ACU-RITE TURNPWR User Manual
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ACU-RITE TURNPWR User Manual

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TURNPWR
User's Manual
English (en)
08/2020

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Summary of Contents for ACU-RITE TURNPWR

  • Page 1 TURNPWR User's Manual English (en) 08/2020...
  • Page 2 2D or 3D. INFO key opens on-screen manual. Soft keys MM key toggles between INCH or MM mode. Function Soft Keys perform the function SETUP key opens configuration directly above them. menu. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 3 Minus key. Potentiometers for override Multiply key. Feed rate override Spindle speed override Divide key. Peripherals supported: USB memory devices; e.g. a memory stick Networking, USB pointing devices; e.g. a mouse, USB keyboard ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 4 Program edit mode........................59 Tool table............................85 Programming..........................95 Program steps and cycles......................113 Demonstration program......................145 10 Calculators.............................159 11 Setup..............................173 12 Machine functions........................181 13 Software update........................... 183 14 Simulators for Windows PCs...................... 185 ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 5: Table Of Contents

    Accessories............................35 Electronic handwheel and connecting cable..................35 Simulation software for Windows PCs....................35 Machining fundamentals....................... 37 Machining fundamentals........................38 Position encoders and reference marks....................38 Axis designations........................... 38 Coordinate system..........................39 Absolute coordinates..........................39 ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 6 Program function screen........................61 Program drawing view........................... 62 Program screen display..........................63 Program mode soft keys........................64 Program functions..........................65 View hard key............................68 View setup soft keys..........................70 Block form dialogue..........................71 Step functions soft keys........................73 ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 7 Accessing the tool table........................87 Navigating the tool table........................88 Soft keys............................... 89 Editing the tool table.......................... 90 Entering a new tool..........................90 Editing a tool............................90 Deleting a tool............................90 Tool data..............................91 Tool offsets............................92 ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 8 Entering the tool data.......................... 115 Entering spindle data........................... 116 Tool position............................116 Positioning the tool........................... 117 Defining a contour..........................118 Line...............................118 Arc................................ 118 Blend (Arc)............................120 Blend (Chamfer)........................... 121 Turning cycles............................. 122 Shoulder............................... 122 ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 9 Programming a tool for turning a contour................... 150 Programming a contour’s profile......................150 Programming a contour step....................... 150 Programming a tool for recessing....................... 151 Programming a recess......................... 151 Programming the second recess......................152 ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 10 Accessing the RPM calculator......................171 Calculating the RPM..........................171 11 Setup..............................173 11.1 Overview............................. 174 Job setup..............................174 Installation setup..........................174 Tool table.............................. 174 Message log............................174 11.2 Job setup............................175 X Axis..............................175 Feed rate.............................. 176 Display..............................176 ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 11 14.1 Simulator for Windows PCs......................186 Overview.............................. 186 System requirements...........................186 On screen keypad..........................187 Keyboard shortcuts..........................188 14.2 Virtual machine simulator.........................191 Simulation software..........................191 Installation............................191 Operation..............................191 Updating............................... 192 Uninstalling............................192 Control panel............................193 ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 13: Fundamentals

    Fundamentals...

  • Page 14: About This Manual

    All precautionary statements comprise the following four sections: Signal word indicating the hazard severity Type and source of hazard Consequences of ignoring the hazard, e.g.: "There is danger of collision during subsequent machining operations" Escape – Hazard prevention measures ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 15 Have you found any errors or would you like to suggest changes? We are continuously striving to improve our documentation for you. Please help us by sending your suggestions to the following e-mail address: acurite@heidenhain.com ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 16: Control Model

    Intended place of operation The control is intended for use primarily in industrially-zoned areas. Refer to the respective installation manual for additional information. New functions of software 751006-01 Changed functions of software 751006-01 ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 17: Access Code

    Press the Install Setup soft key, and enter the access code NOTICE To prevent setup parameters from being changed: Remove this page from the manual after initial system setup Retain this information in a safe place for future use ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 19: Introduction

    Introduction...

