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Panasonic High-Tro-Reel Operation Manual
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The product-life is different in use conditions and the service space, however, It is possible to use it for about t 10 years
by regularly maintaining and the regular service in correct construction.
■ Before using, be sure to read through this Operation / Installation Manual and use the product correctly.
■ After reading, keep this Operation / Installation Manual with you for your reference.
■ Ask qualified electrician for troubleshooting and maintenance.
  Please be sure to show this Operation / Installation Manual to that engineer.
■ We have quality, strive to improve reliability, however, It finally becomes difficult the continuing use due to the
  deterioration of the material.Deterioration is different in use conditions like the availability and the ambient
  environment, etc. butdegrading the year.
  In the worst case degradation is the cause of the fire burning. so we recommend early inspection and replacement.
     ・ For a long time - you use this product on your own, "Maintenance Table" Please always check regularly once a year based on the least.
     ・ If you have trouble checking in, please contact the electrician.
     ・ This product is an important asset - customers. Please check and the following things must be observed.
     ・ This product is an important asset of customers. Please check and understand the following text carefully.
  In addition, safety precautions, to the extent expected by the Company are listed.
Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention
to the following points.
Do not modify the Tro-Reel HS in any way. Otherwise, electric shock, fire or damage due to falling of equipment may occur.
 ● 
Do not use where exposure occurs. Otherwise, electric shock, fire or damage due to falling of equipment may occur
 ● 
Use at ambient temperature -10 ~ 40 . If you use outside this temperature range, please contact Panasonic Corporation.
 ● 
If any abnormalities occur, turn off the power immediately and contact a qualified electrician for inspection and repair.
 ● 
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
The replacement product is required for electrical worker qualifications.
 ● 
Do not use the collector shoes past replacement indication lines.
 ● 
Otherwise, a unit may produce sparks, causing fire, poor contact or separation of collector arms from wires.
To prevent electric shock, be sure to turn off the power before starting any inspection. Otherwise, electric shock may occur.
 ● 
Be sure to do a pre-use test run of equipment and do periodic inspections.
 ● 
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
When damage and crack occurred in the insulating sheath of the duct, please change the duct.
 ● 
Otherwise sparking may occur, causing fire, poor contact, or derailing of the trolley, etc.
This product is for general indoor use only. Do not use this product for a damp place, a place where corrosive gas is
 ● 
generated or a place where cutting oil is directly splashed. Electric shock, fire or damage due to equipment falling may occur.
Collector shoes use a dry lubrication system. Do not apply any other lubricants to the collector shoes or a unit's
 ● 
conductor surface.poor contact may occur.
Traveling speed must be 200m/min. or less (60m/min.or less in guide caps mounting section). However, further restrictions
 ● 
may be necessary depending on the load and voltage types. for details, please contact Panasonic Corporation,
Otherwise, a unit may produce sparks, causing fire, poor contact or separation of collector arms from wires.
If products are not used for a long period of time, the unit's conductor surfaces may become oxidized, resulting in poor contact.
 ● 
Clean the conductors before resuming operation and be sure to do periodic inspections to prevent fire or electric shock.
During the inspection, wear protective gear such as helmets and gloves. Observe may cause injury .
 ● 
When mounting the duct to the hanger, stuff a duct into a hanger not to pinch a hand.   Observe may cause injury to your fingers.
 ● 
When remove the duct from the joiners, pull it out while holding the tip of the duct. so that the duct may not jump out from Joyner.
 ● 
Observe, damage to the ducts, may cause injury.
When filing the ends of the duct, use protective gear such as glasses. Otherwise, your finger may be injured.
 ● 
Be sure to remove burrs using file after cutting, drilling. Observe may cause injury to your fingers.
 ● 
When replacing the current collector arm, Be sure that collector arms are mounted parallel to the duct unit with no twisting.
 ● 
Failure to conform to this table may cause poor collector arm contact or separation from wires.
When replacing the collector, be sure to confirm the duct unit phase (R.S.T) before connecting the leads to the load.
 ● 
Failure to do so may cause fire due to sparks.
Panasonic Corporation Power Components Business Unit
1048,kadoma,kadoma,oosaka,571-8686,japan Telephone:+81-06-6908-1131
©Panasonic Corporation 2012
High-Tro-Reel Operation Manual
Precautions on installation
Warning
Caution
For keeping
<Non-Tension Type>

