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Summary of Contents for Parker Zander PURGAS TGA1 Series
- Page 1 Microfilter for Technical Gases TGA 104–118, 16–50 bar TGH 104–118, 100–450 bar TGS 214–232, 16–100 bar TGE 308–326, 16–100 bar Operating Instructions Revision 01—2016/ EN 398H271902...
- Page 2 Type Label Attach type label here Heed the data on the type label and keep it readable at all times. Note: The operator is responsible if an acceptance of the overall system as per ATEX should be required. TG-Filter_EN_01—2016...
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Page 3: Table Of Contents
Table of contents General information..................... 4 For your own safety..................... 6 Assembly Drawings .................... 9 Storing filters and filter elements ..............13 Filter installation ....................14 Maintenance intervals and work ..............16 Correcting faults ....................22 ... -
Page 4: General Information
General information Warranty notes In the following cases, the warranty shall be void: If corrosion and malfunctions occur due to aggressive substances in the gas and in the environment. If the filter is not used in accordance with its intended use. ... - Page 5 The staff has been instructed how to handle the used gas and is aware of the involved risks and the general danger prevention measures. The staff have basic experience in handling pneumatic devices. Notes on handling operating instructions These operating instructions must be continuously available at the site where the filter is used.
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Page 6: For Your Own Safety
For your own safety Note: When carrying out any work on the filters comply with all applicable national accident prevention regulations! Intended use A filter of the series described here must be exclusively used for filtering the gas noted on the filter’s type label. The technical data specified on the type plate must be observed and complied with. - Page 7 Hazard areas on the filter Symbol in operating Hazard area instructions Warning against overpressure The entire filter is pressurised during operation. Relieve all pressure before starting any work on the filter. Warning against explosive atmosphere/explosive gas Only filters with the appropriate ATEX code must be used in a potentially explosive environment and for filtering explosive gases.
- Page 8 Notes on transportation and storage The transportation — in particular of larger build type filters — may be carried out by specialist personnel only. Filters damaged during transportation must not be installed. Store filters, filter elements and cartridges in the unopened original packing in a clean, dry place until they are used.
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Page 9: Assembly Drawings
Assembly Drawings TGA 104–118, 16 bar and 25–50 bar Item Description Locking screw Upper housing Filter element O-ring Housing O-ring Threaded rod Filter element Lower housing 16 bar Manual drain HV01-TG 25–50 bar: Manual drain EV05-TG — 16 bar ATEX: —... - Page 10 TGH 104–118, 100—450 bar Item Description Locking screw O-ring Upper housing Threaded rod Filter element O-ring Filter element Housing O-ring Lower housing Double nipple Manual drain EV05-TG Optional Differential pressure gauge HZD80/350RTGG Earthing lugs (for ATEX compliant filters) Total view Exploded view TG-Filter_EN_01—2016...
- Page 11 TGS 214–232, 16 bar Item Description Upper housing Flat seal, housing Filter element Manual drain EV05-TG through EV08-TG Lower housing Optional Differential pressure gauge HZD80/50RTGF with connection pipes Earthing lug and connection bore (only for ATEX- compliant filters) Condensate drain 11LD —...
- Page 12 TGE 308–326, 16–100 bar Item Description Locking screw Upper housing Filter element Housing O-ring Lower housing Lock ring Double nipple Manual drain EV05-TG Optional Differential pressure gauge HZD80/50RTGS with connection pipes Earthing lug (only for ATEX- compliant filters) Condensate drain 11LD —...
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Page 13: Storing Filters And Filter Elements
Storing filters and filter elements The storage space must meet the following conditions when the filter is to be stored for a longer period: The filter must not be stored out of doors. The storage space must be dry. The storage space must be free of dust, or the filter must be packed ... -
Page 14: Filter Installation
Filter installation The filters are supplied in a ready to operate condition and can be installed directly into the pipe system. To prevent transport damage, any ordered options come separately packed. These accessories must be fitted to the filter before commissioning and in accordance with the respective instructions supplied. - Page 15 ► The filter must always be fitted vertically. ► Ensure that there is sufficient space below the filter so it can be easily disassembled (see dimension D in the Technical Data). ► For ATEX-compliant filters: Filters for explosive gases as per ATEX must be earthed. For this —...