  • Page 20: Turnpwr

    NC programming, the control can be programmed using the dimensions directly from the production drawing. The programming format is the same as used in the popular MILLPWR product line. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 21: Powering Up

    If the control did not perform the Find Home feature at start up: Press the Datum soft key from the default DRO screen to display the Home soft key Press the Home soft key The Find Home soft key will be displayed ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 22: E-Stop And Shutdown

    To reset the E-STOP Turn the rotary switch clockwise in the direction of the arrows The switch pops outward and is reset Resetting E-STOP does not reactivate the servos. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 23: Find Home

    Then homing is allowed. For additional information, see "Message log", Page 179 for information on opening the message log and clearing errors. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 24: Writing Programs

    If there is an interruption to the power supply, the program is not lost. The program is periodically saved. Verify that the most recent steps (prior to the power failure) are in the program. The fixture zero location is also remembered. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 25: Console

    Auxiliary Machine Interface (AMI) Encoders Screen navigation The display layout changes between DRO mode and PGM (Program) mode by pressing the DRO/PGM key. The following illustrates the differences between the two screen modes. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 26: Dialogues And Drop Down Menus

    The choices available are provided in a drop down menu. In most cases, they are also provided as soft keys. The choices can be selected from either location. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 27: General Operating Guidelines

    Additional choices are available when the key is selected. Operating modes The control has two main operating modes: DRO and PGM (Program). These are accessed from the DRO/PGM key. This is a toggle key. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 28 If a pointing device is being used, the action of clicking on a soft key button is the same as pressing the corresponding soft key. A USB keyboard can also be used for data entry and cursor control. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 29 When a dialogue is activated, it is not possible to change to another dialogue. The current dialogue must be exited by pressing USE to save the data in the dialogue or pressing CANCEL to discard the data. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 30 The Paste key will paste to the text field text that was previously highlighted, and copied. The Clear key will remove all text in the text field. The Backspace key will delete text in the text field one character at a time. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 31: Calculator

    To use this help, in this example, the console is in PGM mode, and a Contouring cycle is being programed. It is desired to see descriptions of the cycle parameters, and the cycle itself. The following steps describe the actions needed to take. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 32 The Change Window soft key is a toggle key to move input focus between the content/tree view on the left side, and the current page view on the right side. To close, press the Exit soft key. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 33: Console Keypad

    Also used to move the tool. STOP key, use to pause, or stop a program that is running, or a machine operation. GO key, use to start, or resume a program. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 34: Operating Mode Screens

    While the program is running, the operation that is being performed is graphically shown as well. The VIEW key provides features to configure the graphic area. For additional information, see "Program function screen", Page 61. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 35: Accessories

    Simulation software for Windows PCs Simulation software provides a convenient way to write part programs and simulate machine behavior using a Windows computer. For additional information, see "Simulators for Windows PCs", Page 185. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 37: Machining Fundamentals

    Machining fundamentals...

  • Page 38: Machining Fundamentals

    When programming paths of traverse, remember to: Program a positive value to depart the workpiece Program a negative value to approach the workpiece ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 39: Coordinate System

    Incremental coordinates are always given with respect to the last programmed position. They specify the distance from the last active position to the subsequent position. Each position on a workpiece is clearly defined by its incremental coordinates. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 40: Machine Datum

    The units of measurement listed in the table below apply to all inputs and displays. Dimensions Metric Inches Coordinates inch Lengths inch Angle Degrees Degrees Spindle speed Cutting speed m/min ft/min Feed per revolution mm/rev inch/rev Feed per minute mm/min inch/min Acceleration ft/s ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 41: Establishing A Datum

    Zero Z soft key Press the ENTER key Do not move the tool away from the part before entering the location or zeroing from the datum dialogue. Press the USE key ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 42: Tool Dimensions

    Programmed paths of traverse are referenced to the theoretical tool tip S. With non-paraxial contours, this will lead to inaccuracies during machining. The TRC function compensates for this error by calculating a new path of traverse, the equidistant line. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 43: Manual Machine Positioning

    Jog Mode ATTENTION dialogue. Incremental moves In DRO Mode: Press the Move Tool soft key Select the soft key jog increment required Press the Arrow keys One jog increment is moved per Arrow key press. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 44 The machine builder determines the default rapid rate and maximum feedrate at setup. If the control is shut down, the configuration file reloads these default rates at the next power up. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 45 Press the Zero Z soft key to zero the Z axis The Incr display will show zero. As the tool is moved, the Incr display will show the distance from the current position to the zero location. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 47: Dro Mode

    DRO mode...

