Tregaskiss TOUGH GUN TT3E Reamer Owner's Manual
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Tregaskiss TOUGH GUN TT3E Reamer Owner's Manual

Ethernet equipped robotic nozzle cleaning station
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TOUGH GUN
TT3E Reamer
OWNER'S MANUAL
Tregaskiss
2570 North Talbot Road
0
1
0
Windsor, Ontario N
R
L
Canada
OM-TT3E-1.0
Processes
MIG (GMAW) Welding
Description
Ethernet Equipped Robotic
Nozzle Cleaning Station,
MIG (GMAW) Welding Peripheral
™
Phone: 1-855-MIGWELD (644-9353)
+1-519-737-3000
(International)
Fax:
519-737-1530
For more information, visit us at Tregaskiss.com
March 2016
(US & Canada)

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Summary of Contents for Tregaskiss TOUGH GUN TT3E Reamer

  • Page 1 Nozzle Cleaning Station, MIG (GMAW) Welding Peripheral TOUGH GUN ™ TT3E Reamer OWNER’S MANUAL Tregaskiss Phone: 1-855-MIGWELD (644-9353) (US & Canada) 2570 North Talbot Road +1-519-737-3000 (International) Fax: 519-737-1530 Windsor, Ontario N Canada For more information, visit us at Tregaskiss.com...
  • Page 2 Thank you for selecting a Tregaskiss product. The TOUGH GUN™ TT3E Reamer you have purchased has been designed and engineered to be a reliable tool to support high production within a robotic cell. The TOUGH GUN TT3E Reamer is made from durable materials and components engineered to perform in a demanding robotic welding environment.

  • Page 3: Table Of Contents

    8-1 TOUGH GUN TT3E Reamer ................................29 8-2 TOUGH GUN Sprayer Assembly ..............................30 8-3 TOUGH GUN Wire Cutter ................................31 SECTION 9 – TROUBLESHOOTING ....................32 9-1 TOUGH GUN TT3E Reamer - Network ............................32 9-2 TOUGH GUN TT3E Reamer - Mechanical...........................32 9-3 Lubricator....................................33 9-4 Filter/Regulator..................................33 9-5 Air Blast.....................................34...

  • Page 4: Section 1 - Safety Precautions - Read Before Using

    SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING 1-1 Additional Safety Warnings for NOISE can damage hearing Installation, Operation and Maintenance • Noise from some processes or equipment can damage hearing. READ INSTRUCTIONS • Wear approved ear protection if noise •...

  • Page 5: Commercial Warranty

    ANY DELAY, ACT, ERROR OR OMISSION OF SELLER. Anti-Spatter Liquid Tregaskiss TOUGH GUN Robotic 1 year Genuine Bernard and Tregaskiss parts must be used for Peripherals (Clutch, Sprayer, Wire safety and performance reasons or the warranty above shall Cutter, Arms) not be valid.

  • Page 6: Section 2 - Specifications

    SECTION 2 – SPECIFICATIONS 2-1 System Components Robotic Peripheral for GMAW Welding Air Requirements (minimum): Rated Voltage: 24 VDC 80 to 100 psi (5.5 to 7.0 bar) at 16 CFM (450 LPM) Air Motor (at min. air requirement): Operating Voltage: ±10% of rated voltage Power Consumption: Stall torque at 80 psi (5.5 bar) = 83 in.-lbs.

  • Page 7: Section 3 - Installation

    WARNING: Ensure power supply is off and disconnected before proceeding. Please follow your facility’s lockout / tagout procedures. A. To Mount TOUGH GUN TT3E Reamer The TOUGH GUN Reamer should be installed within the weld cell where it is clear of all tooling and convenient for the robot to access the unit.

  • Page 8: Connect Air Blast

    Use an air supply line with an inside diameter of 1/4” and connect to 1/8” female NPT inlet located on the side of the valve. C. To Connect Power Supply The TOUGH GUN TT3E Reamer Ethernet module can support the wire cutter function and as such can be connected directly to the Reamer. Once mounted to the top of the Reamer, take the 4-Pin M12 connector and attach it to the AUX port on the Comm Plate.

  • Page 9: Section 4 - Setup

    (continued from page 8) 2. If the Reamer is equipped with a nozzle detection system in addition to the wire cutter, splitter part number TT3E-2343 will be Splitter required, and will receive the 4-Pin M12 connector. (TT3E-2343) SECTION 4 – SETUP 4-1 Air Motor Lubricator The TOUGH GUN Reamer must be operated with lubricated air using either the air motor lubricator option or a suitable alternative system installed by the customer.

