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Ramsond CT Series Instruction Manual

Digital inverter multifunction welder/cutter
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R
amsond
Instruction Manual for CT 416 and 518 D & DX Series
© Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.
®
R
AMSOND
INSTRUCTION
MANUAL
Digital Inverter Multifunction
Welder/Cutter
3-in-1 CT Series
MODELS: CT416 and CT 518
D and DX Series
Serial No. _______________
BEFORE STARTING THE EQUIPMENT, READ THE CONTENTS OF THIS MANUAL, WHICH
MUST BE STORED IN A PLACE FAMILIAR TO ALL USERS FOR THE ENTIRE OPERATIVE
LIFE-SPAN OF THE MACHINE.
WELDING/PLASMA CUTTING OPERATIONS.
IMPORTANT
THIS EQUIPMENT MUST BE USED SOLELY FOR
®

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  • Page 1 MUST BE STORED IN A PLACE FAMILIAR TO ALL USERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE MACHINE. THIS EQUIPMENT MUST BE USED SOLELY FOR WELDING/PLASMA CUTTING OPERATIONS. © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.

  • Page 2: Table Of Contents

    Plasma Cut Function Operation 12-13 Basic Principles and Terminology of Plasma Cutting Plasma Torch TIG Torch Operating Environment Troubleshooting Limited Warranty - i - © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.

  • Page 3: Warnings And Cautions

    FAILURE TO ADHERE WITH SAFETY WARNINGS, INSTRUCTIONS RECOMMENDATIONS CONTAINED HEREIN RESULT IN THE RISK OF FIRE, PROPERTY, DAMAGE, SERIOUS INJURY, ELECTROCUTION AND DEATH. Page 1 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.
  • Page 4 Do not weld/cut in the vicinity of containers under pressure, or in the presence of explosive dust, gases or fumes. All cylinders and pressure regulators used in welding operations should be handled with care. Page 2 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.

  • Page 5: Misuse Limited Warranty Void

    LIMITED WARRANTY VOID IMPORTANT Your CT series unit is equipped with three different functions. Please take note of the following operational guidelines. Failure to adhere to the following operations guidelines will causes severe damage to you machine and will render the Limited Warranty void.

  • Page 6: Introduction To Ramsond Ct Series

    Ramsond CT series units can be widely used in welding and cutting carbon steel, stainless steel, alloy steel, copper and other nonferrous metals. They are portable, efficient, energy-saving and stable. Page 4 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.

  • Page 7: Diagram #1

    IMPORTANT WARRANTY INFORMATION IMPROPER WIRING OF THE UNIT WILL LEAD TO SUBSTANTIAL DAMAGE TO THE UNIT AND WILL RENDER THE WARRANTY VOID. Page 5 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.

  • Page 8: Connection Diagram (Plasma) - Diagram #3

    WELDING SURFACE IS NOT PROPERLY GROUNDED, YOU WILL NOT GET ADEQUATE ARC. DEBRIS, RUST AND OTHER PARTICLES MUST BE REMOVED TO ENSURE PROPER GROUNDING OF THE WORK SURFACE. Page 6 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.
  • Page 9 CUTTING SURFACE IS NOT PROPERLY GROUNDED, YOU WILL NOT GET ADEQUATE ARC. DEBRIS, RUST AND OTHER PARTICLES MUST BE REMOVED TO ENSURE PROPER GROUNDING OF THE CUTTING SURFACE. Page 7 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.

  • Page 10: Front Panel Diagram - Diagram #4

    This is normal. In case of discrepancy, rely on the digital display. 5. Fluctuations of digital display during operation are considered normal. Page 8 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.

  • Page 11: Rear Air Connection Diagram - Diagram #5

    In the event of water accumulation in the glass cup, pull the nozzle on the bottom to drain the water. The argon flow meter will connect to the argon tank. Page 9 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.

  • Page 12: Tig Function Operation

    HF arc between the electrode and the work piece. This arc will disappear soon after it appears, then you can begin TIG welding. Page 10 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.

  • Page 13: Mma Function Operation

    4. Set a desired welding current according to the thickness of the work piece, the rod, and the technical requirements. 5. Begin to weld Page 11 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.

  • Page 14: Plasma Cut Function Operation

    After the arc-starting, keep the nozzle and work piece about 1mm from each other, which is good for protecting the nozzle and consumables. Page 12 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.
  • Page 15 BEFORE TURNING YOUR UNIT ON OR OFF MAKE SURE THE AMP REGULATION IS SET TO THE MINIMUM SETTING. FAILURE TO DO SO MAY LEAD TO DAMAGE TO THE UNIT. Page 13 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.

  • Page 16: Basic Principles And Terminology Of Plasma Cutting

    ® amsond Instruction Manual for CT 416 and 518 D & DX Series BASIC PRINCIPLES AND TERMINOLOGY OF PLASMA CUTTING Page 14 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.

  • Page 17: Plasma Torch

    Before replacing the consumables of the torch make sure the machine is turned off and disconnected from the power source. CONSUMABLES ARE AVAILABLE FOR PURCHASE AT www.RAMSOND.com. Page 15 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.

  • Page 18: Tig Torch

    Before replacing the consumables of the torch make sure the machine is turned off and disconnected from the power source. CONSUMABLES ARE AVAILABLE FOR PURCHASE AT www.RAMSOND.com. Page 16 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.

  • Page 19: Operating Environment

    Keep machine dry and avoid entry of water into machine. Do not use this machine in environment where air is polluted with high concentration of dust or corrosive gas. Page 17 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.

  • Page 20: Troubleshooting

    1. Duty Cycle reached - Wait a few moments until the O.C. (OVER CURRENT) Light is Lit machine cools down. 2. Internal component problem. See professional assistance Page 18 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.

  • Page 21: Limited Warranty

    We may carry this product in colors other than the colors displayed herein. As such, we will ship according to color availability. Page 19 © Copyright RAMSOND Corporation 2007 – All rights protected. Unauthorized reproduction, in part or whole prohibited.

This manual is also suitable for:

Ct416d seriesCt416dx seriesCt518d seriesCt518dx series

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