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Matrix
TECHNICAL REFERENCE MANUAL
High Voltage! Only a qualified electrician can carry out the electrical
installation of this filter.
WARNING
❶
❷
Performance Data
❸
Selection Guide
❹
Installation Guide
Start-up/Troubleshooting
E-Series
®
380V – 480V
Quick Reference
Pages 5 - 10
Pages 11 - 14
Pages 15 - 21
Pages 22 - 25
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Summary of Contents for MTE Matrix E-Series
- Page 1 Matrix E-Series ® 380V – 480V TECHNICAL REFERENCE MANUAL High Voltage! Only a qualified electrician can carry out the electrical installation of this filter. WARNING ❶ Quick Reference ❷ Pages 5 - 10 Performance Data ❸ Selection Guide Pages 11 - 14 ❹...
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Page 3: Table Of Contents
2. GENERAL INFORMATION ........................3 & R ....................3 ECEIPT EPAIR TATEMENT ..................4 TANDARDS AND GENCY PPROVALS ..........................4 ARRANTY 3. MATRIX E-SERIES PERFORMANCE DATA ..................5 ....................5 ERFORMANCE PECIFICATIONS ............6 ILTER FFICIENCY APACITOR URRENT ............7 ILTER FFICIENCY... - Page 4 ® E-Series Technical Reference Manual 380V – 480V List of Figures Figure 3-1: Typical Harmonic Spectrum with and without Matrix E-SERIES ........ 8 Figure 3-2: Power Factor ......................8 Figure 3-3: Altitude Derating Curve ....................9 Figure 3-4: Voltage Distortion Derating Curve ................10 Figure 5-1: Basic Schematic Diagram ..................
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Page 5: Safety
Caution Product Safety Labeling The following labels are placed on the Matrix E-Series product: Label notes to installer to refer to instruction manual first before installing. High Voltage: surfaces on product can have high voltage which can cause injury. -
Page 6: General Safety Instructions
The filter must be grounded with a grounding conductor connected to all grounding terminals. Only spare parts obtained from MTE Corporation or an authorized MTE distributor can be used. After removing power, allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components. -
Page 7: General Information
Receipt & Repair Statement Upon Receipt of this Filter: The Matrix E-Series Harmonic Filter has been subjected to demanding factory tests before shipment. Carefully inspect the shipping container for damage that may have occurred in transit. Then unpack the filter and carefully inspect for any signs of damage. Save the shipping container for future transport of the filter. -
Page 8: Standards And Agency Approvals
Matrix ® E-Series Technical Reference Manual 380V – 480V Standards and Agency Approvals CSA-C22.2 No 14-95 Standards CE EN50178:1997 Support in the compliance of IEEE-519 UL and cUL listed to UL508 Type MAE CE Marked Agency Approvals RoHS Compliant REACH Compliant Warranty One year from the date of shipment. -
Page 9: Matrix E-Series Performance Data
Matrix ® E-Series Technical Reference Manual 380V – 480V 3. MATRIX E-Series PERFORMANCE DATA Performance Specifications Table 3-1: Performance Specifications Service Load Condition Load: 6-pulse variable torque rectifier only 380-415V +/- 10%; 50 + 0.75Hz. 3-phase Input Voltage 480V +/- 10%; 60 + 0.75Hz; 3-phase Current Range 6A –... -
Page 10: Filter Efficiency, Watt Loss, And Capacitor Current
Matrix ® E-Series Technical Reference Manual 380V – 480V Filter Efficiency, Watt Loss, and Capacitor Current Matrix E-Series 380-415V, 50Hz Table 3-2: Filter Efficiency, Watt Loss, Capacitor Current Maximum Typical Typical Efficiency Output Amps Power Dissipation Capacitor Current (Watts) (Amps RMS) 98.5%... -
Page 11: Filter Efficiency, Watt Loss, And Capacitor Current
Matrix ® E-Series Technical Reference Manual 380V – 480V Filter Efficiency, Watt Loss, and Capacitor Current Matrix E-Series 480V, 60Hz Table 3-3: Filter Efficiency, Watt Loss, Capacitor Current Maximum Typical Typical Efficiency Output Amps Power Dissipation Capacitor Current (Watts) (Amps RMS) 98.3%... -
Page 12: Typical Harmonic Spectrum
Matrix ® E-Series Technical Reference Manual 380V – 480V Typical Harmonic Spectrum Figure 3-1: Typical Harmonic Spectrum with and without Matrix E-SERIES Matrix E-Series % Load vs Power Factor Figure 3-2: Power Factor Form: MAE-TRM-E September 2020 REV. 001... -
Page 13: Typical Performance With Unbalanced Line Voltage
Matrix ® E-Series Technical Reference Manual 380V – 480V Typical Performance with Unbalanced Line Voltage Table 3-4: Typical Performance with Unbalanced Line Voltage All Components at Nominal Values and Worse Case Service Conditions 100% Load Nominal THID 11.39% 1% Unbalance 11.45% 2% Unbalance 11.50%... -
Page 14: Voltage Distortion Derating
Voltage Distortion [%] Figure 3-4: Voltage Distortion Derating Curve This plot assists in proper de-rating of a Matrix E-Series harmonic filter in environments with a preexisting voltage distortion. Example: In a system with 10% voltage distortion, a Matrix filter will need to be oversized by 5.5% to obtain the same performance as an appropriate filter in a 0% distortion environment. -