  • Page 10: Ethernet Module Description

    4-4 Ethernet Module Description WARNING: Before start-up, ensure that all connections are correct or damage to the TOUGH GUN Reamer may occur. The TT3E-2310 is a multiprotocol communication adapter which supports networking standards: • EtherNet/IP • PROFINET • Modbus TCP/IP The factory default setting is that all communication protocols are enabled.

  • Page 11: Setting Nozzle Heights For Cutter Blade Insertion

    0.375” 9.53 mm 0.466” (19.05 mm) Below Below 5/8” 0.762 18.19 RCT-01 0.030” 0.225” 5.72 mm 0.716” (15.88 mm) Cutter Blade 1/2” 0.219” 5.56 mm RCT-04 0.125” 3.18 mm 0.065” 1.65 mm (12.7 mm) Below Below TOUGH GUN TT3E Reamer...

  • Page 12: Setting The Ip Address

    4-7 Setting the IP Address The first step that must be done in order to communicate with the Ethernet module is to change the TCP/IPv4 Properties on the computer being used. The following steps must be done: 1. Open Network Connection Status through the Network and Sharing Center (if the computer is using Windows based OS). 2.
  • Page 13 IP address of the module. The TURCK IP Address Search Tool can be found online at: http://pdb2.turck.de/us/DE/products/0000001a000293cb0002003a or visit www.tregaskiss.com/ReamerTT3E to access the link from the Software Downloads tab (see Figure 4). 4. Once the TURCK IP Address Search Tool is installed, run the program and select the “Search”...

  • Page 14: Data Map

    4-8 Data Map Below is the Data Map for the TT3E-2310 Ethernet Module: I/O 16 I/O 15 I/O 14 I/O 13 I/O 12 I/O 11 I/O 10 I/O 9 I/O 8 I/O 7 I/O 6 I/O 5 I/O 4 I/O 3 I/O 2 I/O 1 Upper...

  • Page 15: Section 5 - Operation

    I/O 1, 3, & 7 should be illuminated when at the home position. No other LEDs should be illuminated. If there are other LEDs illuminated then consult troubleshooting Section 9-1 TOUGH GUN TT3E Reamer - Network. TURCK is a registered trademark of Turck Inc. & Hans Turck GmbH & Co. K.G.

  • Page 16: Program Logic Chart

    5-2 Program Logic Chart The TOUGH GUN TT3E Reamer comes configured with a ream cycle programmed into the Ethernet module. See below for the program logic chart for the ream cycle as well as optional PLC initiated functions. Reamer Cycle Logic...
  • Page 17 Optional Functions Logic EXPLANATION: EXPLANATION: • Robot moves gun to spray • Robot moves gun to nozzle detect location. location. • Sprayer is turned on and • If the nozzle has come off during covers the torch consumables the welding process, the switch with anti-spatter spray.

  • Page 18: Manual Operation

    5-4 Operation through the HMI The TOUGH GUN TT3E Reamer has a built in feature that allows the dwell times for the motor start up, spindle advance and sprayer duration to be changed to user preferences. The Reamer also includes the option of Double Stroke. This option will set the Reamer up to conduct two sequential plunges into the nozzle bore.

  • Page 19: Adjusting Flow Control Valves

    4. In the HMI screen there are two options in the left part of the screen. One for the Program Status and one for Program Setup. (Figure 3) The Program Status will give you the real time status of the Reamer and the Program Setup will allow you to change the dwell times and enable/disable Double Stroke.

  • Page 20: Section 6 - Maintenance

    SECTION 6 – MAINTENANCE 6-1 Replacing the Spindle Limit Switch WARNING: Ensure power supply is off and disconnected before proceeding. Please follow your facility’s lockout / tagout procedures. Limit switch bracket Open the rear cover. Fastener Disconnect connectors from the wiring harness. Wire with connectors Remove the one fastener on the limit switch bracket.

  • Page 21: Replacing The Ethernet Module

    • The cutter blade is installed by threading it clockwise into the top of the TOUGH GUN TT3E Reamer) spindle shaft. Reuse the old washer. NOTE: The application of anti-seize compound to the threads of the TOUGH GUN Reamer will assist in easy removal in the future.

  • Page 22: Replacing The Solenoid Valves

    6-7 Replacing the Solenoid Valves WARNING: Ensure power supply is off and disconnected before proceeding. Please follow your facility’s lockout / tagout procedures. Shut off the power to the TOUGH GUN Reamer. Shut off the air supply to the TOUGH GUN Reamer. Open the rear cover.

