SMC Networks MSUA1 Operation Manual

Rotary table: high precision type

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Doc. No. MSUA-OM00002-B
PRODUCT NAME
Rotary Table: High Precision Type
MODEL / Series / Product Number
MSUA1,3,7,20

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Summary of Contents for SMC Networks MSUA1

  • Page 1 Doc. No. MSUA-OM00002-B PRODUCT NAME Rotary Table: High Precision Type MODEL / Series / Product Number MSUA1,3,7,20...
  • Page 2: Table Of Contents

    Contents Safety Instructions Product description How to order (Basic type) Specification Equivalent size Mass Precautions on model selection Effective torque Calculation formulae for moment of inertia Kinetic energy / Rotation time Allowable kinetic energy and adjustable range of rotation time Moment of inertia Model selection Setting...
  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Warning 1. The compatibility of the product is the responsibility of the person who designs the equipment or decides its specifications. Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results.
  • Page 5 Limited warranty and Disclaimer 1.The warranty period of the product is 1 year in service or 1.5 years after the product is delivered, whichever is first. Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch. 2.
  • Page 6 Design / Selection Warning 1. Confirm the specifications. Products represented in this catalog are designed only for use in compressed air systems. Do not operate at pressures or temperatures, etc., beyond the range of specifications, as this can cause damage or malfunction. (Refer to the specifications.) Please contact SMC when using a fluid other than compressed air.
  • Page 7 12. Ensure the load energy within the product’s allowable energy value. If the product’s kinetic energy of the load exceeds the allowable value, it could damage the product, and cause a hazard to humans and damage the machinery and equipment. 13.
  • Page 8 Mounting Warning 1. Operation manual Install the product and operate it only after reading the operation manual carefully and understanding its contents. Also, keep the manual in a location where it can be referred to as necessary. 2. Ensure sufficient space for maintenance activities. When installing the products, allow access for maintenance.
  • Page 9 12. Place an external stopper in a position that is away from the rotating table. If the stopper is placed near the rotating table, the torque that is generated by the product itself will cause the reaction force which is directed to the stopper to be redirected and applied to the rotating table. This will lead to the breakage of the rotating table and bearing.
  • Page 10 Caution 1. Do not use organic solvent to wipe the area of the name plate that shows the model. It will erase what is indicated on the name plate. 2. Do not hit the rotating table by securing the body or hit the body by securing the rotating table.
  • Page 11 Lubrication Warning 1. This product should be used without lubrication. Although it will operate even if it is lubricated, it could lead to sticking or slipping. Air Supply Warning 1. Type of fluids Please consult with SMC when using the product in applications other than compressed air. 2.
  • Page 12 Operating Environment Warning 1. Do not use in an atmosphere having corrosive gases, chemicals, sea water, water, steam, or where there is direct contact with any of these. Refer to the construction for information on the rotary table material. 2. Do not expose the product to direct sunlight for an extended period of time. 3.
  • Page 13 Auto Switches Precautions Design / Selectio Warning 1. Confirm the specifications. If the product is used with excess load applied or beyond the specification range, this may cause the product to break or malfunction. We do not guarantee against any damage if the product is used outside of the specification range.
  • Page 14 8. Keep wiring as short as possible. <Reed> As the length of the wiring to a load gets longer, the rush current at switching ON becomes greater, and this may shorten the product’s life. (The switch will stay ON all the time.) 1) Use a contact protection box when the wire length is 5m or longer.
  • Page 15 11. Pay attention to leakage current. <2-wire type> Current (leakage current) flows to the load to operate the internal circuit even when in the OFF state. > Operating current of load (OFF condition) Leakage current If the criteria given in the above formula are not met, it will not reset correctly (stays ON).Use a 3-wire switch if this specification will not be satisfied.
  • Page 16 6. Check the actual actuation status and adjust the auto switch mounting position. According to the installation environment, the rotary table may not operate even at its proper mounting position. Even when setting at a midpoint of the stroke, check the actuation status and make the adjustment in the same manner.
  • Page 17 7. Avoid incorrect wiring. <Reed> A 24 VDC auto switch with indicator light has polarity. The brown lead wire or terminal No.1 is (+), and the blue lead wire or terminal No.2 is (-). [For D-97,(+) is on the no-displayed side,(-) is on the black line side.] 1) If connections are reversed, an auto switch will operate, however, the light emitting diode will not light Also, take note that a current greater than that specified will damage a light emitting diode and it will no longer operate.
  • Page 18 6. Do not use in an area where surges are generated. <Solid state> If there is an equipment unit (electromagnetic lifter, high-frequency induction furnace, motor, or radio, etc.) that generates large surges or electromagnetic waves around cylinders with solid state auto switches or actuators, this may cause the circuit element inside the auto switch to break.
  • Page 19: Product Description