Page 15: How To Select
MTE Corporation assume patent liability with respect to the use of information, circuits or equipment described in this instruction manual. -
Page 16: Model Number Code System
Matrix ® E-Series Technical Reference Manual 380V – 480V Model Number Code System: MAE P _ _ _ _ x Matrix E-Series Enclosure Type P = Panel Mount (No Enclosure) Current Rating 0006 is 6 Amps 0083 is 83 Amps... -
Page 17: Matrix E-Series 380V - 415V Selection Tables
Matrix ® E-Series Technical Reference Manual 380V – 480V Matrix E-Series 380V – 415V Selection Tables Table 4-1: Matrix E-Series 380V – 415V Open Panel Reactor Dimensions Capacitor(s) Dimensions Filter App. App. (H x W x D) (H x W) -
Page 18: Matrix E-Series 480V Selection Tables
Matrix ® E-Series Technical Reference Manual 380V – 480V Matrix E-Series 480V Selection Tables Table 4-2: Matrix E-Series 480V Open Panel Reactor Dimensions Capacitor(s) Dimensions Filter App. App. (H x W x D) (H x W) Part Amps Number Rating (lbs.) -
Page 19: How To Install
Additional wiring between the reactor and capacitor is required by the customer. Open panel Matrix E-Series filters are designed for mounting within the customer’s enclosure. When determining the internal temperature rise and cooling requirements of the enclosure, include the power dissipation of the filter along with all the other components located in the enclosure. -
Page 20: Grounding
Inductive Loads 12 VDC Resistive Loads 24 VDC Resistive Loads MTE highly recommends the use of the overtemperature switch to prevent damage to the filter in rare instances of overheating from abnormal operating conditions. Form: MAE-TRM-E September 2020 REV. 001... -
Page 21: Power Wiring Connection
Matrix ® E-Series Technical Reference Manual 380V – 480V Power Wiring Connection Input and output power wiring to the filter should be performed by authorized personnel in accordance with the NEC and all local electrical codes and regulations. Cable lugs and mounting hardware are provided by the customer. WARNING Any extremely low or high resistance readings indicate miswiring and may result in damage to filter components if not corrected. -
Page 22: Matrix E-Series Schematic Diagram
Matrix ® E-Series Technical Reference Manual 380V – 480V Matrix E-Series Schematic Diagram Figure 5-1: Basic Schematic Diagram Form: MAE-TRM-E September 2020 REV. 001... -
Page 23: Interconnection Diagram
Matrix ® E-Series Technical Reference Manual 380V – 480V Matrix E-Series Interconnection Diagram MATRIX E-Series OPEN PANEL INTERCONNECTION DIAGRAM Figure 5-2: Open Panel Interconnection Form: MAE-TRM-E September 2020 REV. 001... -
Page 24: Matrix E-Series 380V - 415V Torque Ratings
CAP-360TP (4) Note: To prevent flexing or bending of the coil windings attached to the flat copper terminal tabs on the Matrix E-Series reactor, use two wrenches to tighten customer provided cable mounting hardware. Form: MAE-TRM-E September 2020 REV. 001... -
Page 25: Matrix E-Series 480V Torque Ratings
Flat copper tab CAP-340TP Note: To prevent flexing or bending of the coil windings attached to the flat copper terminal tabs on the Matrix E-Series reactor, use two wrenches to tighten customer provided cable mounting hardware. Form: MAE-TRM-E September 2020 REV. 001... -
Page 26: Start-Up
Matrix ® E-Series Technical Reference Manual 380V – 480V 6. START-UP Safety Precautions Before start-up, observe the following warnings and instructions: Internal components of the filter are at line potential when the filter is connected to the drive. This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it. -
Page 27: Troubleshooting
Matrix ® E-Series Technical Reference Manual 380V – 480V 7. TROUBLESHOOTING When properly installed, this equipment has been designed to provide maximum safety for operating personnel. However, hazardous voltages and elevated temperatures exist within the confines of the enclosure. Servicing should therefore be performed by qualified personnel only and in accordance with OSHA Regulations. -
Page 28: Harmonic Filter Field Checks
Matrix ® E-Series Technical Reference Manual 380V – 480V Harmonic Filter Field Checks 1. Disconnect all power and remove input power wiring from U1, V1, and W1 terminals. 2. Remove VFD drive power connections from filter terminals U2, V2, and W2 as well as any control wiring to the filter contactor or temperature switch. - Page 29 Matrix ® E-Series Technical Reference Manual 380V – 480V Table 7-1: Troubleshooting Guide PROBLEM: Line voltage is not present at the filter output terminals. Possible cause: Power to the filter is turned off. Solution: Turn power on. Possible cause: One or more external line fuses are blown. Solution: Verify the continuity of line fuses in all phases.
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