  • Page 48: Overview

    The following describes the concepts, and formats used with the control which are being introduced in this chapter. DRO screen Status bar display Move tool Turning functions Zeroing an axis Teach position Diameter/Radius mode Turning function keys DRO turning cycles ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 49: Dro Screen

    This window displays program steps if a program is loaded. If no program is loaded, then this window is blank. When a function has been selected (e.g. Set Tool), its dialogue would be displayed in this window. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 50: Status Bar Display

    Job clock This field shows the total elapsed time for the current job. For additional information, see "Job clock", Page 177. Time of This field shows the current time. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 51: Move Tool

    The X and Z axes can be moved simultaneously by pressing the desired direction Arrow keys at the same time. The axis will move one increment per key press when using step increment. The axis moves continuously until released when using continuous jog. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 52: Turning Functions

    These function keys are described in more detail later in this chapter. Single cycle turning functions allow use of internal incremental reference. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 53: Zeroing The Z Axis

    Z axis by setting the current axis position as the datum's zero point reference. Press USE in the Datum dialogue to save and activate the changes. For Incr (incremental) mode, see "Preset moves", Page 45. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 54: Teach Position

    Repeat the steps for each axis and each location that will be used to teach the control Press USE to accept the dialogue or press CANCEL to cancel the dialogue ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 55: Diameter/Radius Mode

    Depending on user preference, or on engineering drawing types, it may be necessary to change the active system mode. Refer to Section 11 for details on changing the active mode. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 56: Turning Function Keys

    BLEND opens the Blend dialogue while in PGM mode where information can be entered to define an arc, blending two surfaces together. Also used for chamfer. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 57: 4.10 Dro Cycles

    The following one step functions are available: Threading cycles Thread Thread taper Recess cycles Recess turn Recess face Turning cycles Shoulder turn Shoulder face Plunge turn Plunge face Other cycles Set tool Line ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 59: Program Edit Mode

    Program edit mode...

  • Page 60: Programming Introduction

    The name of the current loaded program is displayed above the program steps display. The program display window displays the program steps of the current loaded program. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 61: Program Function Screen

    Current folder selected (number of programs within selected folder of the active program type) Constant status bar List of all the programs stored in the current location (or folder) Free space available on the current drive ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 62: Program Drawing View

    Access to Network or USB memory devices is available in the Folders Tree. The Folder View soft key stays active until it is pressed again Shows the type of programs being displayed (e.g. TURNPWR, G-Code, DXF , etc.) Displays the current program loaded...

  • Page 63: Program Screen Display

    Soft keys with a bar on the bottom have additional soft keys available when selected. Soft keys with a bar on the top open a popup menu when selected. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 64: Program Mode Soft Keys

    Run Options opens additional soft keys for running a program (e.g. dry run, etc.) NOTICE Once Clear Program is used the program cannot be recovered. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 65: Program Functions

    The Folder View soft key opens the folder tree window to access all folders, and sub folders. Use the Change Window soft key to navigate to the available windows. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 66 Use the Merge feature to paste the contents from the selected program to the currently loaded program at the current cursor location. This feature is only available for TURNPWR (.TPT) programs. Once this function is executed, it will exit the program functions, and return to program view.
  • Page 67 ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 68: View Hard Key

    Cursor to the appropriate button: Pan, Rotate, or Zoom then press the ENTER key to activate the adjustment mode. The button text will shift to the right side of the button to indicate that the adjustment mode ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 69 Machining a part in PGM mode will show the soft keys to easily toggle between 2D or 3D, toggle the solid model on/off, or toggle the tool path lines on/off, without having to open the View Setup dialogue. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 70: View Setup Soft Keys

    USE. The Reset Graphics soft key restores the graphic display adjustments to the default values. The Pan, Zoom, and Rotate adjust- ments will be reset. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 71: Block Form Dialogue

    For G-code programs: When there is a G120 in the program, changes are effective immediately. The CANCEL key does not undo any changes made. Switching the User Values setting will comment / uncomment the G120 in the program. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 72 (contour and recess contour). Material removed by Drill/Bore steps or Line/Arc paths is not detected. If the program is started mid-path, the system will not avoid the areas machined by the previous program steps. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 73: Step Functions Soft Keys

