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Summary of Contents for MTE Matrix Filter D Series
- Page 1 MATRIX FILTER ® SERIES D 380-415 Volts, 50HZ USER MANUAL PART NO. INSTR–025 REL. 071207 © 2007 MTE Corporation...
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Page 2: Important User Information
IMPORTANT USER INFORMATION NOTICE The MTE Corporation Matrix Filter® is designed for harmonic mitigation of six pulse inverter drives supplying variable torque loads in a wide variety of applications. The suitability of this filter for a specific application must therefore be determined by the customer. In no event will MTE Corporation assume responsibility or liability for any direct or consequential damages resulting from the use or application of this filter. -
Page 3: Table Of Contents
Matrix Series D Users Manual TABLE OF CONTENTS IMPORTANT USER INFORMATION............................1 TABLE OF CONTENTS ...............................2 IMPORTANT SAFETY INFORMATION ..........................3 INTRODUCTION...................................4 PART NUMBER CODES..............................5 SPECIFICATIONS:................................6 ................................6 GENCY PPROVALS RATINGS ....................................7 ..................................7 ATTS LOSS ................................8 EGULATION TABLE ................................9 APACITOR URRENTS ..........................10 EMPERATURE WITCH ATINGS OPEN STYLE SIZE AND WEIGHTS ..........................11... -
Page 4: Important Safety Information
The filter must be grounded with a grounding conductor connected to all grounding terminals. WARNING Only spare parts obtained from MTE Corporation or an authorized MTE distributor can be used. WARNING Loose or improperly secured connections may damage or degrade filter performance. -
Page 5: Introduction
If the equipment is not going to be put into assist in the installation, interconnection service upon receipt, cover and store the and operation of the MTE Corporation filter in a clean, dry location. After storage, Series “D” ensure that the equipment is dry and that Matrix Filter®... -
Page 6: Part Number Codes
Matrix Series D Users Manual PART NUMBER CODES _ _ _ _ X _ _ _ Matrix Series D TYPE P Panel mounts G General Purpose NEMA 2 W Weather NEMA 3R CURRENT RATING 0006 is 6 Amps 0786 is 786 Amps VOLTAGE FREQUENCY CODE C 385 volts –... -
Page 7: Specifications
Matrix Series D Users Manual Specifications: Service Conditions Load: 6 pulse variable torque rectifier only Input voltage: 380-415 VAC +/- 10%, 50 + 0.75 Hz, 3 phase Input voltage line unbalance: 1% maximum Maximum source impedance: 6.00% Minimum source impedance: 1.5% Service Factor: 1.00 Ambient Temperature (Operating) Enclosed Filters:... -
Page 8: Ratings
Matrix Series D Users Manual Specifications - Continued Ratings Watts loss Table 1 Power Dissipation @ Maximum Efficiency Rated Current Output Amps (Typical) (Typical) (Watts) 97.4 97.6 97.8 98.0 98.3 98.5 98.6 98.7 98.8 98.9 98.9 99.0 99.1 99.2 1143 99.2 1355 99.2... -
Page 9: Regulation Table
Matrix Series D Users Manual Specifications - Continued Regulation table Table 2 380-415 FILTER VOLTAGE REGULATION MAXIMUM OUTPUT VOLTAGE AT NO LOAD PEAK MINIMUM OUTPUT VOLTAGE AT FULL LOAD PEAK *MAXIMUM PCC VOLTAGE WITH 6% SOURCE IMPEDANCE PEAK Note: PCC is the point of common coupling with the power distribution system Part No. -
Page 10: Capacitor Currents
Matrix Series D Users Manual Specifications - Continued Capacitor Currents Table 3 Capacitor Current at Full Load Capacitor Current Filter Current Rating Amps (Typical) Amps RMS 10.4 13.1 16.9 20.0 25.3 31.9 39.6 49.2 63.4 79.9 92.2 122.9 154.8 185.1 244.2 301.8 Part No. -
Page 11: Over Temperature Switch Ratings
Matrix Series D Users Manual Specifications - Continued Over Temperature Switch Ratings Table 6 NC Switch opens at 180 Deg. +/- 5 deg C Current Amps Voltage Contact Load 120 AC Resistive Loads 120 AC Inductive Loads 240 AC Resistive Loads 240 AC Inductive Loads 12 VDC... -
