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S
O
AFE
PERATION
AT TENTION!
O
S
O
RIGINAL
AFE
PERATION
KuDos Hydraulic Crimper Tools are carefully inspected for quality and
tested for safety. We meet ISO 9001:2015, ISO 14001:2015, IECQ QC
080001, OHSAS 18001:2007 & UVDB.
ORIGINAL INSTRUCTIONS
& M
AINTENANCE
Hydraulic Crimper Tools
& M
I
AINTENANCE
NSTRUCTIONS MUST BE FOLLOWED
K
D
I
U
OS
NDUSTRIAL
I
NSTRUCTIONS
UB-412
I
. LLC
NC
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Related Manuals for KUDOS UB-412
Summary of Contents for KUDOS UB-412
- Page 1 Hydraulic Crimper Tools UB-412 AT TENTION! & M RIGINAL PERATION AINTENANCE NSTRUCTIONS MUST BE FOLLOWED KuDos Hydraulic Crimper Tools are carefully inspected for quality and tested for safety. We meet ISO 9001:2015, ISO 14001:2015, IECQ QC 080001, OHSAS 18001:2007 & UVDB.
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Page 2: Safety Warnings
ATTENTION!! Read all instructions and warnings carefully. Follow all safety precautions to avoid injury or damage to property. Only crimp terminals and sleeves that fit the tool specifications. DO NOT attempt to crimp oversized fittings KuDos Industrial Inc. LLC... -
Page 3: Table Of Contents
Parts Guide ..............15 Part List Thank you for using KuDos® products. This manual must be read carefully prior to operating this product. Special attention should be paid to the section ‘Safety Instructions’. Damages and injuries caused by improper use of this product are NOT included in our warranty. -
Page 4: Safety Instructions
Check for loose that may get caught while the parts before use. equipment is in operation. 5. Use only Kudos recommended 3. To reduce the risk of injur y, accessories with this tool. wear nonconductive gloves and nonskid safety-shoes. -
Page 5: Product Description
• 180° rotating tool head EATURES • Adjustable pressure relief valve for overload protection • Two-stage system with automatic low/high-pressure conversion for rapid/slow advance • Durable, lightweight fiberglass handles • Accessories: KuDos plastic tool case • Die sets not included KuDos Industrial Inc. LLC... -
Page 6: Operating Instructions
Pump the moving handle back and forth to advance the piston. 5. Press the cable and fitting into the center of the upper die as the piston advances. Off-centered crimping may damage or deform the tool head. KuDos Industrial Inc. LLC... - Page 7 • Apply rust preventive oil to the product and blades before returning it to the carrying case. **IMPORTANT** **Under any operation, the piston MUST BE FULLY RETRACTED to keep the tool in good condition. **Do not test the crimper without dies to avoid damage C-Head KuDos Industrial Inc. LLC...
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Page 8: Die Sets
Hydraulic Crimper Tools Die Sets 1) Hex Dies For Copper Lugs 2) Hex Dies for Solderless Terminals KuDos Industrial Inc. LLC... -
Page 9: Compression Diagrams
Hydraulic Crimper Tools Compression Diagrams 1)SLEEVE FITTINGS Direction of Compression: Single-sided/Outward 2)TERMINAL FITTINGS Direction of Compression: Outward KuDos Industrial Inc. LLC... -
Page 10: Hydraulic Fluid Maintenance
•Use only new SHELL T15/T32 hydraulic fluid or equivalent. •The hydraulic fluid must be changed ever y 24 months. •Using the incorrect type of oil will damage the seals in the pump and cause the pump to malfunction. KuDos Industrial Inc. LLC... -
Page 11: Maintenance
•Use only new SHELL T15/T32 hydraulic fluid or equivalent. •The hydraulic fluid must be changed ever y 24 months. •Using the incorrect type of oil will damage the seals in the pump and cause the pump to malfunction. KuDos Industrial Inc. LLC... -
Page 12: Troubleshooting
• 2. Pressure can be released by pressing down the release lever manually. • 3. Torsional spring is stuck: Contact your KuDos® service representatives. •1. There is air in the hydraulic system. Follow steps on page Piston action is slow or spongy: 10 to expel any air in the system. -
Page 13: Limited Lifetime Warranty
• Receipt and warranty card are required for warranty services. • If the tool is found to be defective, in our sole judgement, Kudos will either repair or replace the defective product or part. -
Page 14: Parts Guide
Hydraulic Crimper Tools Parts Guide KuDos Industrial Inc. LLC... -
Page 15: Part List
Hydraulic Crimper Tools Part List KuDos Industrial Inc. LLC... - Page 16 ODEL NO ERIAL NO NSPECTION DATE Q.C. SUPERVISOR For KuDos Authorized For Industry or Individual Distributor Use Only: Buyer Use Only: Date of Purchase (dd/mm/yy) Date of Purchase (dd/mm/yy) KuDos Industrail lnc.LLC 15E Nor th St. Dover, DE 10091, USA...
