Ecotherm EHRE Operating And Maintenance Instructions Manual

High capacity water heaters
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ECOTHERM
®
Heat transfer solutions
Model eDre
steam/water
Model eHre/eHPe
heating water
operating and
Maintenance instructions
Models eHre/eHPe & eDre
High Capacity
Water Heaters
Microprocessor Control: elC 11_V.1.0
www.ecotherm.com
www.ecotherm.com

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Summary of Contents for Ecotherm EHRE

  • Page 1 ECOTHERM ® Heat transfer solutions Model eDre steam/water Model eHre/eHPe heating water operating and Maintenance instructions Models eHre/eHPe & eDre High Capacity Water Heaters Microprocessor Control: elC 11_V.1.0 www.ecotherm.com www.ecotherm.com...
  • Page 2: Table Of Contents

    7. Control unit description and operation control unit elC 11 General buttons Display and keypad Description of the display units 7.3.1.1. Service page 7.3.1.2. Time out safety level Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 3 12. Cleaning and servicing 12.1 Cleaning and servicing of tank vessel 12.2 Cleaning and servicing the tube heat exchanger 13. identifying faults 13. summary of parameter settings Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 4: Introduction

    1.5 bar, and a maximum components. of 10 bar. failure to observe this re- quirement may potentially expose the primary circuit to negative pressure Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 5: Warranty, Safety Instructions And General Information

    EcothErm reserves at the right to modifications serving technical progress at any time, without any obligation whatsoever. Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 6: Safety Guidelines

    For safety reasons, it is normal for small quantities of water to escape from the safety valve during inital heating. Do not block the safety valve. Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 7: Product Description & Delivery Content

    Air vent return. Heating on Circulation Heating off feed Scope of delivery Drain fig. 1: High capacity water heater model eH using heating-water type boilers. legend see page 8 Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 8 13 ..Pressure reducer SV* .. Pressure relief valve (for steam-10bar) 14 .. Non-return valve st ..safety termostat 15 ..Pressure gauge connection 16 ..safety valve * = included in the scope of delivery Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 9 Circulation Return Heating Condensate Cold water Heat exchanger cold water feed (secondary) Drain Scope of delivery Fig. 2b: High capacity water heater model ED using steam boilers Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 10: Packaging

    ● Fibre-fleece insulation with a casing made of synthetic material ● tube bundle heat exchanger with connecting pipework and support leg, microprocessor control unit, heating water pump (for model type EH only). Front cover (optional) Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 11: Installation And Assembly

    5000 1700 1920 2820 x 2320 = additional plinth or platform Table 1a: Space requirement per additional storage tank (optional, scope of building) Fig 4: Space requirement per additional tank Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 12: Installation

    Tank legs Fibre-fleece insulation with violett aluminium chasing Clamping rings, removeable Rating plate Heat exchanger block Flange connections adjustable bottom support Immersion sleeves Fig 5: Tank installation Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 13: Connection Dimensions And Heights

    1290 1190 1670 2030 2500 1290 1190 1670 2540 3000 1290 1190 1670 2580 4000 1290 1190 1670 2610 5000 1290 1190 1670 2620 Table 1c: Connection heights Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 14: Connection Piping

    Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 15: Heat Exchanger, Pumps And Valves For Eh Water Heater

    2“ / Dn50 WT80/375-500kW V5011r1091 V5013r1099 max. closing pressure: 2,6 bar Table 3: Heat exchanger primary side connection dimensions and control valve specifications Valve drive used: 230 V; 3-point; 60 sec. Honeywell Type ML6420A3015 Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 16: Electrical Connection

    X1. Storage and transportation: -20° C to 60° C Max. rel. air humidity: 90 % not condensed Operation temperature: 0-50° C Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 17: Electrical Loading