Page 12: Open Style Size And Weights
Matrix Series D Users Manual Specifications - Continued Open Style Size and Weights Table 4 Total Cap- Catalog Part Capacitor assemblies Cap Ref. Amps HMR Size Inches Ref. Weight Panel rating Number size Inches Figure P.N. Figure MDP0006C Figure 5 5.6''H x 5.6''W x 7.3''D Figure 10 11.3''H x 6''W x 6.2''D... -
Page 13: Enclosed Unit Size And Weights
Matrix Series D Users Manual Specifications - Continued Enclosed Unit Size and Weights Table 5 Filter Amps NEMA 2 Enclosure Weight NEMA 3R Enclosure Weight Figure MDG0006C CAB-12C2 MDW0006C CAB-12C3 Figure 14 MDG0008C CAB-12C2 MDW0008C CAB-12C3 Figure 14 MDG0011C CAB-12C2 MDW0011C CAB-12C3 Figure 14... -
Page 14: Performance Data
Matrix Series D Users Manual Specifications - Continued Performance Data Figure 1 Load effect on THID 5% Filter THID vs. Load Percent Load Typical Figure 2 Harmonic Spectrum 100% Load 5% Matrix Filter Typical Harmonic Spectrum For 100% Load Harmonic order Part No. -
Page 15: Power Factor
Matrix Series D Users Manual Specifications - Continued Figure 3 Power Factor Filter Power Factor vs Load Leading PF For All Loads 1.10 1.00 0.90 0.80 0.70 0.60 0.50 0.40 0.30 0.20 Percent Filter Load Typical Worst Case Performance with Unbalanced Line Voltage (Typical) Table 7 All Components at Nominal Values and Worse Case Service Conditions... -
Page 16: Altitude Derating Curve
Matrix Series D Users Manual Altitude Derating Curve Figure 4 Altitude Derating Curve 1.05 1.00 0.95 0.90 0.85 0.80 0.75 0.70 3300 6600 9900 13200 16500 Altitude (Feet) Temperature Derating Curve Figure 4A Series D Matrix Filter Temperature Derating Table 0.99 0.98 0.97... -
Page 17: Installation Instructions
Matrix Series D Users Manual INSTALLATION INSTRUCTIONS the filter would be subjected to excessive vibrations. Allow a minimum side and back Filter Installation clearance of eight (8) inches and front clearance of thirty-six (36) inches for proper are supplied in the following Matrix Filter®... -
Page 18: Hmr Bolt Hole Mounting Patterns
Matrix Series D Users Manual Installation Instructions Continued HMR Bolt Hole Mounting Patterns Table 8 Part Rear Mount Base Mount Mounting Overall Size Figure Number Centerline Centerline Holes MDP0006C 10.25''A x 5''B 3''C x 2.5''E 0.281 DIA Figure 5 11.3''H x 6''W x 6.2''D MDP0008C 10.25''A x 5''B 3''C x 2.5''E... -
Page 19: Cap-Panel Bolt Hole Mounting Patterns
Matrix Series D Users Manual Installation Instructions Continued Cap-panel Bolt Hole Mounting Patterns Table 9 Cap-panel Rear Mount Mounting Part Number Weight Overall Size Figure P.N. Centerline Holes MDP0006C 3.75 5.6''H x 5.6''W x 7.3''D 5.06''A x 5.06''B 0.218 Figure 10 MDP0008C 3.75 5.6''H x 5.6''W x 8.2''D... -
Page 20: Hmr Mounting & Terminal Locations
Matrix Series D Users Manual Installation Instructions Continued HMR MOUNTING & TERMINAL LOCATIONS HMR 6 - 44 Amps Figure 5 6 - 44 AMP Part No. INSTR-025 REL. 071207... -
Page 21: Hmr 52 -103 Amp
Matrix Series D Users Manual Installation Instructions Continued HMR MOUNTING & TERMINAL LOCATIONS HMR 52 -103 Amp Figure 6 52 – 103 AMP Part No. INSTR-025 REL. 071207... -
Page 22: Hmr 128 - 240 Amp
Matrix Series D Users Manual Installation Instructions Continued HMR MOUNTING & TERMINAL LOCATIONS HMR 128 - 240 Amp Figure 7 128 – 240 AMP Part No. INSTR-025 REL. 071207... -
Page 23: Hmr 320 - 482 Amp
Matrix Series D Users Manual Installation Instructions Continued HMR MOUNTING & TERMINAL LOCATIONS HMR 320 - 482 Amp Figure 8 320 – 482 AMP Part No. INSTR-025 REL. 071207... -
Page 24: Hmr 636 - 786 Amp
Matrix Series D Users Manual Installation Instructions Continued HMR MOUNTING & TERMINAL LOCATIONS HMR 636 - 786 Amp Figure 9 636 – 786 AMP Part No. INSTR-025 REL. 071207... -
Page 25: Cap-Assembly Mounting & Terminal Locations