    The Copy/Move Steps soft key opens a dialogue that will allow the operator to select a range of steps to either be copied, or moved else where in the program. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 74: Program Steps Soft Keys

    Clear operation. Save program changes before using Clear. All changes are lost and cannot be recovered. Press the Clear Program soft key to close the program ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 75: Save/Discard Soft Key

    If it is disabled, it will be skipped. The Optional Stop is an M01 in a G-code program. The Exit soft key will exit the Run Options function and return to the previous display ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 76: Program Saving

    In order for the new graphic preview to be created correctly, the program must not have any errors. The operator must allow the program graphics to finish drawing the program before pressing any keys. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 77: Folder Management

    If the keyboard is not automatically displayed, press the Keyboard soft key Once the new folder’s name has been entered, press the Save/ Create soft key to create the new folder ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 78: Deleting A Folder

    Press the No soft key to cancel NOTICE Once a folder is deleted it cannot be recovered, however the files that were within the folder can be retrieved from the Recycle Bin. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 79: Program Management

    Contents window Highlight the desired program Press the Function soft key Select Delete from the popup menu Press the Yes soft key to erase the program Press the No soft key to cancel ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 80: Loading A Program

    Folder View soft key, and Change Window soft key as needed Verify that TURNPWR programs is selected in the Program Type: popup menu. Only TURNPWR programs stored in the selected folder will be displayed. For additional information, see "Program type filter", Page 83.
  • Page 81 If a program is copied multiple times using the Paste function, each pasted program copy would then have sequential numbering (e.g. Copy, Copy (2), Copy (3), and so on). ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 82: Importing A Dxf Drawing

    Test the program before machining to ensure that the program steps and tool path do what is expected. The program can be edited and steps rearranged as needed. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 83: Program Mode Functions

    USB drive is not active or blinking. This will ensure that all commanded disk operations have completed, and that it is now safe to remove the drive. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 84: Creating Programs Overview

    The Save/Discard soft key will become enabled Press the Save soft key Press the Keyboard soft key to display the keyboard if the keyboard is not automatically displayed Type in the name of the new program Select Save ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 85: Tool Table

    Tool table...

  • Page 86: Overview

    #1 from the tool table and used to adjust the X and Z tool path The tool number 0 is automatically defined as zero tool (tool holder empty) with radius = 0, length = 0, width = 0, etc. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 87: Accessing The Tool Table

    Tool table | Accessing the tool table Accessing the tool table The Tool Table is accessed from the DRO setup screen. To access the tool table: Press the SETUP key Press the Tool Table soft key. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 88: Navigating The Tool Table

    Press the Up Arrow or Down Arrow keys to navigate the Tool table. Press the ENTER key to edit the highlighted tool number Press the CANCEL key to exit the Tool Table and return to previous operating mode ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 89: Soft Keys

    Goto Tool Number: Jump to a specific tool number Page up: Navigate to the previous page in the Tool Table Page down: Navigate to the next page in the Tool Table Exit: Exit the Tool Table ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 90: Editing The Tool Table

    Deleting a tool To delete a tool: Using the Arrow keys, highlight the desired tool to be deleted Press the CLEAR key The highlighted tool information is removed from the table ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 91: Tool Data

    Tool Angle Angle from the surface of the part to the primary cutting edge of the tool (rough, finish) Point Angle Angle from the primary cutting edge to the secondary edge (rough, finish) ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 92: Tool Offsets

    The offset will be calculated Press the USE key Once used in a calculation, the stored position for that axis is cleared. When no stored position is available, the Calculate Offset soft key will be disabled. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 93 Cursor to the tool to be set and press ENTER From a program: Cursor to the Set Tool step and press ENTER Cursor to the axis offset field Enter the offset value Press the ENTER key ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 95: Programming

    Programming...