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Summary of Contents for Panasonic High-Tro-Reel

  • Page 1   In addition, safety precautions, to the extent expected by the Company are listed. Precautions on installation Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention to the following points.
  • Page 2: Precautions On Installation

    ■ After setup、 Please pass this Operation Manual / Installation Manual to the customer.  Precautions on installation Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention to the following points.
  • Page 3 Maintenance schedule of High-Tro-Reel unit The product-life is different in use conditions and the service space, however, It is possible to use it for about t 10 years by regularly maintaining and the regular service in correct construction. Please check by the maintenance table based on this maintenance schedule. Refer to the maintenance table for a concrete check item. Maintenance done by the electrical work trader. At introduction      The 5th year     The 10th year ・Check the presence of remarkable dirt of the surface of the conductor.     (Once every 3 to 6 months) → Clean it with the cotton waste etc.
  • Page 4 ・ For using safely, please inspect the system one month after starting regular operation. Trial run・Periodic inspection ・ The inspection cycle is mentioned below. However, determine your own inspection cycle Notes  based on the actual operating rate and environmental condition. Notes  ...
  • Page 5 ※ Name Result Contents of inspection Remedy Measures Inspection cycle (standard) ○ Is there any cracked or broken on plastic section? Retighten. the number of  Adjust the position of Hunger. ○ Is there any fixed screw loosen? passes through  the collector's If do not need the signal lines, Insulate the end of an electric wire with insulating ○ arm : 1,000,000 Are isolated the end of the wire by insulating tape ? tape,without disturbing the driving arm collector. Is the arm installing dimension correct?  <Refer to installation manual > Single-type (for mounting rod ), tandem-type  (for mounting rod )  The length of to the center of themounting  rod from the sliding surface  (movable range): 65±10mm Adjust the collector arm in the reference value. tandem-type (for mounting plate )  ○ The length of to themounting plate from  the sliding surface (movable range): 65±10mm Single-type (for mounting plate ) The length of to the center of themounting  plate from the sliding surface ...
  • Page 6: Cross Section

    Collector arm mount rod,12×12mm (Parts to be supplied individually) Mount for collector arm  (without saddle) to the collector arm mount plate with the inner size of ( ) 65(60) The asterisk (※) indicates the High-Tro-Reel unitユs conductor sliding surface. ※ Unit : mm ●...
  • Page 7: Hanger Installation

    Mounting the High-Tro-Reel unit on a hanger ■Removing the High-Tro-Reel unit Insert one end of the High-Tro-Reel unit into the hanger and push the other end with your hand. Insert a flat tip screwdriver into the hanger slit. Then, lift...
  • Page 8 High-Tro-Reel unit connection Insert the High-Tro-Reel unit into the joiner in the direction of the arrow. Notes When mounting the High-Tro-Reel unit, Conductor Be careful to maintain the proper form and layout. Do not be meandering ( up and down direction ±3mm or less) Joiner Failure to do so may cause poor collector arm contact or separation from wires.
  • Page 9: Installation Procedure

    High-Tro-Reel unit Cutting the High-Tro-Reel unit 1. Mark the length to be cut off on the High-Tro-Reel unit as shown below, and cut the top, sides and bottom of the insulating sheath using a hacksaw. On the top surface, make a thin cut down to the conductor steel plate.
  • Page 10 1. Drill holes in the building structure as shown below. Hole positions are different according to whether it will be installed from or back. 2. Screw a line separator to the building structure using screws (M5; not included) and insert the High-Tro-Reel unit into the line separator.
  • Page 11 ①Mount the supporting parts between the top of saddle and the mount plate. ②Set the distance from the upper surface of the High-Tro-Reel conductor to the upper surface of the collector arm mount plate to 60mm.   (The collector arm permitted movable range <press direction> central value of 60mm ±10mm) ③Should be put the center of High-Tro-Reel conductor and collection arm (mount shaft) together.
  • Page 12 ①Mount the supporting parts of collector arm on saddle ②Set the distance from the upper surface of the High-Tro-Reel conductor to the center of collector cleaner mount rod to 65mm (The collector arm permitted movable range <press direction> central value of 65mm ±10mm) ③Should be put the center of High-Tro-Reel conductor and collection arm (mount shaft) together.