Matrix Series D Users Manual Installation Instructions Continued CAP-ASSEMBLY MOUNTING & TERMINAL LOCATIONS Figure 11 6 Caps Figure 10 3 Caps Figure 13 12 Caps Figure 12 9 Caps Part No. INSTR-025 REL. 071207... -
Page 26: Enclosed Unit Internal Details & Terminal Locations
Matrix Series D Users Manual Installation Instructions Continued ENCLOSED UNIT INTERNAL DETAILS & TERMINAL LOCATIONS CAB-12C 6-44 AMPS Figure 14 6 - 44 AMP Part No. INSTR-025 REL. 071207... -
Page 27: Cab-17C 52-103 Amps
Matrix Series D Users Manual Installation Instructions Continued ENCLOSED UNIT INTERNAL DETAILS & TERMINAL LOCATIONS CAB-17C 52-103 AMPS Figure 15 52-103 AMP Part No. INSTR-025 REL. 071207... -
Page 28: Cab-26C 128-240 Amps
Matrix Series D Users Manual Installation Instructions Continued ENCLOSED UNIT INTERNAL DETAILS & TERMINAL LOCATIONS CAB-26C 128-240 AMPS Figure 16 128-240 AMP Part No. INSTR-025 REL. 071207... -
Page 29: Cab-26D 320-482 Amps
Matrix Series D Users Manual Installation Instructions Continued ENCLOSED UNIT INTERNAL DETAILS & TERMINAL LOCATIONS CAB-26D 320-482 AMPS Figure 17 320-482 AMP Part No. INSTR-025 REL. 071207... -
Page 30: Cab-30D 636-786 Amps
Matrix Series D Users Manual Installation Instructions Continued ENCLOSED UNIT INTERNAL DETAILS & TERMINAL LOCATIONS CAB-30D 636-786 AMPS Figure 18 636-786 AMP Part No. INSTR-025 REL. 071207... -
Page 31: Power Wiring Connection
Matrix Series D Users Manual Installation Instructions Continued Power Wiring Connection For filters supplied in general purpose NEMA, 2 & 3R cabinets, interconnection WARNING between the filter, its power source, and the drive is shown in Figure 20. Refer to Figures Input and output power wiring to the filter 14 to 18 for the location of input, output, and should be performed by authorized... -
Page 32: Input And Output Terminal Specifications
Matrix Series D Users Manual Installation Instructions Continued Input and Output Terminal Specifications Table 10 Cap-panel Terminals HMR Terminals U4-V4-W4 U4-V4-W4 Filter Input /Output Power U1-V1-W1 / interconnect Minimum Rating U2-V2-W2 CAPPANEL Interconnect Terminal cappanel (Amps) Part Wire Gauge Torque Max Terminal Number Wire Range... -
Page 33: Open Panel Unit Interconnection Diagram
Matrix Series D Users Manual Installation Instructions Continued Open Panel Unit Interconnection Diagram Figure 19 Part No. INSTR-025 REL. 071207... -
Page 34: Enclosed Unit Interconnection Diagram
Matrix Series D Users Manual Installation Instructions Continued Enclosed Unit interconnection Diagram Figure 20 Part No. INSTR-025 REL. 071207... -
Page 35: Filter Description
Matrix Series D Users Manual FILTER DESCRIPTION The MTE Matrix Filter® is a low pass filter For constant torque, AC and DC drive containing proprietary technology, which applications operating from six pulse makes it particularly useful for harmonic rectifier front ends selected a filter current mitigation of adjustable speed drives. -
Page 36: Block Diagram
Matrix Series D Users Manual Filter Description -continued Figure 21 Block Diagram Part No. INSTR-025 REL. 071207... -
Page 37: Contactor Options
Matrix Series D Users Manual Filter Description -continued Contactor Options Option -002 Capacitor Contactor This option provides a contactor to disconnect the filter capacitor bank when the drive is not running. The contactor is supplied with NO/NC auxiliary contacts. The contactor coil and auxiliary contacts are wired to a customer terminal block. - Page 38 Matrix Series D Users Manual Filter Description -continued Option -009 Capacitor Contactor with adjustable pick up and drop out This option provides a contactor to disconnect the filter capacitor bank based on the motor load current. Two current operated switches provide independent adjustment of the pick up and drop current levels. The switches are preset at the factory for pick up at 35% and drop out at 20% of the filter output current rating.
