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TE Connectivity Tyco 2063680-1 Operating Manual

Battery powered hydraulic pump kit
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© 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
Operating Manual for the Battery
Powered Hydraulic Pump Kit
2063680-1
SAFETY PRECAUTIONS
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. OPERATING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1. Precautions for the Rechargeable Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2. Precautions for the Battery Cartridge and Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3. Precautions for the Battery Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.4. Precautions for the Battery Cartridge Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.1. Battery Charging Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2. Attaching the Battery Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.3. Attaching the Hydraulic Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.4. Attaching the Remote Control Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.5. Controlling the Pump (Figure 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.6. Guide to Crimping Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5. MAINTENANCE AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1. Before Storing the Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2. Daily Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.3. Semi-Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.4. Oil Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6. REPAIR/REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8. REVISION SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TOOLING ASSISTANCE CENTER
1-800-722-1111
READ THIS FIRST!
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Customer Manual
409-10094
05 JAN 12 Rev B
1 of 10
LOC B

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Summary of Contents for TE Connectivity Tyco 2063680-1

  • Page 1: Table Of Contents

    All Rights Reserved 1-800-722-1111 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOC B TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
  • Page 2 409-10094 DANGER STOP SAFETY PRECAUTIONS AVOID INJURY Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation. However, certain safety precautions must be taken by the operator and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application equipment must be operated in a dry, dust-free environment.

  • Page 3: Introduction

    409-10094 Figure 1 1. INTRODUCTION Battery Powered Pump 2063680-1 (Figure1) is a portable, battery-powered, hydraulic pump used to power hydraulic hand tools. The battery powered hydraulic pump kit comes complete with a 8,200 psi hydraulic pump and controller (1804116-1); a battery charger (1804114-1); two nickel-cadmium battery cartridges (1804113-1); a 3/8 Inch female screw type coupler (311471-1);...

  • Page 4: Description

    409-10094 2. DESCRIPTION Refer to Figure 2. BATTERY POWERED PUMP 2063681-1 Output ............. 8,200 psi Drive Unit.

  • Page 5: Operating Precautions

    409-10094 3. OPERATING PRECAUTIONS 3.1. Precautions for the Rechargeable Pump 1. When connecting the coupler, be sure that no foreign objects are attached. If the coupler has become dirty, clean it carefully before connecting it. Engaging the coupler when foreign objects are present will damage the seals and lead to oil leakage from the connection.

  • Page 6: Operation

    409-10094 4. OPERATION 4.1. Battery Charging Instructions 1. Insert the plug end of the charger into a 120 Vac power source. The LED indicator on the charger will flash red, indicating that the charger is in “stand by” mode and is ready to charge a battery. DO NOT plug the charger into a generator.

  • Page 7: Attaching The Hydraulic Hose

    409-10094 4.3. Attaching the Hydraulic Hose 1. Attach the male coupler of the hydraulic hose to the female coupler of the hydraulic pump as shown in Figure 4. No Gaps Male Coupler of Coupler Ring the Hydraulic Hose Female Coupler of the Hydraulic Pump Figure 4 2.

  • Page 8: Guide To Crimping Capacity

    409-10094 4.6. Guide to Crimping Capacity This guide corresponds to battery cartridge number 1804113-1, only. In addition these figures are approximate and can vary according to charging and crimping conditions. When the crimping cycles are reduced to approximately 1/2 the normal cycle, this indicates that the battery life is exhausted and the battery should be replaced a with a new one.

  • Page 9: Semi-Annual Maintenance

    409-10094 5.3. Semi-Annual Maintenance Completely replace the hydraulic oil every six months. Shell T5 Hydraulic Oil is recommended. NEVER use vegetable oil or brake oil with this pump. CAUTION If the tool is maintained regularly and correctly, it should provide trouble-free service. If a problem does occur, contact the Tooling Assistance Center (see the bottom front page).

  • Page 10: Troubleshooting

    The strainer is clogged. d. There has been mechanical wear. Although some repairs and replacements can be accomplished “on site,” it is recommended that parts be shipped back to NOTE TE Connectivity for repair/replacement. Refer to Section 6. TROUBLESHOOTING GUIDE PROBLEM CAUSE SOLUTION •...

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