Related Manuals for INTORQ 14.800 Series
Summary of Contents for INTORQ 14.800 Series
- Page 1 Operating Instructions Electromagnetic clutch-brake combinations 14.800/14.810 setting the standard www.intorq.de...
- Page 2 © 2007 INTORQ GmbH & Co KG, Wülmser Weg 5, D-31855 Aerzen No part of this documentation may be reproduced or made accessible to third parties without written consent by INTORQ GmbH & Co All information given in this documentation has been selected carefully and complies with the hardware and software described.
- Page 3 j | BA 14.0176-EN | 05/2007 Product key 14.80. . . Type 14.800 without motor 14.810 with motor Frame size 06; 08; 10; 12; 16 Output-end version free output shaft, without foot, without flange free output shaft, with foot, without flange free output shaft, without foot, with flange free output shaft, with foot, with flange...
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Page 4: Table Of Contents
j | BA 14.0176-EN | 05/2007 Contents Preface and general information ........How to use these Operating Instructions . -
Page 5: Preface And General Information
After receipt of the delivery, check immediately whether it corresponds to the accompanying papers. INTORQ does not grant any warranty for deficiencies claimed subsequently. Claim – visible transport damage immediately to the forwarder. -
Page 6: Drive Systems
– operating faults – disregarding these Operating Instructions Warranty Terms of warranty: see terms of sale and delivery of INTORQ GmbH & Co. KG. Warranty claims must be made to INTORQ immediately after detecting defects or faults. The warranty is void in all cases where liability claims cannot be made. -
Page 7: Safety Instructions
Do not operate the clutch-brake combination unless it is in perfect condition. Retrofitting, modifications and changes of the clutch-brake combination are generally forbidden. In any case, INTORQ GmbH & Co. KG must be contacted beforehand. The friction lining and the friction surfaces must by no means have contact to oil or grease since even small amounts reduce the brake torque considerably. -
Page 8: Personnel Responsible For Safety
j | BA 14.0176-EN | 05/2007 Safety instructions Personnel responsible for safety Operator An operator is any natural or legal person who uses the spring-applied brake or on whose behalf the spring-applied brake is used. The operator or his safety personnel must ensure –... -
Page 9: Definition Of Notes Used
j | BA 14.0176-EN | 05/2007 Safety instructions Definition of notes used Pictograph and signal word Meaning Danger of personal injury through dangerous electrical voltage Danger! Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken. Danger of personal injury through a general source of danger ... -
Page 10: Technical Data
j | BA 14.0176-EN | 05/2007 Technical data Technical data Product description K14.0255 Fig. 1 Design of a clutch-brake combination Brake stator Rotor Output Armature plate Clutch stator Drive 3.1.1 General information The 14.800/810 clutch-brake units are electromagnetic encased units with asbestos-free friction lining. - Page 11 j | BA 14.0176-EN | 05/2007 Technical data 3.1.2 Shaft loads The radial forces specified in the table relate to the centre of the shaft ends. ”F ” is the r max. max. permissible radial force in relation to the shaft strength. Force ”F ”...
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Page 12: Operating Times
j | BA 14.0176-EN | 05/2007 Technical data Operating times 0.1 M 0.1 M K14.0394 Fig. 3 Clutch / brake operating times Rated torque Reaction delay during engagement Clutch excitation Torque rise time Brake excitation Engagement time Disengagement time: ≈... -
Page 13: Rated Data
j | BA 14.0176-EN | 05/2007 Technical data Disengagement time The disengagement time can be shortened by special equipment for fast-response excitation or overexcitation. Rated data Type 14.800/810 Moments of inertia Jx10 max. [kgm Armature plate Size 14.105 Clutch Brake [rpm] [kwh] Rotor... -
Page 14: Operating Frequency / Friction Work
| BA 14.0176-EN | 05/2007 Technical data Operating frequency / friction work KL KBK-XXX.tiff Fig. 4 Friction work as a function of the operating frequency for INTORQ 14.800/14.810 − S −S hü hü 1 − e perm ... -
Page 15: Mechanical Installation
j | BA 14.0176-EN | 05/2007 Mechanical installation Mechanical installation Danger! The clutch-brake combination must only be installed when no voltage is applied! Stop! In any mounting position, ensure that no liquid or foreign particles ingress into the housings! Mounting 4.1.1 Preparation... -
Page 16: Disassembly
j | BA 14.0176-EN | 05/2007 Mechanical installation Disassembly Fig. 6 Version; 14.800. .13.2(7) 14.810. .11.4(9) 1. Interrupt the power supply. 2. Loosen Allen screws (0.25), remove terminal box (0.09). 3. Loosen pigtails, remove terminal strip. 4. Loosen hexagon socket head cap screws (0.41) with spring washer (0.42) and remove motor (0.40) from CBC. - Page 17 j | BA 14.0176-EN | 05/2007 Mechanical installation 4.2.1 Disassembly of complete drive cover Version 1.00 1.02 1.01 1.05 1.06 1.03 1.08 1.04 1.07 1.09 K14.0518 Fig. 7 Drive cover 1.00 1.01 Stator 1.06 Spring washer 1.02 Rotor 1.07 Shim 1.03 Cover 1.08...