- Page 39 Matrix Series D Users Manual Filter Description -continued Option -012 Capacitor contactor with control transformer This option provides a control transformer to power the capacitor contactor. The contractor is provided with NO/NC auxiliary contacts. For filter ratings 165 amps and above a pilot relay is also provided to limit inrush current below 0.60 amps.
- Page 40 Matrix Series D Users Manual Filter Description -continued Option -010 Filter Bypass The filter bypass option is designed to provide filter bypass for drives that have an integrated bypass option as typically found in HVAC applications. Filter bypass is initiated by a contact closure when the motor is switched to operate directly form the AC line instead of the drive.
- Page 41 Matrix Series D Users Manual Filter Description -continued Option -013 Filter bypass and capacitor contactor with control transformer This option provides a 120 VAC control transformer to power the capacitor and bypass contactors. Contractors are provided with NO/NC auxiliary contacts. For filter ratings 44 amps and above pilot relays are also provided to limit inrush currents below 0.60 amps.
- Page 42 Matrix Series D Users Manual Filter Description -continued MTE BY-PASS option 010 , 011 and 013 Warning!!! Equipment damage may result from activation of the bypass contactor during motor operation. Ensure the motor is at rest before switching the bypass control contactor! Purpose: Provide compatible hardware to integrate a system motor bypass when used in conjunction with a drive which supports the bypass function as required for HVAC and control applications.
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Page 43: Contactor Coil Switching Currents
Matrix Series D Users Manual Filter Description -continued Contactor coil switching currents Table 11 Options 002, 010 &011 The following table indicates the 120 VAC 50 Hz current required to switch and hold the various size contactors used in Matrix Filter® capacitor switching and bypass options. This data is provided to select the proper switch rating to remotely control the contactor. -
Page 44: Startup
Matrix Series D Users Manual Filter Description -continued STARTUP 3. Check that moisture has not condensed Safety Precautions on the filter components. If moisture is present, do not proceed with startup Before startup, observe the following until the moisture has been removed. warnings and instructions: 4. -
Page 45: Troubleshooting
Matrix Series D Users Manual STARTUP - CONTINUED TROUBLESHOOTING WARNING WARNING High voltage is used in the operation of this When properly installed, this equipment filter. Use Extreme caution to avoid contact has been designed to provide maximum with high voltage when operating, installing safety for operating personnel. - Page 46 Matrix Series D Users Manual STARTUP - CONTINUED Line voltage is not present at the filter output terminals. PROBLEM: Possible cause: Power to the filter is turned off. Solution: Turn power on. Possible cause: One or more external line fuses are blown. Solution: Verify the continuity of line fuses in all phases.
- Page 47 Matrix Series D Users Manual STARTUP - CONTINUED PROBLEM: Filter output voltage is not within specification Possible cause: Filter input voltage is not within specification. Check the AC input line voltage and verify that it is within tolerance. Refer Solution: to the filter service conditions and performance specifications for tolerances.
- Page 48 Matrix Series D Users Manual STARTUP - CONTINUED Matrix Filter Series D 380-415 50Hz User Manual INSTR-025 Responsibility: Engineering Approved By: Karl Hink ISO Section: 7.2.3 Revision Date Revision History 8/1106 New document written by Wayne Walcott Revised by Wayne Walcott – correct page 11 and 18 to show two # 273 9/12/06 CAPPANELS instead of one;...
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