  • Page 96: Conversational Programming

    "Absolute coordinates", Page 39 and see "Incremental coordinates", Page 39. The dimension moves of 8, then 8 again are incremental moves The dimension moves of 8, then 16 are absolute moves ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 97 The GO key will only continue running the program after both axes have been restored. If both axis soft keys are pressed, both axes will be restored sequentially in the configured order. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 98: Fundamentals For Creating A Program

    The soft keys change, displaying several machining function soft keys. Each soft key when selected will have a popup menu for further selection to refine the type of operation to be entered. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 99 If there is more than one error in the program, only the first step with an error will be highlighted. After correcting the first error, the next error will be highlighted. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 100 Once a step has been programed in the program dialogue and the USE key has been pressed, if the data in any field has been entered incorrectly, that field will display a yellow warning symbol. Correct any errors or warnings before proceeding. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 101: Testing A Program

    This enables a check of the tool position of the Z axis relative to the part and ensure that the tool path and other program details are correct. Press the GO key to begin, and after each step finishes. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 102 Select Yes to skip the steps or No to restore the steps Press the USE key A step marked to be skipped cannot be edited. Restore the step before opening the step dialogue. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 103: Machining Your Part

    If the feed rate percentage is 50%, actual feed rates will run at half of the programmed feed rates. Adjustment of the feed rate with the potentiometer can be done at any time, even while the tool is moving. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 104: Program Tracking

    To disable Tracking mode and return to normal program run: Press STOP to pause the program Press the Tracking soft key to exit Tracking mode Press GO to resume running the program in normal mode. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 105: G-Code Programs

    Insert G120. Once inserted in the program (G120), the block form in the program is used. Remove the line containing the G120 to revert back to the calculated block form. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 106: Loading A G-Code Program

    It is important to fully test the G-code program before machining a part. A G-code program can be loaded in the same manner as TURNPWR programs. Once loaded, the control will indicate with an x the first error regardless of the cursor location.

  • Page 107: Starting Or Stopping A G-Code Program

    Pressing the remote pendant switch again or the GO key will cause the program to resume. Pressing the STOP key a second time will halt the program execution. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 108: G-Code And M-Code Definitions

    Same functions as G20 and G21. These commands set the unit of measure. The setting applies to current and subsequent blocks. G71 † Set Program Units (MM) The default is G70 (INCH). ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 109 Block Form can be placed anywhere within the program and must be accompanied by all of the addresses. G120 X(xMax) Z(zMax) I(xMin) K(zMin) All other G codes not listed will generate a run-time error. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 110: M-Code

    T † Tool Selection This command is used to select the active tool. The tool is speci- fied by tool number. The tool attributes must be specified in the Tool table. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 111: Additional G-Code Conventions

    Tool length offset is read from the tool library. For example: In a G-code file, T1 will use the tool length offset from Tool #1 in the tool library. T2 will use tool length offset from tool library tool #2, etc. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 113: Program Steps And Cycles

    Program steps and cycles...

  • Page 114: Overview

    Spindle speeds used in this manual are for example only. A spindle speed is dependent on many factors (i.e. material, if coolant is used, etc.). The speeds listed are not meant to be a recommendation. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 115: Set Tool

    The dialogue will show fields applicable to the Type selected Enter the tool Size information The fields shown depend on the Type of tool selected. Enter the Offset to the tool tip in the X and Z axes ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 116: Entering Spindle Data

    Ensure that moving to this location does not interfere with the part or fixtures. Entering a Tool Position: Highlight Tool Position and enter the location where it is best to make a tool change away from the part and fixtures ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 117: Positioning The Tool

    Select Position using the soft keys, or from the drop-down menu In the Point field enter the X and/or Z axes coordinates If a value is not entered for one of the coordinates, that axis will remain at its current location. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 118: Defining A Contour

    With a Start Point to an End Point for a sweep angle Choose a method based upon the information available from the part drawing. While programming, keep in mind that the arc's sweep angle is measured from the X axis. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 119 Press the USE key If the tool size and type listed in the Tool field are incorrect, change the tool settings before running the program. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 120: Blend (Arc)

    Check that the steps listed in the From and To fields are the steps to be blended. If they’re incorrect, press the CANCEL key and highlight the appropriate step. Enter the blend’s Radius Enter the Feed rate ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 121: Blend (Chamfer)

    For Length1, enter the distance from the common point to the From line For Length2, enter the distance from the common point to the To line Enter the Feed rate ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 122: Turning Cycles

    A Shoulder step is used to remove material from a corner of the part. From the PGM screen, press the TURN key to access the Turn popup menu Select Shoulder from the popup menu ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 123 To add a chamfer or round at the end of the shoulder, select either Chamfer or Round for End Element For Chamfer, enter the distance from the ending point to where the chamfer ends. For Round, enter the radius. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 124: Plunge

