Safety Instructions This manual provides information about the installation, operation, and maintenance of the Eveready Energy Vault (“Eveready”). It is targeted at qualified personnel undertaking the Installation of the Battery Energy Storage System (BESS) and associated equipment. It is recommended to read the entire document as well as safety information carefully, prior to installing or operating the system.
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• Do not open the BESS or modify any of the protective devices such as Circuit breakers, Isolators, or electrical cabling. • Do not dispose of BESS in fire as the batteries may explode. • Only use the BESS in its original state without any unauthorised modifications and in proper working order.
• If the moisture penetrates the system (e.g. due to casing damage), please do not operate the system and contact Eveready certified Distributor immediately for further troubleshooting. • If you come into contact with the electrolyte, please wash affected area with water immediately, and consult a doctor immediately.
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Danger of hot surface During operation, internal components of the equipment may release heat. Do not touch the metal casing of the BESS when it is running. Attention Install the BESS out of reach of children. Refer to Error Codes Please refer to the error code within this manual.
When Blackout protection is enabled, the batteries can supply safe and reliable back-up power towards selected back-up loads. The primary unit [AS1-3KS-5.1] can be used independently to provide a storage capacity of 5.1 kWh or combined with a secondary unit [B1-5.1-48] to increase the overall battery storage capacity up to 20.4 kWh.
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1*Primary+3* Secondary Fig. 2.1 AS1-3KS-5.1/AS1-3KS-10.2/ AS1-3KS-15.3/ AS1-3KS-20.4 Note: Please refrain from connecting any un-associated equipment to the Primary unit [AS1-3KS-5.1] including any third-party batteries and/or unauthorized meters. Please ensure any battery capacity expansion is conducted using the secondary unit [B1-5.1-48] only.
2.2 System Diagram The Eveready Energy Vault is designed to function seamlessly with your existing solar PV system(s) and the utility grid as per the schematic below. Fig. 2.2 Eveready Installation Schematic 2.3 Product Model Description AS1 – XKS – XX ①...
2.4 Product Datasheet Datasheet of Primary Unit AS1- AS1-3KS- AS1-3KS- AS1-3KS- Type 3KS-5.1 10.2 15.3 20.4 Battery Parameters Battery Type LiFePO4 (Lithium iron phosphate) Total Energy Capacity [Wh] 5120 10240 15360 20480 Battery Capacity [Ah] Rated Voltage [V] 51.2 Voltage range [V] 42~58.4 Depth Of Discharge [DOD] ≤90%...
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Power factor [cos φ] 0.8 leading ~ 0.8 lagging Max Output Fault Current a.c Max Output Overcurrent Protection a.c. (A) AC Output [Back-up Mode] Max. Continuous Output Power 3000 [VA] Output Voltage [V] Max.Output Current 13.1 [A]@230Vac Output Frequency [Hz] Max.Output Power [VA] 3600 ,10sec General Data...
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AS 62040.1:2019, IEC 62619:2017, IEC 62040.1- Applicable Standards 2017, AS/NZS 4777.2:2015 Datasheet of Secondary Unit Type B1-5.1-48 Electrical Characteristics Total Energy Capacity [Wh] 5120 Usable Capacity [Wh] 4600 Rated Voltage [V] 51.2 Voltage range [V] 42~58.4 Depth of Discharge [DOD] ≤90% Max.Charge Current [A] Max.Discharge Current [A]...
Applicable Standard AS 62040.1:2019, IEC 62619:2017 2.5 Package Contents [Primary unit] The Eveready Primary unit includes the following items within the package. Ensure that you have all the items shown below prior to installation. 6* Gasket 1* Primary Solar Battery...
& 1* RJ45 plug 1* User Manual hexagon bolts 6*Hexagon head wood screw 2.6 Package Contents [Secondary unit] The Eveready Secondary unit includes the following items within the package.. Ensure that you have all the items shown below prior to installation.
Fig.2.4 B1-5.1-48 Secondary dimensions (Unit: mm) 2.7.2 Primary Unit (Interface) 100% 100% Fig. 2.5 Primary interface (Display) Description LED lights state Green light flicker from bottom to top Battery discharging Green light flicker from top to bottom Battery charging Green/Red LED light Red light flicker:1 s/time Standby Green light and red-light flicker alternatively Firmware is being upgraded...
