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Aero-Motive Company
A Woodhead Industries, Inc. Subsidiary
Important Safety Instructions
Please read this manual carefully and follow its instructions. Improper use or failure to follow these instructions could
result in serious injury, death or property damage. Operators should be instructed in the safe and proper use and
maintenance of this product. Keep this manual for future reference.
The following safety precautions call attention to potentially dangerous conditions.
DANGER:
Immediate hazards which WILL result in severe personal injury or death.
WARNING:
Hazards or unsafe practices which COULD result in severe personal injury or death.
Hazards or unsafe practices which MAY result in minor personal injury or product or
CAUTION:
property damage.
INSTALLATION
Lock out all electrical power and remove all spring tension from the reel before opening
any enclosure or performing any service to this reel. Make sure all circuits carry
WARNING:
appropriate fuse protection. Hazards or unsafe practices COULD result in severe personal
injury or death.
Failure to read, understand, and follow these instructions creates hazards that COULD
WARNING:
result in personal injury or death.
Instruct operators in the safe, proper use, and maintenance of the reel. Keep this manual
CAUTION:
for future reference. Hazards or unsafe practices MAY result in minor personal injury or
product or property damage.
MOUNTING
The fixed base of the reel allows mounting in several different positions
including base up, base down, or wall mounted. Here are general mounting
requirements:
Main-shaft must be horizontal.
Centerline of the spool assembly must be on line with the cable run.
When mounted overhead in base up position, add a secondary chain,
bracket or other safety device to prevent reel from falling in case the
mounting bolts are removed or become loosened from vibration.
SECONDARY SUPPORT CHAIN
DANGER:
A secondary safety cable or chain is to be attached to all reels mounted overhead to prevent
reel from falling. Immediate hazards WILL result in severe personal injury or death.
All reels mounted over head should have a secondary support chain to protect personnel in case of
structure or mounting component failure. Attach one end of secondary support chain or cable to
secondary support point on reel. Attach other end of secondary support chain or cable to a support
component other than that which supports the reel. The chain or cable should be as short as possible
allowing reel to drop no more than 6 to 12 inches if the primary connection is released. A secondary
support is offered as an accessory item.
SM321009D
1100M, 1200M, 1300M, 1400M
Page 1 of 9
& 1500M Series Cable Reel
Service Manual
©Aero-Motive Nov-03

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Summary of Contents for Aero-motive 1100M Series

  • Page 1 1100M, 1200M, 1300M, 1400M & 1500M Series Cable Reel Service Manual Aero-Motive Company A Woodhead Industries, Inc. Subsidiary Important Safety Instructions Please read this manual carefully and follow its instructions. Improper use or failure to follow these instructions could result in serious injury, death or property damage. Operators should be instructed in the safe and proper use and maintenance of this product.
  • Page 2 (talc powder), or silicone based grease to encourage more even winding. Also critical to proper winding is the proper setting of “Setup Turns”. See appropriate section. In some cases sheaves and unanticipated application features can require more tension than offered with standard reels. Contact factory for application assistance. SM321009D Page 2 of 9 ©Aero-Motive Nov-03...
  • Page 3: Operation

    6 / 27 6 / 42 6 / 36 15x4 4 / 20 4 / 18 4 / 28 4 / 24 15x6 6 / 30 6 / 27 6 / 42 6 / 36 SM321009D Page 3 of 9 ©Aero-Motive Nov-03...
  • Page 4 To reassemble, reverse the above procedure, making sure each brush is properly centered on its corresponding ring with full contact. The collector ring assembly should be snug against the entrance ring assembly. SM321009D Page 4 of 9 ©Aero-Motive Nov-03...
  • Page 5 (Texaco AFB 2 or equal). Bearings should be packed, and springs should have enough grease in the cup to thoroughly coat the entire spring as it works in during use. SM321009D Page 5 of 9 ©Aero-Motive Nov-03...
  • Page 6: Replacement Parts

    REPLACEMENT PARTS SM321009D Page 6 of 9 ©Aero-Motive Nov-03...
  • Page 7 Assembly; Spool Digits 1-4 = (1142) 4290400009 Assembly Spool (1143) 4290400010 Assembly Spool (1163) 4290400011 Assembly Spool (1164) 4290400012 Assembly Spool (1165) 4062100001 Assembly Spool (1253) 4062100002 Assembly Spool (1255) 4078300001 Assembly; Spool (1443) SM321009D Page 7 of 9 ©Aero-Motive Nov-03...
  • Page 8 Screw; Hex Head M12x1.25 40149-xxxx Shaft; Main ( supply model number for identification, or if you have 7 Digit = 3 or 4 measure length of shaft in inches, xxx= length in inches) SM321009D Page 8 of 9 ©Aero-Motive Nov-03...
  • Page 9 00580P0030 Ring; Retaining (for .375 shaft) (1200M, 1400M) 6110500000 Spacer H25460024 Entrance Ring Kit (Includes 55, 53, 22 & 13) Aero-Motive Company AKAPP Electro Industrie Woodhead Connectivity LTD. Woodhead Asia PTE LTD. Woodhead Canada LTD. A Woodhead Industries Inc. Subsidiary A Woodhead Industries Inc.

This manual is also suitable for:

1200m series1300m series1400m series1500m series