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CARA-MOVE II RANGIERHILFE CARA-MOVE II CARAVAN MOVER 920209 920209 Electronics installation guide, Electronics installation guide, user information and troubleshooting user information and troubleshooting DE – BENUTZERHANDBUCH DE – BENUTZERHANDBUCH UK – USER‘S INSTRUCTION UK – USER‘S INSTRUCTION FR – MANUEL D‘UTILISATION FR –...
Keep this manual inside your caravan for future reference. This User Manual covers the Cara-Move II Mover with Smart Electronics system. The mover system consists of two 12V motor-powered rollers, a 12V electronic control box and a remote control. To function, the motor-powered rollers must be engaged against the tyres of your caravan.
Installation - Safety Guidelines Read this User Manual carefully before installation and use. Failure to comply with these rules could result in serious injury or damage to property. Before starting installation of the caravan mover: DO check that the caravan is disconnected from the battery supply and the mains electrical supply. DO only use adapters and accessories that are supplied or recommended by the manufacturer.
Package Contents (Fig.A) DESCRIPTION Motor Unit (A) Motor Unit (B) Main Cross Bar Electronic Control Unit Remote Control Handset Engagement Tool Classic Clamp - Stop Nut and Bolt Classic Clamp - Upper Plate Classic Clamp - U Plate Classic Clamp - Lower Plate Convoluted Cable Trunking Positive (+) Red Motor Wire Negative (-) Black Motor Wire...
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Technical Referenece Diagrams Fig.16 AWD FITTING Note: Wires B- must be connected and checked prior to ISOLATION connecting the data cable or powering LEISURE BATTERY FUSE FUSE VEHICLE...
Installation - Mechanical Components To begin mechanical installation, ensure that your caravan is placed on a hard, level surface. Where possible the use of a lifting ramp or an assembly pit is ideal for access and personal safety. Make sure your caravan is prepared for installation. Clean the relevant mounting areas of your chassis to ensure a secure fitting of the mover system.
Installation - Mechanical Components cont. Once satisfied with mover spacing, fully tighten the four nyloc nuts (17) on both clamping assemblies (Fig.9) to a torque setting of 40 ft lbs/55Nm, then the bolts (Fig.1A) on each motor side framework to a torque setting of 9ft lbs/12Nm.
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Installation - Electrical/Electronic Components cont. The Power Isolation Switch (29) will now need to be installed. If available, the ideal location for the isolator switch is inside the battery compartment; usually there is a space to the side of the battery. The chosen location needs to be one that will mean the Isolation switch is easily accessible in the event that the system needs to be switched off in an emergency.
Installation - Electrical/Electronic Components (AWD Configuration) To install an All Wheel Drive configuration on your caravan, two separate electronics systems effectively need assembling. These two systems will be configured using the handset prior to initial use, however during installation there are only a few elements which need to be altered. Start by wiring up your second mover system by following the same procedures stated in the previous section ‘Installation - Electrical/Electronic Components’.
Operation - Safety Guidelines cont. DO always apply the handbrake after manoeuvring, before disengaging the drive rollers from the tyres. DO NOT rely on the mover to act as a brake. DO NOT exceed the stated maximum Safe Working Load (SWL). DO NOT attempt to move or tow your vehicle with the motor movers engaged on the wheels.
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Operation - Handset Functions cont. Fig.17.A = Signal strength Indicates signal strength between handset and control unit inside the caravan. If a flashing cross is showing (Fig.17.F) , the handset is not paired to the electronic control unit (4). Fig.17.B = System status If a smiling face is showing the system is working correctly.
Mover Model Selection - By default, your handset should be pre-configured for use with the Cara- Move II mover model. Ensure to check this, and never use the movers in the wrong mode. The white dot indicates the selected model. Compatible Twin Cara-Move II Compatible Manual Roller Movers Engage Movers Volume - Use this selection to mute the handset volume.
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Operation - Handset Pairing cont. AWD Pairing To configure your system for AWD mode, the handset (5) must be paired with only the front axle electronic control unit (4). To do this, first ensure that as per section ‘Installation - Electrical/Electronic Components (AWD Configuration)’...
Operation - Mover Engagement/Disengagement Always ensure your caravan handbrake is on before engaging or disengaging the mover system to prevent unwanted movement of the caravan. Only release the handbrake when the mover is securely engaged to the tyre and you are ready to move the caravan. Automatic Engagement - During transit/installation the engagement motor end block may rotate causing it to tighten.
Operation - Manoeuvring cont. The Cara-Move II electronics have a regenerative braking feature that Fig.19 allows full directional control to be maintained while moving downhill. This is achieved by feeding energy under braking back from the motors into the battery. Some...
Maintenance To prevent your leisure battery from becoming totally discharged during long periods of inactivity it must be disconnected and recharged before using again. Please check regularly that the rollers of the drive units are free of any dirt, or debris that may have been picked up during use/during periods of inactivity.
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Troubleshooting cont. Motor cable issue - Check all connections between motor cables and control unit to ensure theses have not come loose or dettached. Battery cable issue - Check battery terminals, clean and connect again. Low signal - before operating the mover ensure that the signal between the control box and handset is good.
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Troubleshooting cont. Minor Error Codes x = references a minor error code Document Control Original Instructions Manual Reference: QTR-M002 Revision Description Issue Date Original Instructions 16/11/2020...
Guarantee Cara-Move (II) caravan mover systems are provided with a UK parts only warranty for a period of 7-years which includes the first 12 months statutory, plus an additional year extended warranty. Any warranty claims must be directed through the place of purchase with a proof of purchase provided. Warranty cover is limited to products within UK mainland only.
Optional Fitting Adapters Additional chassis clamp adapters shown below are available for purchase: Low Profile Chassis Adapter Plates (Part No. CM-029) If your chassis frame height is less than 140mm these plates must be fitted to lower the assembly to provide the correct height of 185mm. Drilling of your chassis may be required.
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