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Page 16: Maintenance Intervals And Work
Maintenance intervals and work Hazard due to a sudden release of pressure! Never remove any parts of the filter, or manipulate the same in any way, for as long as the filter is still pressurised! A sudden escape of pressure may cause serious injuries. - Page 17 Maintenance tasks Preparations Make the following preparations before performing maintenance on filters. ► When critical gases are fed: Flush the pipe section in question and the filter with inert gas. ► Verify the absence of an explosive atmosphere (in line with the operator’s Directives);...
- Page 18 Retighten the earthing lugs on ATEX-compliant filters The earthing lugs on ATEX-compliant filters can loosen over the time. The conductivity may then be impaired. ► Tighten the earthing lugs every 6 months. Replacing filter element and housing O-ring Replace the filter element every year, but at the latest with a differential pressure of 0.35 bar (0.6–0.8 bar for a high pressure filter).
- Page 19 ► For ATEX-compliant filters: Ensure conductivity, test and document it. ► Check the housing for tightness. TGS filters Depending on its size, a filter housing can accommodate up to 10 filter elements. The following description applies to a single filter element per housing, but equally to several ones as well.
- Page 20 TGE filters ► Make the same preparations as described in section “Preparations” on page 17. ► Open the lock ring with a hook wrench and take the lower housing out of the cap. ► Turn the filter element so that it is in release position, using the click-lock device, and remove the filter element.
- Page 21 ► Make sure during assembly that the O-rings are properly seated — the grease does not come into contact with O-rings and sealing surfaces. — Both housing parts have marking arrows. ► Connect both housing parts again and hand-tighten them until the marking arrows match.
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Page 22: Correcting Faults
Correcting faults Procedure following a pressure blow Pressure blows can occur, e.g. when valves are opened suddenly. The filter element may still be usable following a pressure blow. But you must first check it for damage. A damaged filter element must be replaced. ►... -
Page 23: Technical Information
Technical information Note: The temperature class as per ATEX depends on the temperature of the infed gas. The TG filters are generally suited for any temperature class because they do not feature a thermal source. Filter types TGA 102–118, 16–50 bar Dimensions (mm) Weight (kg) Capacity... - Page 24 TGS 214–232, 16–100 bar Dimensions (mm) Quantity/ Weight Capacity Connection element Type (G/DN) (kg) TGS 214 DN 50 31,0 1/TC 50_ TGS 216 DN 65 1180 38,0 1/TC 75_ TGS 218 DN 80 1180 42,0 1/TD 60_ TGS 220 DN 80 1320 44,0...
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Page 25: Spare Parts And Options
Temperature Degree of filtration Element Filtration efficiency type (°C) 1–55 Cartridge Molecular mesh filling 1–40 Charcoal filling 1–40 Soda lime filling 1–40 Carulite filling 1–40 Silica gel filling Special Special fillings as per filling for media with a mixture density of 9.56 kg/m , flow rate <... -
Page 26: Declaration Of Conformity
Declaration of Conformity Parker Hannifin Manufacturing Germany GmbH & Co. KG Gas Separation and Filtration Division EMEA Im Teelbruch 118, 45219 Essen, Germany, herewith declare that products TGA 104–TGA 118, 16–50 bar TGH 104–TGH 118, 100–450 bar TGS 214–TGS 232, 16–100 bar TGE 308–TGE 326, 16–100 bar to which this declaration refers, comply with the 2014/34/EU (ATEX) guideline and were subjected to the conformity assessment after having been classified in this group. -
Page 27: Manufacturer´s Declaration
Manufacturer´s Declaration Parker Hannifin Manufacturing Germany GmbH & Co. KG Gas Separation and Filtration Division EMEA Im Teelbruch 118, 45219 Essen, Germany, herewith declare that for products Fluid group 1 TGA 104–TGA 108, 16–50 bar TGH 104–TGH 108, 100 bar TGE 308, 16 bar Fluid group 2 TGA 104–TGA 114, 16 bar... - Page 28 Parker Hannifin Manufacturing Germany GmbH & Co. KG Gas Separation and Filtration Division EMEA Im Teelbruch 118 Telefon: 0049 (0)2054/934-0 D-45219 Essen Fax: 0049 (0)2054/934-164 Internet: www.parker.com/hzd E‐Mail: zander@parker.com A Division of Parker Hannifin Corporation ...
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