    Applicable Symbol angle Single vane Rotation adjustment range +/- 5 each Single vane: Both ends Specifications Table 1. Specifications Model MSUA1 MSUA3 MSUA7 MSUA20 Vane Type Single vane Rotating angle +/- 10 +/- 10 +/- 10 +/- 10 +/- 10...
  • Page 20: Equivalent Size

    Equivalent size Table 2. Correspondence to equivalent current free-mount types. Rotary table Free-mount rotary actuator → MSUA 1 CRBU2W10 → MSUA 3 CRBU2W15 → MSUA 7 CRBU2W20 → MSUA 20 CRBU2W30 Mass Table 3. Mass Basic mass Rotating Note) Size Auto switch unit angle Single vane...
  • Page 21: Precautions On Model Selection

    Precautions on model selection ⚠Caution Model selection procedures Calculation Example ① Operating conditions ・Applicable model Pick up operating conditions considering ・Operating pressure mounting style. ・Mounting style ・Load type   Ts(N・m)   Tf(N・m)   Ta(N・m) ・Shape of load Rotary table:MSUA7-90S Vertical mounting ・Rotation time t(s) Pressure:0.5MPa ・Rotation angle Mounting style:Vertical...
  • Page 22: Effective Torque

    Date 1 Effective torque Effective torque table (N・m) Table 4. Operating pressure(MPa) Size 0.15 ― ― ― ― 0.03 0.06 0.09 0.11 0.14 0.17 ― ― ― 0.05 0.09 0.16 0.23 0.31 0.38 0.45 ― ― ― 0.14 0.21 0.37 0.52 0.69 0.83...
  • Page 23 Graph 1 MSUA 1 Effective output MSUA1 実効出力 MSUA3 実効出力 MSUA 3 Effective output 0.15 0.05 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.2 0.3 0.4 0.5 0.6 0.7 使用圧力 (MPa) Operating pressure (MPa) Operating pressure (MPa) 使用圧力 (MPa) MSUA 7 Effective output MSUA7 実効出力...
  • Page 24: Calculation Formulae For Moment Of Inertia

    Date 2 C Calculation formulae for moment of inertia I: Moment of inertia [ kg・m ] m: Load mass [ kg ] 1. Thin shaft 6. Thin round plate Position of rotational axis: Perpendicular to the Position of rotational axis: Through the center of shaft through the center of gravity diameter ・...
  • Page 25: Kinetic Energy / Rotation Time

    Kinetic energy / Rotation time Date 3 In rotating movement, inertia of load may cause damage to interior parts even if the required torque of load is small. Select a model after considering moment of inertia of load, kinetic energy, and rotation time. (The graph of moment of inertia and rotation time is useful for selecting models.) Allowable kinetic energy and adjustable range of rotation time Allowable kinetic energy and adjustable range of rotation time...
  • Page 26: Model Selection

    Allowable kinetic energy for the rotary actuator is limited. The limit of rotation time is obtained by calculating the moment of inertia. Please refer below to calculate the moment of inertia. Basic moment of inertia : Weight [ kg ] r : Center of gravity of load and distance of rotational axis [ m ] Fig.
  • Page 27: Setting

    Setting Allowable Load Load and moment applied to the table shall be set lower than the allowable value in the following table 7. (Operation out of the allowable value may influence life of the product such as excessive play and deterioration of accuracy.) Table 7.
  • Page 28: Calculation Example Of Load Condition

    Calculation example of load condition Example : MSUA7 Allowable thrust load・・60 N Allowable moment・・0.9 N・m Fig.3 Assuming that load conditions in the Fig.3 are as follows. H=0.1 m =20 N If MSUA7 is selected under those conditions, thrust load of 20N will be within the allowable value of 60N, but moment will be 20N X 0.1m=2N・m, and it exceeds the allowable moment of 0.9N・m, so that it can not be used.
  • Page 29: Using Body As Flange

    Using body as flange High precision rotary table can be mounted from 5 directions, 2 axial directions and 3 body side directions. Axial direction mounting Top face mounting body taps (4) Bottom mounting body taps (4) Table 8. Mounting dimension in axial directions Size Tap depth for the Tap depth for the top...
  • Page 30: Piping

    Piping Fig. 4 and Table 10 show port position and size. Table. 10 Port size Port size Size Side ported Axial ported M3X0.5 M5X0.8 M3X0.5 M5X0.8 M5X0.8 Fig. 4 Port position Preparation before piping. a) Before piping is connected, it should be thoroughly blown out with air to remove dust and scale from inside the pipe.
  • Page 31: External Stopper

    External stopper When kinetic energy generated by load exceeds the allowable kinetic energy of the actuator, inertial force should be absorbed by providing a cushion system externally. Mounting position of external stopper Rotation angle set A shaft and a bearing may be damaged (Acceptable) by external stopper depending on a mounting position of an...
  • Page 32: Internal Construction And Component Parts

    Internal construction and component parts Internal construction of rotary table For 180 For 90 Single vane (Figure in the middle (Figure with pressure (Figure in the middle position) to A port ) position for 180 Description Material Note Body (A) Aluminum alloy Anodized Body (B)
  • Page 33: Rotary Table With Auto Switch