    1 X1 ELC11 Austria GmbH str. 8 figure 7 rtkirchen Blatt Energie-Technik GmbH Prüfschaltschrank Sigmatek Ers. f. Ers. d. A - 4 0 70 Efer ding 09_10_024 Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 18 Stecker auf Rückseite Closed Open Closed Open -Ext.Sp.V1 -Ext.Sp.V2 (SR230A)-2SA (SR230A)-2SA See: Pin allocation 230V AC siehe: S teckerbelegung 230V AC Touch Control Panel FRONT Datum Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11 ECOTHERM Austria GmbH...
  • Page 19 X5 - 230 V AC relay output return flow valve open/closed 4-poled connector Phönix RM5,08 Pin Signal Function Cable YSLY-JZ 4x1 lro3 ro3: return flow valve open lro4 ro4: return flow valve closed neutral wire 4 Earth wire Yellow-green Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 20 4-poled connector Phönix RM5,08 Pin Signal Function Cable YSLY-JZ 3x1 1 LRO9_NC RO9: External Flushing 1 (NC) 2 LRO9_NO RO9: External Flushing 1 (NO) neutral wire 4 PE Earth wire Yellow-green X11 - 230 V AC relay output rESErVE 2 4-poled connector Phönix RM5,08 Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 21 Cable YSLY-JZ 2x1 +24V2 +24V DC Di1: limit switch Valve 2 below X16 - +24V DC Legionella identification 3-poled connector Phönix RM3,5 Pin Signal Function Cable YSLY-JZ 2x1 +24V2 +24V DC Di3: legionella identification Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 22 X21 up to X27 - Analog input temperature 1 up to temperature 7 2-poled connector Phönix RM3,5 Pin Signal Function Cable YSLY-JZ 2x1 ai2 up to ai8 ai2 up to ai8: temperature 1 up to 7 aGnD aGnD Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 23 Can_B Can_B X29 - CAN-Bus oUT (To external heater circuit modules) 2-poled connector Phönix RM3,5 Pin Signal Function J-Y(ST)Y 2x2x0,8 Can_a Can_a Can_B Can_B X100 - Programming chart for controller 6-poled Multipole connector RM 2,54 Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 24: Filling And Venting Of The Water Heater

    ● Connect the pressure gauge at ● Check the water pipes on the pressure gauge connection tightness. piece. supervise the tank pressure during charging. Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 25: General Buttons

    2 Decrease number enter Closes an active application scroll to left Zoom out of a graphic Zoom into a graphic scroll to right Back to main page Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 26: Display And Keypad

    11 In order to enable a long life of the Touch-Screen, it is forbidden to use it with sharp objects! Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 27: Description Of The Display Units

    Date and time are shown and changed via input windows, which appear at touching the relative violett buttons. Quit after sucessful input with the confirmation button (Enter button). The „Screensavertime“ (time interval of the screensaver) can also be setted up here. figure 14 Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 28: Adjusting Of Language

    Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 29: Network Setting

    20 figure 21 Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 30: Set Value Hot Water

    Required superelevation of the pre-heating temperature(T4) changed for starting the condition CHARGING. 5° C -199° C 7.3.2.5.3 max. boiler temperature (Safety level 1) adjusting of the temperature for releasing the alarm “HZVl too high” (T4). figure 24 Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 31: Heat Build-Up Time

    Maximal continuance of the Weekday: adjustment at which weekday legionella cover 1 - 24 hours the legionella cover gets active 8.3.2.5.7 Input limit WW shall level (Safety level 1) Safety-reduction of the maximal insertable hot water temperature figure 26 Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 32: Mode Of Rinsing

    29 Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 33: Time Fllushing In Intervalls

     time --> bigger variable changing at enlarging and reducing of the valve running time the actuator uses a bigger or smaller value and produces another control mode for his calculations. Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 34: Slide Operation

    33 7.3.2.5.15 Sensor equalisation (Safety level 1) equalisation of the temperature sensors at a difference to the actual temperature. figure 34 Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 35: Occurences, Journal

