Related Manuals for ITW SIMCO ION MCM 30
Summary of Contents for ITW SIMCO ION MCM 30
- Page 1 MCM 30 Electrostatic Charging Generator INSTALLATION AND OPERATING INSTRUCTIONS MCM 30 Electrostatic Charging Generator 5201088 Rev. C...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1. Notes and Cautions ................1 2. Introduction..................2 3. Specifications ................... 4 4. Installation ..................5 5. Operation ..................9 6. Maintenance ...................11 7. Troubleshooting ................12 8. Accessories and Parts ................13 9. Warranty ..................13 MCM 30 Electrostatic Charging Generator 5201088 Rev. -
Page 3: Notes And Cautions
1. NOTES AND CAUTIONS NOTE – Statements identified with a NOTE indicate precautions necessary to avoid potential equipment failure. CAUTION! - Statements identified with a CAUTION indicate potential safety hazards. NOTE - This equipment must be correctly installed and maintained. Adhere to the following cautions for safe installation and operation: Read the complete Operation / Maintenance Manual before operating. -
Page 4: Introduction
2. INTRODUCTION The MCM 30 is an adjustable output, DC electrostatic charging generator designed for use with a variety of Simco-Ion charging bars and charging applicators. Using the principles of static charge attraction, the units’ high voltage, fixed polarity output provides a method to temporarily pin or bond a variety of materials together. - Page 5 MCM 30 Face View MCM 30 End View MCM 30 Electrostatic Charging Generator 5201088 Rev. C...
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Page 6: Specifications
3. SPECIFICATIONS Input power 24 VDC, 3 A, 75 W (max.) Output Voltage range 3 to 30 kVDC (negative / positive, depending on unit) Output Current range 0.1 mA to 1 mA (single output) Output Connector SLCC CC-25 (mating plug: Simco-Ion P.N. 4100286) Charge Applicator Available from Simco-Ion Operating Temperature... -
Page 7: Installation
4. INSTALLATION Unpacking Carefully remove the equipment from the carton and inspect the contents. NOTE - If any damage has occurred during shipment, notify the local carrier at once. A report should also be forwarded to Simco-Ion, 2257 North Penn Road, Hatfield, PA 19440. - Page 8 Interface Terminal Block power connections Interface Terminal Block power connections Position Position Function REMOTE REMOTE ENABLE COMM COMM Function REMOTE REMOTE ENABLE COMM COMM (NC) (COM) (NO) (aux) (NC) (COM) (NO) (aux) (0-5V) ENABLE (on/off) (aux) (0-5V) ENABLE (on/off) (aux) 24VDC 24VDC Adapter...
- Page 9 Position 6 REMOTE PRG, apply 0 TO +5 VDC to program HV Output in Voltage Mode between 3 kVDC and 30 kVDC. The range of voltage to apply may be increased to 0 TO +24 VDC by adding an 62 kΩ (kilohm) ¼ W (watt) resistor in series with the connection to position 6. Position 7 REMOTE PRG ENABLE, ground this pin to Pin 11 to program HV Output level using REMOTE PRG input (Pin 6).
- Page 10 NOTE - Fault Relay K1 is of the electro-mechanical type having a DC coil which pulls down an armature which switches the contacts. Contact rating on the relay is 24 VDC, 2 amps. See the following schematic diagram. Position 4 Position 4 Common (COM) Common (COM)
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Page 11: Operation
5. OPERATION ON / OFF SWITCH - Switch turns the MCM 30 charging generator on or off. Note that position #8 on the Interface Terminal Block must be grounded (i.e. connected to position #11) to energize the unit using the on/off switch on the face of the unit. SETTINGS KNOB - Knob controls the output of the High Voltage supply. - Page 12 Changing the MODE To change the Mode rotate the knob fully counter clockwise, (CCW) and observe the Mode LEDs, (if you need to change the Mode again rotate the Settings knob clockwise, (CW) at least 45° then fully CCW again.) Once the operating mode is set, (Voltage or Current Mode), then rotate the Settings knob clockwise to set the desired output level on the LED “bar graph”...
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Page 13: Maintenance
STATUS – Yellow LED indicates when the MCM 30 is in setup mode or indicates when the MODE / SETUP button is pressed. HV OUTPUT – Green LED that illuminates when there is high voltage present on the HV connector. POWER –... -
Page 14: Troubleshooting
7. TROUBLESHOOTING This information provides a quick troubleshooting reference for the MCM 30 charging generator. Should any of these possible solutions not solve the problem, please contact Simco-Ion Customer Service. PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION MCM 30 FAILS TO OPERATE AC ADAPTER NOT CHECK ALL ELECTRICAL CONNECTED... -
Page 15: Accessories And Parts
8. ACCESSORIES AND PARTS Item Part Number Part Number (Negative) (Positive) MCM 30 Unit No AC adapter ....... 4015426 4015427 MCM 30 Unit ..........4015435 4015438 North America / Japan MCM 30 Unit ..........4015436 4015439 Continental Europe MCM 30 Unit ..........4015437 4015440 United Kingdom Item... - Page 16 Simco-Ion 2257 North Penn Road Hatfield, PA 19440 (215) 822-6401 (800) 203-3419 www.Simco-Ion.com customerservice@Simco-Ion.com © 2011 Simco-Ion. Printed in the U.S.A. MCM 30 Electrostatic Charging Generator 5201088 Rev. C...
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