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Aero-motive 1100M Series Service Manual page 2

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PIVOT/SWIVEL BASE
If optional pivot /swivel base is used, reel will be self-aligning to direction of cable run. A four roller cable
guide, the 2FMYE or 3FMYE must be used with pivot or swivel mounts.
WIRING SUPPLY CONNECTION
NOTE: See "Service, Working Cable Replacement/Installation" if cable needs to be installed.
Input power connection is made to junction box, if supplied, or through a
connector or coupling which is inserted into the 1" x 11 1/2" N.P.S.C. main
shaft pipe thread. If junction box not supplied then wire directly to the slip
ring. See figure for connectors to be used at different amperages. Check
continuity on each conductor, and replace junction box cover.
GUIDE RAIL, ROLLER GUIDE, AND SHEAVES
Guide Rails – come standard with all reels. If
recovery application with middle cable attachment
and two-way payout, guide rails allow full freedom
from side to side. There must not be a tendency for
cable to pull to either side. Realign reel with payout
and guide rails with reel flanges if needed.
Roller Guide - used when cable is pulled out in a
line tangent to drum surface. Adjust guide to
minimize cable deflection to cable travel. This type
of guide is needed for manual pull out applications
using ratchet lock option. If not manual pull out, reel
is often best operated without a guide. Standard
guide rails assure cable will not over spool.
Sheaves are used to bend cable around corners.
Typical minimum bend radius of the sheave should
be about 7.5 x cable diameter. Requirements can
vary depending on cable manufacturer
specifications. Sheaves should have flat surfaces for
cable to ride on. The movement of cable through a
sheave should be in the same plane as the cable
spool. Changing planes can greatly reduce cable
life.
CABLE WINDING
There are many types of cable that may be installed on your cable reel depending on application. Select
the cable most appropriate for your application requirements. Many cables come from the factory with a
wax-like film that can encourage uneven wrapping. At initial set up it is common to use a dry lubricant
(talc powder), or silicone based grease to encourage more even winding. Also critical to proper winding is
the proper setting of "Setup Turns". See appropriate section. In some cases sheaves and unanticipated
application features can require more tension than offered with standard reels. Contact factory for
application assistance.
SM321009D
Page 2 of 9
©Aero-Motive Nov-03

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1200m series1300m series1400m series1500m series