Advertisement
Thank you for purchasing your new Heat Demon Product!
This Under Grip Heat Demon Kit is designed to fit most models of motorcycles which have inserts inside the handlebar.
The heaters are installed under the clutch grip and inside the throttle grips and the 4 level Controller is mounted on the
handlebar.
!!Warning!! A Service Manual is required to install this kit. The rider's safety depends upon the correct
installation of this kit. If the procedure is not within your capabilities or you do not have the correct tools, have
your dealer perform the installation. Improper installation of this kit could result in death or serious injury.
WARRANTY AND DAMAGE: This product has a 1 (one) year Limited Warranty. The warranty does not cover misuse of
this product or operation outside of the design specifications. Symtec, Inc. WILL NOT be responsible for damages made to
products that are not installed properly. Symtec, Inc. products have recommended installation instructions that are written
to provide proper guidelines for product installations. Warranties WILL NOT be honored on broken items or damaged
electronics due to shorting or pinched wires.
Components: The Under Grip Heat Demon Kit includes the adhesive backed heaters, the 4 level temperature
Controller, the backside clamp*, spacers**, cap screws and washers, the electrical wires and connectors, rubber
grommet, plastic tubing, adhesive, a plastic snake and Template to assist the installation.
* The Backside Clamp: This clamp is used to attach the controller to the handlebar if it is not possible to fasten the
controller to the brake reservoir, clutch reservoir or clutch bracket. Add the washers to the cap screws to attach the
controller to the backside clamp but do not over tighten.
**Spacers: These spacers are used to mount the controller on a 7/8" diameter handlebar. One spacer should be
inserted in the bottom of the controller and the other in the backside clamp.
Tools: A 3/8" Drill Motor, 5 sharp drills from 3/32" to 3/8" or a step drill, a hammer and center punch, a round file, a
pliers and wire cutter, a small straight blade screw driver, Allen wrenches, safety glasses and a felt tip marker.
Installation:
A. Open or remove the seat according to the service-manual instructions.
!!! Warning
To protect against shock and accidental start-up of the vehicle, disconnect the battery cables, negative cable
first, before proceeding. Inadequate safety precautions could result in death or serious injury.
Always disconnect the negative battery cable first. If the positive battery cable should contact ground with
the negative cable installed, the resulting sparks may cause a battery explosion which could result in death
or serious injury.
B. Disconnect the battery, negative cable first, according to the service-manual instructions.
Installation of Heaters and Controller
The 4 level Controller can be mounted on the left or right side of the handlebar so choose the side and
location that will provide the easiest installation and most convenient operation. The width between the
holes will allow the Controller to be mounted directly to the clutch bracket or brake reservoir on many
Yamaha, Honda, Kawasaki, Suzuki or Triumph motorcycles. On other motorcycles the back side clamp and
cap screws are provided to mount the Controller to the handlebar.
This instruction will describe the installation of the Controller on the throttle or right side; however the same basic
steps would be followed for the installation on the clutch or left side.
This Kit has components for mounting the heaters and Controller two ways:
Version A: For Motorcycles With Standard Handlebars that are hollow except for the ends of the bar.
211075_211076
UNDER GRIP HEAT DEMONS
INSTALLATION INSTRUCTIONS
!!! Warning
211075_211076_1
Rev 07/03/12
1
Advertisement
Table of Contents
Related Manuals for Heat Demon 211075
Summary of Contents for Heat Demon 211075
- Page 1 Thank you for purchasing your new Heat Demon Product! This Under Grip Heat Demon Kit is designed to fit most models of motorcycles which have inserts inside the handlebar. The heaters are installed under the clutch grip and inside the throttle grips and the 4 level Controller is mounted on the handlebar.
- Page 2 Version B: For Motorcycles with Clip On handlebars or where the wires will not fit inside the bar. Version A: Installation The new 4 level Controller will replace the perch clamp that secures the brake reservoir to the handlebar, like shown in the picture on the front of this package.
- Page 3 10. The Throttle side heater is installed on top of the throttle sleeve under the rubber cover. Remove the rubber cover that is installed over the throttle sleeve so the Throttle side heater can be applied. Applying heat from a heat gun can soften the rubber making it easier to roll off.
- Page 4 18. Connect the power wires to the Accessory circuit. Check the service manual or call your dealer for the correct accessory wire connection. The Heat Demon heaters draw 3 amps so a check should be made to assure the circuit is not overloaded. Connect the Red wire to an accessory wire near the battery or behind the head light with the red splice connector from the Kit.
- Page 5 Another hole needs to be drilled in the handlebar to route the Controller wires as shown above. At the point marked in step 4, center punch and drill a 1/4” hole and deburr. Remove the existing grip from the Clutch side. Removing the grip may require blowing compressed air in the end between the grip and the bar, injecting brake cleaner fluid, or cutting it off.
- Page 6 15. Use the plastic connectors in the Kit to make the wire connections. The small ones with 2 holes and a yellow cap are used for those shown on Fig 4 with a 2 in the circle and the ones with 3 holes and a red cap are used for those connections with a 3 in the circle.
Need help?
Do you have a question about the 211075 and is the answer not in the manual?
Questions and answers