Table of Contents
Troubleshooting
Related Manuals for Equalizer International SWi12/14TM
Summary of Contents for Equalizer International SWi12/14TM
- Page 1 O P E R AT O R I N S T R U C T I O N M A N U A L SWi12/14TM SWi20/25TE SWi20/25TI F L A N G E S P R E A D I N G...
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Page 2: Table Of Contents
KIT CONTENTS DIMENSIONS SWi20/25TE TOOL CAPABILITIES TOOL FUNCTION KIT CONTENTS DIMENSIONS TROUBLESHOOTING SWi GENERAL TROUBLESHOOTING SWi12/14TM TROUBLESHOOTING SWi20/25TI TROUBLESHOOTING SWi20/25TE TROUBLESHOOTING REGULATORY INFORMATION REGISTERED HEAD OFFICE APPLICABLE PATENT NUMBERS PARTS LISTS & SERVICE KITS 29/08/14 FLANGE SPREADING WEDGES SWi12/14TM; SWi20/25TE; SWi20/25TI... -
Page 3: Introduction
This manual contains information for the following tools: Equalizer cannot be held responsible for injury or damage resulting from unsafe product use, lack of maintenance SWi12/14TM Mechanical Flange Spreading Wedge or incorrect product and/or system operation. If in doubt SWi20/25TI Integral Hydraulic Flange Spreading... -
Page 4: Definition Of Terms
Bends and kinks can cause severe back-up pressure and cause hose failure. Protect hoses from dropped objects; a sharp impact may cause internal damage to hose wire strands. Protect hoses from crush FLANGE SPREADING WEDGES SWi12/14TM; SWi20/25TE; SWi20/25TI... -
Page 5: General Guidance
The wedges can then be retracted fully and inserted can be iteratively opened further until the required spread Place the tool into the access gap, with the full width of is reached. the selected step fully inserted up to the heel. FLANGE SPREADING WEDGES SWi12/14TM; SWi20/25TE; SWi20/25TI... -
Page 6: Flange Work
Ensure that care is taken to prevent objects being dropped. Dropped objects pose a risk of personal injury or equipment damage. FLANGE SPREADING WEDGES SWi12/14TM; SWi20/25TE; SWi20/25TI... -
Page 7: Handle
Unclip the spiral ring and remove the anchor point and handle. Special caution should be exercised the handle immediately following the task. HANDLE SPIRAL RING ANCHOR POINT FLANGE SPREADING WEDGES SWi12/14TM; SWi20/25TE; SWi20/25TI... - Page 8 O P E R ATO R I N S TRU C TION MAN UAL IM _ S W i _ R EV 07 _ A 4_E ng li sh FLANGE SPREADING WEDGES SWi12/14TM; SWi20/25TE; SWi20/25TI...
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Page 9: Step Dimensions & Spreading Distances
STEP DI ME NSIO NS & SPR EA DING LARGE SAFETY BLOCK DISTA NCES SMALL SAFETY BLOCK JAW DIMENSIONS (WITHOUT STEPPED BLOCKS ATTACHED) TOOL CLOSED TOOL OPEN JAW DIMENSIONS (WITH STEPPED BLOCKS ATTACHED) TOOL CLOSED TOOL OPEN FLANGE SPREADING WEDGES SWi12/14TM; SWi20/25TE; SWi20/25TI... -
Page 10: Tool Maintenance
Ensure that tools are stored in their designated Inspect, service and lubricate the tool immediately after packing cases. the cleaning process. FLANGE SPREADING WEDGES SWi12/14TM; SWi20/25TE; SWi20/25TI... -
Page 11: Operating Conditions
Using SWi12/14TM Sub-Sea not function correctly and may jam in place if used in this The SWi20/25TM is actuated mechanically and can be used sub-sea providing the following actions are taken: The tool is actuated via the torque-wrench by a diver. -
Page 12: Swi12/14Tm
For example, to set the Torque Wrench to 46Nm: turn the 40Nm on base scale; now turn slightly further until the 6 SWi12/14TM T OOL C AP AB I LI T IES Setting an imperial torque (in ft.lb) is done in exactly the SPREADING FORCE same way. - Page 13 To clean the Torque Wrench, wipe gently with a damp Product Code: SWi1214TMSTDSPB cloth. Avoid using any detergent or solvent as this may 1 x SWi12/14TM Mechanical Flange Spreader Wedgehead of the mechanism. 1 x Mechanical Cylinder 1 x Torque Wrench with 22mm Socket...