    The side walls may be limited by the cutting angle of the tool. From the PGM screen, press the TURN key to access the Turn popup menu Select Plunge from the popup menu ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 125 To add a chamfer or round at the end of the plunge step, select either Chamfer or Round for the End Element For chamfers, enter the distance from the ending point to where the chamfer ends. For rounds, enter the radius. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 126: Contour

    From the PGM screen, press the TURN key to access the Turn popup menu Select Contour from the popup menu ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 127 Enter the Finish allowance in the axis. This is amount to be removed on the finish pass. Enter the finish Feed rate. Enter 0 to skip running the finish pass. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 128 If the approach move interferes with the part or fixturing, it may be necessary to program a Position step to position the tool on the proper side of the part or fixture prior to the Contour path. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 129: Recess Cycles

    A Recess is used to remove material from within the middle of either surface of the part using a recessing tool. From the PGM screen, press the RECESS key to access the Recess popup menu Select Recess from the popup menu ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 130 Chamfer or Round for the End Element For chamfers, enter the distance from the ending point to where the chamfer ends. For rounds, enter the radius. When machining in the perpendicular direction, enter the stepover percentage or distance. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 131: Recess Contour

    From the PGM screen, press the RECESS key to access the Recess popup menu Select Recess Contour from the popup menu ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 132 Enter the finish Feed rate. Enter 0 to skip running the finish pass. When machining in the Perpendicular direction, enter the Stepover Percentage (of tool width) or distance ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 133 If the approach move interferes with the part or fixturing, it may be necessary to program a Position step to position the tool on the proper side of the part or fixture prior to the Recess Contour path. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 134: Thread Cycles

    Enter the Start Angle of the thread. If cutting multiple threads, each thread should start at the appropriate angle relative to each other. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 135: Thread (Taper)

    Cutting an inside or outside tapered thread is possible with the Thread Taper step. From the PGM screen, press the THREAD key to access the Thread popup menu Select Thread Taper from the popup menu ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 136 Enter the Start Angle of the thread. If cutting multiple threads, each thread should start at the appropriate angle relative to each other. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 137 The program may not be paused when running a thread step. If STOP is pressed, the tool will retract away from the part and the program will stop. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 138: Drilling And Boring

    Enter the finish Feed rate. Enter 0 to skip running the finish pass. NOTICE The tool rapids to the Begin depth before feeding into the material. Program the Begin depth with enough safety clearance. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 139: Tapping

    The spindle direction is reversed and the tool feeds out of the part until the clearance location is reached If the Z retract distance is greater than the clearance distance, the tool rapids to the Z retract location ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 140: 8.10 Other Steps

    Repeat header When running a program at the point of executing a Repeat, the header in the program list view will display the line number, step type, and iteration of the step. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 141: Comment Step

    Highlight Display at Run Time Press the Yes soft key to display the message during machining or the No soft key if you don't want the message displayed Press the USE key ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 142: Auxiliary Functions

    Press the USE key The Auxiliary Function requires the AMI hardware for these settings to take effect automatically, otherwise they will activate operator prompts that must be responded to during the machining operation. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 143: Dwell

    Press the Other Steps soft key Select Reference Point in the popup menu Enter your reference point’s position for Press the USE key The reference point will show graphically at the programmed location ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 145: Demonstration Program

    Demonstration program...

  • Page 146: Overview

    The following steps and key stroke sequences will guide you through creating a demonstration program based on information from the part shown. 0.0625 0.0625 0.2500 0.0625 0.4375 0.7500 2.00 R 1.1250 1.2500 2.2500 2.3750 2.7500 All dimensions are in inches. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 147: Selecting A Datum

    Selecting a datum This part is dimensioned from the right face of the part. Use the right face and centerline as the datum The datum will be set before running the program. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 148: Programming

    For this example, turn on tool path optimization. The system will use the size of the Block Form and monitor material removal to optimize the tool path. Select On in the Block Form Contour field ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 149: Programming A Shoulder

    Select the Start Element:Type field Press the Chamfer soft key to cut a chamfer on the right end of the part Enter 0.0625 inch in the Size field Press the USE key ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 150: Programming A Tool For Turning A Contour