- Page 18 j | BA 14.0176-EN | 05/2007 Mechanical installation Version 2.00 2.02 2.01 2.09 2.10 2.03 2.06 2.11 2.12 2.04 2.05 2.13 2.14 2.07 2.08 K14.0517 Fig. 8 Drive cover 2.00 2.01 Stator 2.08 Deep-groove ball bearing 2.02 Rotor 2.09 Allen screw 2.03 Cover 2.10...
- Page 19 j | BA 14.0176-EN | 05/2007 Mechanical installation Version 3.00 3.02 3.01 3.08 3.09 3.03 3.05 3.04 3.06 3.07 K14.0516 Fig. 9 Drive cover 3.00 3.01 Stator 3.06 Shim 3.02 Rotor 3.07 Circlip 3.03 Flange 3.08 Allen screw 3.04 Deep-groove ball bearing 3.09 Spring washer 3.05...
- Page 20 j | BA 14.0176-EN | 05/2007 Mechanical installation Version 4.00 4.10 4.03 4.13 4.14 4.08 4.04 4.05 4.01 4.02 4.17 4.09 4.11 4.06 4.12 4.07 4.09 4.20 4.15 4.16 K14.0514 Fig. 10 Drive cover 4.00 4.01 Stator 4.10 Circlip 4.02 Armature plate 4.11 Circlip...
- Page 21 j | BA 14.0176-EN | 05/2007 Mechanical installation Version 5.00 l max. K14.0403 Fig. 11 Drive cover 5.00 5.01 Stator 5.12 5.02 Armature plate 5.13 Allen screw 5.03 Cover 5.14 Washer 5.04 Setting ring 5.15 Allen screw 5.05 Flange 5.16 Spring washer 5.06 Shaft...
- Page 22 j | BA 14.0176-EN | 05/2007 Mechanical installation 4.2.2 Assembly of complete output cover, version 5.00 1. Use washers (5.17) to compensate for axial play. 2. Screw down Allen screws (5.13) so that the compression springs (5.08) are only slightly prestressed. 3.
- Page 23 j | BA 14.0176-EN | 05/2007 Mechanical installation Version 6.00 6.10 6.03 6.12 6.13 6.08 6.04 6.05 6.01 6.02 6.07 6.11 6.06 6.11 6.09 6.20 6.15 6.14 K14.0515 Fig. 12 Drive cover 6.00 6.01 Stator 6.09 Circlip 6.02 Armature plate 6.10 Shim 6.03...
- Page 24 j | BA 14.0176-EN | 05/2007 Mechanical installation Version 7.00 l max. K14.0404 Fig. 13 Drive cover 7.00 7.01 Stator 7.11 Circlip 7.02 Armature plate 7.12 Allen screw 7.03 Cover 7.13 Washer 7.04 Setting ring 7.14 Allen screw 7.05 Flange 7.15 Spring washer 7.06...
- Page 25 j | BA 14.0176-EN | 05/2007 Mechanical installation 4.2.3 Assembly of complete output cover, version 7.00 1. Press deep-groove ball bearing (7.07) into cover (7.03) and fix with circlip (7.09) and shim (7.10). 2. Mount circlip (7.11) onto hollow shaft (7.06), press hollow shaft (7.06) into cover (7.03), mount circlip (7.11) and shims (7.21).
