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Related Manuals for Bushranger REVO 10S
Summary of Contents for Bushranger REVO 10S
- Page 1 REVO 10S | REVO 10W | REVO 12S | REVO 12W...
- Page 2 Your Bushranger winch has been designed to give safe and dependable service if operated according to the instructions. Please read and understand this manual before installation and operation of the winch. Careless winch operation can result in serious injury or property damage.
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Page 3: Table Of Contents
Warnings Table of contents It is highly recommended that prior to using this off road vehicle recovery winch, that users undertake off road training including vehicle recovery. Recovering immobilised vehicles is a potentially dangerous exercise and this winch is to be used with great care. -
Page 4: Installation
Keep the remote control clear of the rope at • 2 x M10x50mm Button Head Bolts (for mounting Hawse Fairlead in foot forward all times. mounting – REVO 10S and 12S) • If noise or vibration occurs when operating, stop •... - Page 5 4 x holes in base plate with the 4 x threaded holes of mounting locations and orientations. The “Bushranger” stick on label is supplied in the winch tie bars. Use 4 x M5 bolts to secure the control box to the winch, then loose in your winch kit and should be adhered to the Control Box once a suitable reinstall the plastic control box cover.
- Page 6 Gearbox Rotation Motor Rotation The motor can be rotated to 3 positions in 90° increments to allow for repositioning The gearbox end of the winch can be rotated in 22.5° increments to allow for the of the poles to best suit the installation requirements. These positions are @ 0°, 90° clutch handle to be orientated to best suit the installation requirements.
- Page 7 For wiring of the wireless receiver on REVO 10S and 12S models, a 2m long red power wire with inline fuse exits out of the control box and should be connected to a switched power source.
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Page 8: Winching Principles
Winching Principles Required Pulling Force Your winch must be powerful enough to overcome the resistance caused by an NOTE: Kingsley Enterprises Pty. Ltd. recommend that prior to using this recovery obstacle, such as moving water, mud, snow, sand or on a steep hill, as well as pulling the equipment, users should undertake formal training from an accredited industry body vehicle’s full weight. -
Page 9: Accessories
Winching Procedures Accessories Snatch Block Important Notes Before Operating the Winch A snatch block is an important aid to successful winching and can be used to Clutch Operation increase the pulling power (or mechanical advantage) of a winch, or change the direction of a pull. - Page 10 Clearing the Receiver Memory Ensure that the wireless receiver is turned OFF. Cable-in/Cable-out Operation Turn on the new wireless hand controller in wireless mode by pressing and holding the POWER button ( ) for 3 seconds. Wired Hand Controller Press and hold the “IN” and “OUT” buttons on the new hand controller at the same Connect Winch Hand Controller Cable time.
- Page 11 Preparation before Winching Anchor Point When choosing an anchor point, select a firm point such as a tree, stump or rocks. DO NOT WRAP THE ROPE AROUND THE ANCHOR POINT AND BACK ONTO ITSELF. Always use a tree trunk protector strap to prevent ring barking the tree and damage to the rope.
- Page 12 Precautions whilst winching 5) Begin winching 6) Secure vehicle Keep tension on the rope to ensure it Once the vehicle is secured, wind the Make sure the rope is wound onto the Always keep clear of the winch, rope, winds onto the drum tightly and evenly remaining rope back onto the drum drum tightly and evenly.