- Page 17 UC-6N Model No: Serial No. C Head No. Date of Inspection: Q.C. Supervisor: KuDos Mechanical Co., Ltd No.151, Sec. 1, Pei Shen Rd., Shen-Keng District, New Taipei City, Taiwan For KuDos Authorized For Industry or Individual 授權經銷商 客戶資料 Distributor Use Only:...
- Page 18 KuDos Mechanical Co., Ltd Safe Operation & Maintenance Instructions Hydraulic Compression Tool UC-6N Hydraulic Compression Tools are carefully inspected for quality and tested for safety. We follow ISO 9001: 2015/ ISO 14001: 2015/ IECQ QC 080001/ OHSAS 18001: 2007 & UVDB ATTENTION! Safe Operation &...
- Page 19 Table of Contents Table of Contents…………………………………………………….1 Safety Instructions…………………………………………………2 Product Description…………………………….…………………...3 Maintenance’…………………………………………………………4 Operating Instructions…………………………….…………………5 Compression Diagrams…..…………………………………………6 Trouble–Shooting……………………………..……………………7 Limited Lifetime Warranty…………………………………………8 Diagram of Components………………………….……………….9 Table of Components………………………….……………….10 Manufacture & Quality Certificate KuDos Mechanical...
- Page 20 Extension tube Compression spring Spring pin Push in fastener O-Ring Ram spring Oil reservoir Magnetic bar Back up ring Filler cap O-Ring Insulation cap Screw Fiber glass pipe Back up ring Handle grip O-Ring Insulation cap Hook spring KuDos Mechanical...
- Page 21 Diagram of Components KuDos Mechanical...
- Page 22 Thank you for using KuDos® products. This manual must be read carefully prior to operating this product. Special attention should be paid to the section “Safety Instructions”. Damages and injuries caused by improper use of this product are NOT included in our warranty. We would like to remind you to work safely and to keep this manual on hand.
- Page 23 • 360° rotating tool head • Adjustable pressure relief valve for overload protection • Automatic low/high-pressure conversion with rapid/slow operating motion • Die less type compression crimping tool • Compression to crimp Anderson style connectors up to 500MCM. KuDos Mechanical...
- Page 24 ■ Receipt and warranty card are required for warranty services. ■ If the tool is found to be defective, in our sole judgement, Kudos will either repair or replace the defective product or part. ■ All revisions in warranty policy and product information will be included in future versions of our manuals.
- Page 25 A. Clean the moving handle to remove impediments. B. Pressure can be released by pressing down the release lever manually. C. Torsional spring is stuck: Contact your KuDos® service representatives. ■ Dies cannot be set in place or cannot be removed: A.
- Page 26 ■ The hydraulic fluid pressure should be adjusted only by KuDos® service representatives. ■ Inform KuDos® authorized distributors in case of any abnormalities or malfunctions of the product. ■ DO NOT DISASSEMBLE OR ATTEMPT TO REPAIR THIS TOOL. KuDos Mechanical...
- Page 27 6. The operation will be complete when the hydraulic pressure reaches 700bar pressure and the relief valve releases the internal pressure. 7. Repeat Step 1 to retract the piston and indentors. Repeat the compression process according to your specifications. KuDos Mechanical...
- Page 28 Compression Diagrams ■ Sleeve Fittings Direction of Compression: Single-sided / Outward ■ Terminal Fittings Direction of Compression: Outward KuDos Mechanical...
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