    „limit Min“ and „limit Max“ it can be set up which temperature area can be shown in the graphic. figure 37 Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 36: Pollutuion Control

    Please find more details to the fault reports with their reasons in the schedule on page 36. figure 39 Delete alarm Quit alarm Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 37 At non-operating state the differental Controll of the differential pressure has to be between -50 and pressure indicator -100 (Normal case -10 to 10) a 016 stB tripped only at steam! Controll safety temperature sensor Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 38: Operating Modes

    Picture: touchscreen input unit elC 11 of the high capacity water heater security level see 7.3.1.1, page 26 “automatic”, off, Manuell operating mode see 7.3.2.2 Figure 39 event, Journal: 7.3.3 page 34 Service pages: 7.3.1 pages 26 - 28 Parameter, input: 7.3.2 pages 28 - 33 Alarms: 7.3.6 pages 35 - 36 Back to normal EDRE steam-loading overview Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 39: Description Of The Display Units

    Bild 42 8.2.4 Sensor adjustment (Safety level 3) sensor calibration, see 7.3.2.5.15. this is extended by the sensors for the heat pump in this window. Bild 43 Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 40: Operating Modes

    Peak load operating condition and return flow limitation system or a safety thermostat. respectively peak load operating condition and sliding operating are not possible at the same time. Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 41: Remote Controlled Legionella Circuit

    Display temperature of 60ºC. page s13 is used to set the duration of the run. to deactivate, enter single run time 0. Auto-Exscale is initiated upon completion of the single run. Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 42: External Cold Water Flushing (Optional)

    The residual heat is removed from the heat exchanger shortly, without influence of the temperature lamination in the boiler. Because of the lower temperatures of the separate cold water connection is a faster cooling as by the internal exscaling not possible. Connecting dimensions: For an external cold water exscaling you need 1 cold water supply 1/2“ (max. 6bar) and one cold water discharge. Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 43 Valve closed Limit switch left (S1,S2,S3) at 13.00 and right (S4,S5,S6) at 11.00 o‘clock figure 45 figure 46 actuator at 0 figure 47 Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 44 Engine valve R215 + LF230 (1/2“IG/IG) 24660012 Engine valve LR230A060001005+S2A R230 24660026 (5/4“IG/IG) or chooseable 2 nos Engine valve SR230A+S2A R240 (6/4“IG/IG) or 24660027 Engine valve SR230A+S2A R250 (2“IG/IG) 24660028 Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 45: Start-Up

    While heating expansion water  comes out of the safety valve. the discharge opening must not be closed in any case. Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 46: Cleaning And Servicing

    ● after charging and venting the sys- solvents. tem check all connections for tight- ness. Fig. 52a: Tube heat exchanger steam / water Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 47: Identifying Faults

    - Temp. difference heating / tank (Delta-T) 4--20°C 4°C minimum 7.3.2.5.14 - Limit boiler return temperature (T5) OFF-ON - Max. time for overtemp. in return line (T5) 0--99 Min. - Max. boiler time for overtemp. in return line (T5) 0--99°C - DIFF Alarm (differential pressure above...) 0--9999 mbar automatic - DIFF pressure adjust -50--9999 mbar 7.3.2.5.7 - Input limit max. hot water temp. (page S6) 40--99°C 60°C 7.3.2.5.5 - Legionella mode temperature 60--85°C 65°C - Relaistest OFF-ON IP-Address: _ _ _._ _ _._ _ _._ _ _ Subnetmask: Gateway: Operating Instructions High Capacity Water Heaters Models EHRE/EHPE & EDRE - ELC 11...
  • Page 48 ® H e at t r a n s f e r s o l u t i o n s eCotHerM austria GmbH, Karlinger str. 8, 4081 Hartkirchen, austria Tel.: +43-7273-6030, Fax: +43-7273-6030-15, office@ecotherm.com © Copyright ECOTHERM, all rights reserved. Changes reserved.

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