    Rotary table with auto switch Rotary table with auto switch has a magnet mounted to the vane shaft, and an auto switch is mounted on the exterior of the body to detect the rotation position (magnet position). ■ How to order(with auto switch) M D S U A 20 - 90 S - T79 With auto switch unit With auto switch unit...
  • Page 34: Auto Switch Specification

    Auto switch specification Table. 12 Auto switch specification Auto switch model Part No. Max. load current Model Applicable load Load voltage Right Left and load current Perpendicular In-line handed handed range D-90 Relay 5, 12, 24 V AC/DC 50mA 5, 12, 24 V AC/DC 50mA D-90A IC circuit...
  • Page 35 Table positioning pin hole rotation range and auto switch mounting position MSUA 1・3 Fig.7 MSUA 7・20 Fig.8 In the Fig.7 and Fig.8 that show the rotation range, the arrows on the solid line 90°(180°) indicate the rotation range of the positioning pin hole on the table surface. When the pin hole is at END1, the END1 auto switch operates, and when the pin hole is at END2, the END2 auto switch operates.
  • Page 36: How To Change The Auto Switch Detecting Position

    How to change the auto switch detecting position When setting the detection position, loosen the cross recessed round head screw a bit and move the auto switch to the preferred position and then tighten again and fix it. At this time, if tightened too much, screw can become damaged and unable to fix position.
  • Page 37: Operating Range And Hysteresis Auto Switch

    O Operating range and hysteresis of auto switch [Example] Rotary table: 180 Switch operating angle: 90 When the switch is mounted at the intermediate position of the rotation As shown in the figure shown above, when the magnet rotates in the arrow direction along with the shaft rotation, the switch turns on when the magnet passes through the point A, and when it passes through the point B, the switch turns off.
  • Page 38: Internal Construction And Component Parts

    Internal construction and component parts Internal construction of rotary table with auto switch MDSUA1/3 * The left figure shows the product with reed switch. Fig.11 Component parts of MSUA1/3 switch unit Description Material 1 Rotary table body 2 Reed auto switch...
  • Page 39 MDSUA7/20 Fig.12 Component parts of MSUA7/20 switch unit Description Material 1 Rotary table body Auto switch (Right handed) Auto switch (Left handed) 4 Magnet lever Resin Hexagon socket Stainless steel head set screw 6 Magnet 7 Holding block Stainless steel 8 Cover (A) Resin 9 Cover (B)
  • Page 40: Mdsua1/3 Auto Switch Mounting

    MDSUA1/3 auto switch mounting External view and descriptions of auto switch unit Solid state auto switch Reed auto switch <Applicable auto switches> <Applicable auto switches> 3-wire type: D-S99(V), D-S9P(V) D-97, D-93A (with indicator light) 2-wire type: D-T99(V) D-90, D-90A (without indicator light) 1.
  • Page 41: Maintenance And Inspection

    Maintenance and Inspection In case a rotary unit and table unit are required for maintenance, order with the unit part numbers shown below. Maintenance unit Table. 14 Model Unit part no. MSUA1-*S P402070-2A MSUA1-*SE P402070-2B MSUA3-*S P402090-2A MSUA3-*SE P402090-2B MSUA7-*S...
  • Page 42: How To Replace Table Unit / How To Replace Rotary Unit

    Table. 17 Auto switch block unit MDSUA1/3 MDSUA7/20 Combination of reed and For solid state auto For reed auto switch switch solid state auto switch Right handed Left handed Combination right and Combination right and left left handed handed Part No: P211070-8 Part No: P211070-9 Part No: P211070-13 Part No: P211060-8...
  • Page 43: Periodic Inspection

    Table. 18 Screw torque N・m Model ③ ④ MSUA1 0.8~1.2 0.8~1.2 MSUA3 0.8~1.2 0.8~1.2 MSUA7 2~3.4 2~3.4 MSUA20 〈Note〉None that the product whose inside of the rotary unit and table unit can not be guaranteed. Periodic inspection Periodic inspection is necessary for optimum use.
  • Page 44: Troubleshooting

    Troubleshooting Problem Possible cause Solution Adjustment of rotation speed Operate the actuator within the speed adjusting does not satisfy its range to range to stabilize operation specified in the stabilize operation. catalog. Sealing failure or increase of Operate the product within the operating internal resistance due to temperature range.
  • Page 45 Problem Possible cause Solution MSUA series has an angle Set the adjustment bolt correctly. adjustment mechanism. Excessive loosening of the adjustment bolt will Insufficient rotating The adjustment bolt for angle remove the stop side of the stopper lever from angle adjustment is set at a smaller the adjustment bolt.
  • Page 46 Revision history A:Change to SI unit B:Corrected to the latest format 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. ©...

This manual is also suitable for:

Msua3Msua7Msua20

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