    Select the appropriate tool path Type Enter 0.75 for Start Point:X Enter -1.25 for Start Point:Z Enter 0.1 for the Cutting Depth:Pass Enter 0.1 for the Cutting Depth:Pass Press the USE key ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 151: Programming A Tool For Recessing

    Enter -1.125 + 0.0625 in the To:Z2 field based on the groove width Enter 0.125 in the Cutting Depth:Pass field for the depth per plunge Enter 0.1 in the Clearance field Press the USE key ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 152: Programming The Second Recess

    Set Tool dialogue Select Forward in the Spindle field Enter 100 in the Speed field Enter 2.00 in the Tool Position:X field Enter 3.00 in the Tool Position:Z field Press the USE key ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 153: Programming A Thread Step

    Enter 0.05 in the Thread:Lead-Out field. This is the distance past the end of the thread during which the tool decelerates. Press the USE key ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 154: Saving The Program

    For additional information, see "Saving a program", Page 79. Press the Save/Discard soft key Select Save from the popup menu Name the program Demonstration Program.TPT using the popup keyboard Press the Save/Create soft key ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 155: Testing The Program

    Press the Run Options soft key Press the Dry Run soft key Highlight step 001 of the program Press the Exit soft key Press the GO soft key (the tool carriage will move) ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 156: Running The Program

    Press the Exit soft key to return to the DRO screen Press the Datum soft key Press the Zero Z soft key to establish the current position as the datum Press the USE key ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 157: Tool Changes

    Press the Move Tool soft key Use the arrow keys or handwheel to move the tool away from the workpiece Mount the tool in the tool post Press the GO key to continue the program ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 158: Clearing The Program

    Cycle the power to the console While at the DRO mode home screen, prior to finding home, press and hold the CLEAR key for 5 seconds Follow the instructions to clear the current program ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 159: Calculators

    Calculators...

  • Page 160: 10.1 Overview

    The numeric keypad resembles a standard calculator with keys for numbers (0 through 9), four math function symbols (+, -, ×, ÷), a decimal point, and a positive/negative sign (+/-). The calculator is accessible from most screens and fields. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 161: 10.2 Math Calculator

    Press the 2 key This will also appear in the field as part of the calculation steps Press the ENTER key The result will be entered into the dialogue field ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 162: Trig Functions

    ArcCos: Inverse function of Cosine ArcTan: Inverse function of Tangent NOTICE When calculating the Sine, Cosine, or Tangent of an angle: Enter the angle first (in decimal degrees) Press the function soft key ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 163 Calculators | Math calculator Clearing an entry field To clear the entry field: Press the CLEAR key Exiting the calculator To exit the calculator: Press the CALC key a second time Press the CANCEL key ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 164: 10.3 Geometry Calculator

    PGM mode. To differentiate it from the part program, the geometry step listing is on the right third of the screen and the graphic window is on the left two-thirds of the screen. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 165: Adding Geometry Features To The Listing

    Defined by combinations of From point, To point, Center point, 3rd point, Radius, Direction, and Sweep Angle. From and To points are optional (calculated at 3:00 position), otherwise, combinations follow programmed arcs. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 166: Managing Geometry Results

    If the return type does not match the destination step/field, nothing is returned Geometry calculator functions Pressing the Calc Functions soft key opens a pop-up menu for selecting a function ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 167: Program Example

    The circles A and D were added to the illustration to show how the line’s endpoints will be calculated. 1.000R 0.250R 1.000 2.000 ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 168 Enter 0 in the Center:X field Enter -2 for the Center:Z field Press the USE key to enter the data into the program The Geometry Calculator screen now has the two circles displayed. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 169 Two points will appear, one is the start point and the other is the end point Press the Keep All Results soft key to save both points Press the CANCEL key to return to the program ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 170 Enter 1 for the To:X2 point Enter -2 for the To:Z2 point Enter 1 for the arc Radius Press the USE key to accept the arc into the part program ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 171: 10.4 Rpm Calculator

    Open the RPM Calculator and follow the steps above to calculate the RPM Press the USE key on the console keypad The calculated RPM will transfer to the RPM field of the Set Tool step ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 173: Setup

    Setup...