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Page 13: Maintenance
Maintenance Wind the red section of rope onto the drum tightly and evenly (under hand tension) to have a minimum of ten (10) wraps of wire rope on the drum. Follow the procedure outlined in the previous sections “Rope Preparation” Wire Rope Replacement (Page 10) and “Winching Procedures”... -
Page 14: Troubleshooting
Troubleshooting Lubrication & Servicing Servicing and repairs should only be carried out by an authorised dealer. Unauthorised repairs or servicing will void warranty. The maintenance scheduled should be followed to ensure reliable operation for the life of the Wire Rope Replacement winch. -
Page 15: Specifications
REVO 10 Specifications Performance Specifications: 1st Layer of Drum Specifications: Load Line Pull 4536kg/10,000lb Line Speed Motor Current (kg/lb) (mpm/fpm) (amps) Motor 12V 3.9kW/5.2hp No load 15/49 Gear Train 4 stage planetary 1816/4000 Gear Ratio 171:1 3.6/11.8 2724/6000 2.9/9.5 Free-spool Rotating ring gear 3632/8000 2.4/7.9... - Page 16 REVO 10 Synthetic Model Parts List & Winch Assembly Winch Assembly – REVO 10 Synthetic Item No: Description Item No: Description Item No: Description Item No: Description Gearbox End Socket Head 3rd Stage Rotating Ring Gear Synthetic Rope 10mm x 28mm Motor End Cover Cap Screw M5*75 Clutch Pin...
- Page 17 Winch Assembly – REVO 10 Synthetic REVO 10 Wire Model Parts List & Winch Assembly Item No: Description Item No: Description Gearbox End Socket Head 3rd Stage Rotating Ring Gear Cap Screw M5*75 Clutch Pin Spring Washer Ø5 Clutch Pin O Ring Small Gearbox End Cover Clutch Pin O Ring Large O Ring Seal...
- Page 18 Winch Assembly – REVO 10 Wire Item No: Description Item No: Description Wire Rope Control Box Electrical Socket Motor Output Shaft Drum Assembly Tie Bar Socket Head Cap Drum Support Motor Side Screw M8*25 Motor Coupling Tie Bar Spring Washer Ø8 10K Motor Cover Tie bar Motor Cover Socket Head...
- Page 19 REVO 12 Specifications Performance Specifications: 1st Layer of Drum Specifications: Load Line Pull 5443kg/12,000lb Line Speed Motor Current (kg/lb) (mpm/fpm) (amps) Motor 12V 4.6kW/6.2hp No load 16/52.4 Gear Train 4 stage planetary 1816/4000 3.2/10.5 Gear Ratio 171:1 2724/6000 2.4/7.9 Free-spool Rotating ring gear 3632/8000 1.9/6.2...
- Page 20 REVO 12 Synthetic Model Parts List & Winch Assembly Winch Assembly – REVO 12 Synthetic Item No: Description Item No: Description Item No: Description Item No: Description Gearbox End Socket Head 3rd Stage Rotating Ring Gear Synthetic Rope 11mm x 24m Motor End Cover Cap Screw M5*75 Clutch Pin...
- Page 21 Winch Assembly – REVO 12 Synthetic REVO 12 Wire Model Parts List & Winch Assembly Item No: Description Item No: Description Gearbox End Socket Head 3rd Stage Rotating Ring Gear Cap Screw M5*75 Clutch Pin Spring Washer Ø5 Clutch Pin O Ring Small Gearbox End Cover Clutch Pin O Ring Large O Ring Seal...
- Page 22 Winch Assembly – REVO 12 Wire Item No: Description Item No: Description Wire Rope Control Box Electrical Socket Motor Output Shaft Drum Assembly Tie Bar Socket Head Cap Drum Support Motor Side Screw M8*25 Motor Coupling Tie Bar Spring Washer Ø8 12K Motor Cover Tie bar Motor Cover Socket Head...
- Page 23 KINGSLEY PRODUCTS - WARRANTY POLICY Australian Consumer Law The Kingsley product comes with guarantees that can’t be excluded under the Australian Customer Law. You’re entitled to a replacement or refund if there’s a major failure and compensation for any other reasonably foreseeable loss or damage.
- Page 25 Free Call |1800 654 767 (Australia only) International |+61 2 8700 0400 Fax |+61 2 8700 0499 Email | sales@kingsleyenterprises.com.au Address | 6A Brooks Road, Ingleburn NSW 2565...