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Page 14: Swi20/25Ti
The handle does not need to be pumped to retract the spread 48.5mm – 103.5mm (1.9” - 4.1”). tool. When using multiple tools, exercise caution while retracting to keep the spreading force balanced as the gap is closed. FLANGE SPREADING WEDGES SWi12/14TM; SWi20/25TE; SWi20/25TI... - Page 15 (2.4”) Very slowly move the selector from advance (+) to retract (-), and wait for the tool to fully retract (lower photo). Replace the Oil Fill Screw. 6.0mm (0.24”) Repeat this procedure 3 times. FLANGE SPREADING WEDGES SWi12/14TM; SWi20/25TE; SWi20/25TI...
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Page 16: Swi20/25Te
Connect the hand pump to the tool with the hydraulic hose. Close the release valve on the pump, and prime the pump until the hydraulic cylinder is fully extended and a small pressure is achieved. FLANGE SPREADING WEDGES SWi12/14TM; SWi20/25TE; SWi20/25TI... -
Page 17: Kit Contents
1 x Set of Safety Blocks 1 x Pair of Stepped Blocks Gross kit Weight 20.7kg (45.6lb) 1 x Hex Key Tool only weight: 6.4kg (14.1lb) 1 x Lanyard 1 x Instruction Manual 1 x Plastic Carry Case FLANGE SPREADING WEDGES SWi12/14TM; SWi20/25TE; SWi20/25TI... - Page 18 920mm x 500mm x 205mm (36.2” x 19.7” x 8.1”) Gross kit Weight 33.0kg (72.8lb) Tool only weight: 6.4kg (14.1lb) SWi20/25TE DI ME NSI O NS TOOL DIMENSIONS 312mm (12.3”) - CLOSED 270mm (10.6”) 152mm (6.0”) 60mm (2.4”) 6.0mm (0.24”) FLANGE SPREADING WEDGES SWi12/14TM; SWi20/25TE; SWi20/25TI...
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Page 19: Troubleshooting
Bleed any air from the hydraulic reservoir. Inspect the to an approved Equalizer distributor for further tool for oil leaks on the reservoir, possibly indicative instructions. of a perished bladder. Refer to an approved Equalizer FLANGE SPREADING WEDGES SWi12/14TM; SWi20/25TE; SWi20/25TI... -
Page 20: Swi20/25Te Troubleshooting
P O S S I B L E C A U S E : There is air in the hydraulic system. R E C O M M E N D E D A C T I O N : Follow the Airlock Relief instructions. FLANGE SPREADING WEDGES SWi12/14TM; SWi20/25TE; SWi20/25TI... -
Page 21: Regulatory Information
Equalizer House Claymore Drive Aberdeen Scotland AB23 8GD APPLI CABLE PAT ENT N U MB E R S The following list of Patents are applicable to EQUALIZER INTERNATIONAL LTD SWi12/14TM, SWi20/25TI and SWi20/25TE tools: REGISTERED DESIGNS 002224980-0001 002224980-0002 002224980-0003 002224980-0004... -
Page 22: Parts Lists & Service Kits
O P E R ATO R I N S TRU C TION MAN UAL IM _ S W i _ R EV 07 _ A 4_E ng li sh PARTS LISTS & SERVICE KITS FLANGE SPREADING WEDGES SWi12/14TM; SWi20/25TE; SWi20/25TI... - Page 40 E Q U A L I Z E R I N T E R N A T I O N A L L T D . H e a d O f f i c e E q u a l i z e r H o u s e C l a y m o r e D r i v e A b e r d e e n S c o t l a n d...
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