  • Page 23: Scheduled Maintenance

    6-9 Scheduled Maintenance The TOUGH GUN TT3E Reamer will require a periodic maintenance program to ensure a reliable service life. The following schedule is recommended: DAILY CHECK The oil level in the lubricator reservoir. The life of the air motor is dependent on a consistent supply of oil.

  • Page 24: Program Updating

    Reamer is necessary. The following steps must be followed to update the program: 1. Download the following files from the Tregaskiss website at www.tregaskiss.com/ReamerTT3E (under the Software Downloads tab): a. HMI and Update Program b.
  • Page 25 7. The updated program can now be loaded in the Ethernet module by selecting the “Choose Files” button (Figure 4) and directing it to the “Reamer (ver#).arg” file. (Figure 5) Figure 4 Figure 5 8. Once the program is loaded into the Ethernet module it must be run in order for the update to take effect. Press the “Run”...

  • Page 26: Section 7 - Technical Data

    SECTION 7 – TECHNICAL DATA 7-1 Pneumatic Diagrams TOUGH GUN TT3E Reamer TOUGH GUN TT3E Reamer with Lubricator...
  • Page 27 TOUGH GUN TT3E Reamer with Air Blast...

  • Page 28: Electrical Schematic

    7-2 Electrical Schematic...

  • Page 29: Section 8 - Parts List

    TT3-500-20 Sprayer Check Valve TT3E-2335 Stainless Steel Push Button Switch TR-2661 Spindle Seal TT3E-2680 TOUGH GUN TT3E Reamer Rear Cover Assembly TT-2400 Spindle Assembly with Air Fittings & TT3E-2322 TT3E Spindle Limit Switch Assembly Item #8 TT3E-AB Air Blast Solenoid Valve Assembly...

  • Page 30: Tough Gun Sprayer Assembly

    8-2 TOUGH GUN Sprayer Assembly ITEM PART # DESCRIPTION TT3-001-5 Sprayer Steel Line Kit RR-1320 Reservoir TS-500-40 Sprayer Quick Connect Not Sellable 1/4" Sprayer Hose ® TT3E-500-20 Sprayer Check Valve - SMC Spray Block with Fittings TS-500-15 Not Sellable 90 Degree 1/4" Port, 1/4 NPT Elbow Not Sellable Extruded 90 Degree Street Elbow SR-500-1...

  • Page 31: Tough Gun Wire Cutter

    8-3 TOUGH GUN Wire Cutter ITEM PART # DESCRIPTION ITEM # PART # DESCRIPTION WC-100-8 Wire Cutter Base Plate Not Sellable M10x1.5x25 mm SHCS Not Sellable M6x1x16 mm SCHCS Not Sellable M8x1.25x55 mm SCHCS WC-100-20 Wire Catcher Basket Not Sellable M8x1.25x50 mm SHCS WC-100-27 Backing Plate...

  • Page 32: Section 9 - Troubleshooting

    SECTION 9 – TROUBLESHOOTING 9-1 TOUGH GUN TT3E Reamer - Network PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Cannot Connect to Ethernet Loose connection of RJ45 cables. Check that connections are secure. Module. Incorrect TCP/IPv4 Properties Change the properties through the network connection status on the host computer.

  • Page 33: Lubricator

    9-3 Lubricator PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Oil fill level low. Oil depleted in bowl. Refill oil bowl to correct level using air motor oil. 2. Incorrect oil drip rate. Drip rate valve not set properly. Set drip rate valve so that 1 drop of oil occurs every 5-10 reamer cycles.

  • Page 34: Air Blast

    9-6 Software WARNING: When conducting troubleshooting on the TOUGH GUN TT3E Reamer, ensure that all safety and lockout/ tagout procedures are followed. Any time service is to be done on a Reamer, the RESET switch must be pressed to set the program back to its start state.
  • Page 35 The status lights of all the inputs/outputs will be visible through the program so there is no need to open up the Reamer to view the LEDs on the Ethernet module (Figure 2). Figure 2 If “Cycle Start” is pressed, the Reamer will run through an entire cycle stopping only if it encounters an error.
  • Page 36 For additional support materials such as Spec Sheets, troubleshooting information, how-to guides and videos, animations, online configurators and much more, please visit Tregaskiss. com. Scan the QR Code with your smart phone for immediate access to Tregaskiss.com/ TechnicalSupport. Scan to view the TOUGH GUN™ TT3E Reamer Owner’s Manual..........

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