  • Page 174: 11.1 Overview

    The message log entries may also be cleared from the DRO or PGM screen by pressing the 0 key. To access the message log: Press the Message Log soft key The Message Log is displayed ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 175: 11.2 Job Setup

    Radius or Diameter. All programming input data and position display for the X Axis will follow this mode setting. When set to Diameter, the DRO and status bar will indicate this by displaying a Ø symbol. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 176: Feed Rate

    Clock are setup. Using setup, the number of parts for the parts counter can be set or reset. Preset a starting count by entering the value in the Parts field The parts counter resets to 0 when a new program is loaded. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 177: Job Clock

    Press the Reset Clock soft key to stop, and reset the Job Clock to 0.00 There is no control requirement for these features. They are provided to the operator for job assistance and informational purposes. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 178: 11.3 Tool Table

    The tool table can be accessed a number of different ways. The following is one method to access the tool table: Press the TOOL key Press the Tool Table soft key ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 179: 11.4 Message Log

    To exit the Message Log, press the Exit soft key NOTICE A quick method for clearing all messages in the log is to press the 0 on the numeric keypad ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 180: 11.5 Service Files

    To keep the maximum amount of free space available on the internal drive, it is advised to delete old service files from the control after they have been safely transferred to an external medium. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 181: Machine Functions

    Machine functions...

  • Page 182: Machine Functions

    Aux1, 2, 3, and 4: Toggles the Auxiliary Outputs 1 through 4 ON or OFF Exit: Switches the menu back to the previ- ous set of soft keys ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 183: Software Update

    Software update...

  • Page 184: 13.1 Updating The System Software

    1034383-2x) or contact your service representative for assistance. If the USB memory stick used for installation is not removed, then the prompt to install the software will continue to appear on subsequent power cycles. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 185: Simulators For Windows Pcs

    Simulators for Windows PCs...

  • Page 186: 14.1 Simulator For Windows Pcs

    900 (WXGA+) recommended Ports: One available USB connection for protection device Peripherals: Keyboard and pointing device. **Microsoft, Windows is a registered trademark of Microsoft Corporation in the United States and/or other countries. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 187: On Screen Keypad

    "x" button in the top right corner of the keypad window. Likewise, if necessary, the keypad application can be manually started using the Launch button on the Keypad tab of the Control Panel window. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 188: Keyboard Shortcuts

    Function keys Shortcut Alt + I (Absolute/Incremental) Alt + D (DRO/Program mode) Alt + V (Display View) Alt + N (On screen User Manual) Alt + F (Inch/MM) Alt + Enter (Configuration menu) ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 189 Enter (Enter) Motion control keys Shortcut Alt + S (Go) Alt + J (Press once: Pause / Press Twice: Stop) Soft keys Soft key Shortcut 1 2 3 4 5 6 7 8 ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 190 (2, 4, 8, 6) will simulate the console Arrow keys. The number keys will simulate the console number keys (using number lock). F12 will toggle the +/- key. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 191: 14.2 Virtual Machine Simulator

    ShutDown button in the Control Panel window. For additional information, see "Control panel", Page 193. Programs created in the simulation software can be copied to the CNC, and (with the correct setup) used on your machine. ACU-RITE | TURNPWR | User's Manual | 08/2020...

  • Page 192: Updating

    Windows PC, either use the Windows Control Panel (Add/Remove Programs, or Programs and Features), or the shortcut Uninstall TURNPWR from the Windows Start menu (in All Programs and under ACU-RITE). When the uninstaller opens, make sure that all checkboxes are checked so that all components are fully removed from the system.

  • Page 193: Control Panel

    Full which will scale the display to fill the screen. Keypad The Keypad tab of the Control Panel provides a button to Launch the on-screen keypad application manually if needed. ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 194 The Stop button will conduct a shutdown of the control software and keypad, but will keep the Control Panel application open The Shutdown button will conduct a shutdown of the control software and keypad, and close the Control Panel application ACU-RITE | TURNPWR | User's Manual | 08/2020...
  • Page 195 HEIDENHAIN CORPORATION 333 East State Parkway Schaumburg, IL 60173-5337 USA +1 (847) 490-1191 +1 (847) 490-3931 E-Mail: info@heidenhain.com www.heidenhain.com *I_1302523-20* Original document 1302523-20 · Ver00 · 08/2020...

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