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Page 26: Mounting
j | BA 14.0176-EN | 05/2007 Mechanical installation Mounting 4.3.1 Complete CBC K14.0465 1. Press complete drive cover (1.00 / 2.00 / 3.00) into housing (0.03) leading the pigtails through the bore provided into the terminal box. 2. Press complete output cover (4.00 / 5.00 / 6.00 / 7.00) into housing (0.03) leading the pigtails through the bore provided into the terminal box. - Page 27 j | BA 14.0176-EN | 05/2007 Mechanical installation 11. Screw seal (0.10) and terminal box (0.09) onto housing (0.03) using Allen screws (0.25) and washers (0.26). 12. For flange mounting at the drive end: Screw down flange (0.05) using spring washer (0.20) and Allen screws (0.19).
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Page 28: Electrical Installation
j | BA 14.0176-EN | 05/2007 Electrical installation Electrical installation The CBCs are supplied with direct current, the coil voltage is indicated on the nameplate. Danger! Perform electrical connection only when no voltage is applied. The performance of both clutch and brake coils must be taken into account when dimensioning a transformer rectifier. - Page 29 Spark suppressor INTORQ 14.198.00.0 When switching on the DC side, the INTORQ spark suppressor protects coil and contact from excessive inductive voltages. If there is no protective circuit, the inductive voltage can be higher than the values specified in VDE 0580. This can lead to coil failures.
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Page 30: Maintenance/Repair
j | BA 14.0176-EN | 05/2007 Maintenance/repair Maintenance/repair Inspection intervals Note! Checking and readjusting the air gap at regular intervals ensures correct operation (see chapter 6.2.1). In applications with high friction work, the air gap should be checked and readjusted at shorter time intervals. Maintenance ... - Page 31 j | BA 14.0176-EN | 05/2007 Maintenance/repair 6.2.1 Air gap readjustment Air gap compensation can be carried out quickly and without disassembling the clutch-brake combination thanks to patented wear adjustment. KL KBK-Nachstellung.iso Fig. 17 CBC air gap setting 1. Unscrew screws from the terminal box cover (A). 2.
- Page 32 The maximum readjustment range is reached when the mark at the setting ring has reached the end of the housing slot. Please indicate the nameplate data, type designation, voltage, and bore hole diameter in your order. Example INTORQ 14.800 Nameplate data Type...
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Page 33: Spare-Parts List
j | BA 14.0176-EN | 05/2007 Maintenance/repair... - Page 34 j | BA 14.0176-EN | 05/2007 Maintenance/repair Spare-parts list 6.3.1 CBC output-end versions 4.00 and 5.00...
- Page 35 j | BA 14.0176-EN | 05/2007 Maintenance/repair CBC - complete housing 0.03 Housing 0.11 Terminal strip 0.18 Washer 0.04 Foot 0.12 Allen screw 0.21 Allen screw 0.06 Output flange 0.13 Cable tie 0.22 Washer 0.07 Cap 0.14 Screwed connection 0.23 Nameplate 0.08 Clamping plate 0.15 Hexagon socket head cap 0.25 Allen screw...
- Page 36 j | BA 14.0176-EN | 05/2007 Maintenance/repair 6.3.2 CBC output-end versions 6.00 and 7.00...
- Page 37 j | BA 14.0176-EN | 05/2007 Maintenance/repair CBC - complete housing 0.03 Housing 0.11 Terminal strip 0.18 Washer 0.04 Foot 0.12 Allen screw 0.21 Allen screw 0.06 Output flange 0.13 Cable tie 0.22 Washer 0.07 Cap 0.14 Screwed connection 0.23 Nameplate 0.08 Clamping plate 0.15 Hexagon socket head cap 0.25 Allen screw...
- Page 38 j | BA 14.0176-EN | 05/2007 Maintenance/repair 6.3.3 CBC drive-end versions 1.00, 2.00 and 3.00...
- Page 39 j | BA 14.0176-EN | 05/2007 Maintenance/repair CBC - complete housing 0.03 Housing 0.13 Cable tie 0.25 Allen screw 0.04 Foot 0.14 Screwed connection 0.27 Insulation sleeving 0.05 Drive flange 0.15 Hexagon socket head cap 0.29 Wire end ferrule screw 0.07 Cap 0.16 Hexagon socket head cap 0.40 Motor...
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