26 ESC (x1) Machine Configuration Screen Pressing the ESC button once displays the machine configuration screen. This screen covers machine type (T2 or T3), 1 & 2 separator type and icon selection for optional equipment. These settings must be configured to your machine for the screens to display and function correctly.
  • Page 32 1.27 OPERATION Main Page Master ON The elements in this area can be selected to start simultaneously. Pressing the ‘MAIN ELEMENTS ON’ button on the main screen (<< ) will start the selected elements. Discharge/Spreader Icon Configuration The elevator ON/OFF icon can be configured to one of these settings: Setting (1): Switches the elevator ON/OFF only.
  • Page 33: Esc (X2) (Program Information Screen)

    OPERATION 1.28 ESC (x2) Program Information Screen Pressing the ESC button twice displays the program version and date. Fig 34...
  • Page 34: Slave Box Functions

    1.29 OPERATION Slave Box Functions Along with the touch-screen terminal, all commonly used controls are repeated on the slave box. Slave box switch functions are: Item 1 - Touch-screen terminal ON/OFF. Item 2 - Start switch for machine control module. Item 3 - Headland program start/stop sequence.
  • Page 35: Lh Joystick Functions

    OPERATION 1.30 LH joystick functions LH joystick default functions are drawbar steer and axle steer. LH joystick secondary functions are 1 separator clod roller height and 1 separator angle. To activate the secondary functions, press and hold the button (item 11, fig 37). Re-centre the joystick before releasing the button.
  • Page 36: Maintenance

    1.31 MAINTENANCE SCREEN 1 Diagnostics Chassis and Axle Master RH wheel track RH steering ram LH steering ram proportional valve ram slave check proportional valve proportional valve current (mA) valve current (mA) current (mA) current (mA) Drawbar ram slave check valve current (mA) Fig 38...
  • Page 37: Screen 2 Diagnostics (Digger Depth Control)

    MAINTENANCE 1.32 SCREEN 2 Diagnostics Digger Depth Control RH digger ram LH digger ram proportional valve proportional valve current (mA) current (mA) raise raise Fig 39 LH digger ram RH digger ram LH digger ram RH digger ram slave check slave check proportional valve proportional valve...
  • Page 38: Screen 3 Diagnostics (Webs)

    1.33 MAINTENANCE SCREEN 3 Diagnostics Webs Master Sieving web Sieving web proportional valve proportional valve sensor (rpm) current (mA) current (mA) VariSep slave check valve current (mA) Haulm roller raise sensor (rpm) Digger web sensor (rpm) Haulm roller proportional Digger web valve current proportional (mA)
  • Page 39: Screen 4 Diagnostics

    MAINTENANCE 1.34 SCREEN 4 Diagnostics Omega 1 Separator omega angle omega clod roller slave check valve height slave check valve current (mA) current (mA) Master omega proportional clod rollers valve current sensor (mA) (rpm) omega clod rollers proportional Omega feed valve current unit sensor (mA)
  • Page 40: Screen 4 Diagnostics

    1.35 MAINTENANCE SCREEN 4 Diagnostics Starflow 1 Separator Master proportional Starflow clod valve current roller sensor (mA) (rpm) Starflow clod roller Starflow sensor proportional (rpm) valve current (mA) forward Starflow proportional Starflow clod valve current roller (mA) proportional valve current (mA) reverse Starflow or Starflow or...
  • Page 41: Screen 4 Diagnostics

    MAINTENANCE 1.36 SCREEN 4 Diagnostics Roller Table 1 Separator Roller table angle slave check valve current (mA) Master proportional (not active) valve current (mA) Roller table proportional Feed web valve current sensor (mA) (rpm) forward Feed web Roller table proportional proportional valve current valve current...
  • Page 42 1.37 MAINTENANCE SCREEN 5 Diagnostics Omega 2 Separator omega angle slave check valve current (mA) Master omega clod rollers proportional sensor valve current (rpm) (mA) omega clod rollers omega proportional clod roller valve current height slave (mA) check valve forward current (mA) omega clod rollers...
  • Page 43 MAINTENANCE 1.38 SCREEN 5 Diagnostics Galaxy 2 Separator Galaxy clod Galaxy clod Galaxy clod rollers rollers roller sensor proportional proportional (rpm) valve current valve current (mA) forward (mA) reverse Master proportional valve current (mA) Transfer roller unit sensor (rpm) Transfer roller unit proportional valve current...
  • Page 44: Screen 6 Diagnostics (Spreader/Table And Elevator)

    (mA) section ram proportional valve current Elevator (mA) sensor (rpm) Windrow ON/OFF Elevator valve current ON/OFF (mA) valve current (T2 only) Elevator base (mA) Elevator master section ram proportional proportional valve current valve current Fig 46 (mA) (mA) (T3 only)
  • Page 45 MAINTENANCE 1.40 ESC (x1) Diagnostics System Sensor Slave voltage supply supply Total current (mA) Master A current (mA) Master B current (mA) Fig 47 System voltage Voltage supply to the machine from the tractor. Sensor supply Voltage supply to depth and steer sensors (nominal 8.5 volts). Slave supply Voltage supply to slave box joysticks (10.0 volts).
  • Page 46: If The System Fails To Run

    If a red LED is illuminated there is a system fault. Press the stop button on any screen and restart the system by pressing and holding the slave box start button for at least 3 seconds. If the problem persists contact your Standen dealer. Item 1 = Constant green LED.
  • Page 47: System Fuses

    MAINTENANCE 1.42 System Fuses The power lead attached to the tractor is permanently live. The feed to the slave box and service terminal is protected by the 2Amp fuse (item 1, fig 51) inside the slave box. The main distribution box (item 6, fig 48) contains the following fuses: 25Amp fuses to protect the module power feeds (item 1, fig 52).
  • Page 49 CONTENTS CIRCUIT DIAGRAMS ESX-3XL Controller Plug Pin Allocation Machine Lighting Layout Slave Box General Assembly Slave Box Board CAN-BUS Distribution Board Distribution Box Loom Left-hand Loom Main Valve Loom Display Loom 2.10 Cab Loom 2.11...
  • Page 50: Circuit Diagrams

    CIRCUIT DIAGRAMS ESX-3XL Controller Plug Pin Allocation...
  • Page 51 CIRCUIT DIAGRAMS...
  • Page 52: Machine Lighting Layout

    CIRCUIT DIAGRAMS Machine Lighting Layout...
  • Page 53: Slave Box General Assembly

    CIRCUIT DIAGRAMS Slave Box General Assembly...
  • Page 54: Slave Box Board

    CIRCUIT DIAGRAMS Slave Box Board...
  • Page 55: Can-Bus Distribution Board

    CIRCUIT DIAGRAMS CAN-BUS Distribution Board...
  • Page 56: Distribution Box Loom

    CIRCUIT DIAGRAMS Distribution Box Loom...
  • Page 57: Left-Hand Loom

    CIRCUIT DIAGRAMS Left-hand Loom...
  • Page 58: Main Valve Loom

    CIRCUIT DIAGRAMS Main Valve Loom...
  • Page 59: Display Loom

    CIRCUIT DIAGRAMS 2.10 Display Loom...
  • Page 60: Cab Loom

    2.11 CIRCUIT DIAGRAMS Cab Loom...

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T3

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