2.7.3 Electrical Interface Description of Primary Fig. 2.6 Primary - Electrical interface Code Port Name Description DRMS Port DRED connection port (for AU) CT/Meter CT or Meter Connection port 4G/WIFI/GPRS RS232 communication port (to inverter) GRID Grid connection port BACKUP Back-up Load connection port Battery switch ON/OFF Switching On/Off BMS...
2.7.4 RS232 Pins of Primary Pin number Name RS-232 TX RS-232 RX Fig. 2.7 RS232 pins Table 2.5 RS232 pins description Note: The 4G module connects to the RS232 interface for the purpose of monitoring. For installation and operation of the module, please refer to Chapter 3 (System Installation)
2.7.5 Demand Response Management (DRM) Fig.2.8 Primary - DRM pins Mode Corresponding pins Requirement DRM0 5 & 6 The inverter is in standby mode DRM1 1 & 6 The inverter is not consuming power DRM2 2 & The inverter is consuming power (less than 50% of rated power) The inverter is consuming power (less than 75% of rated power and source reactive DRM3 3 &...
System Installation This chapter covers installation methods, procedures, and configuration steps to be followed in the installation of the Eveready Energy Vault Primary [AS1-3kS-5.1] and Secondary units [B1-5.1-48]. Please ensure you read this entire section carefully prior to installation and/or operation of the system.
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Before installation, please ensure the installation area has sufficient space to adhere to the recommended clearances, conduct maintenance and reasonable air circulation for heat dissipation. 60CM 60CM 60CM Fig. 3.2 Installation distance Please ensure the BESS is installed (or wall- mounted) vertically with a maximum backward tilt of 15°.
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The BESS must not be installed in the following restricted locations, a.in restricted locations, as defined for switchboards within AS/NZS 3000. b. within 600mm of any exit. c. within 600mm of any vertical side of a window or building ventilation that ventilates a habitable room.
r. wet places. s. in an evacuation route or escape route t: Load bearing capacity of walls must exceed 70kg/120kg/180kg/220kg for AS1- 3KS-5.1/10.2/15.3/20.4 installations. Note: In addition to these, installers must ensure they adhere to all additional local standards and regulations. 3.2 Required Tools &...
3.3 Installation Procedures 3.3.1 Primary Unit [Stand-alone Installation] Note: For combined Installation (both Primary & Secondary units), please refer to the next Chapter 3.3.2. For stand-alone Primary Unit installations (No secondary unit), please conduct the installation as described below: Step 1: Remove the Primary unit and associated contents from the packing box. Step 2: Check the installation area for suitable clearance.
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l Fix the mounting bracket with the hex head screws on the installation positions. Fig. 3.6 Fixing the mounting bracket (Primary) Step 5: Mount the Primary unit onto the mounting bracket and make sure the unit fits snugly with the bracket. Fig.3.7 Mounting the Primary Unit...
3.3.2 Combined Installation [Primary & Secondary Units] Note: For a combined installation, please ensure the secondary unit is installed before the Primary, to ensure adequate space consideration. The installation procedures for the Secondary are as following: Step 1: Remove the Secondary unit and associated contents from the packing box. Step 2: Check the installation area for suitable clearance.
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Fig. 3.9 B1-5.1-48 Mounting bracket (Secondary, unit: mm) ∅ Fig.3.10 Hole Positions (Secondary, Unit: mm) Note: The recommended installation distances between the Primary and the Secondary mounting brackets can be found in Fig. 3.11.
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Primary Secondary 1 Secondary 2 Secondary 3 Fig. 3.11 Clearance between mounting brackets Unit: mm Step 4: Following the fixture of the mounting bracket(s), please remove the plugs within the waterproof glands located on the right-hand side of the Primary & Secondary units, then return the cable gland to its original position.
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Step 5: If there are more than one Secondary unit(s) being installed, please ensure they are mounted onto the brackets in a bottom-up approach. For e.g., if a system with 3 Secondary units is being installed, this would mean the bottom-most Secondary unit (No.3) is installed first, followed by Secondary unit (No.2) and finally Secondary unit (No.
Do not connect the BACKUP terminal of the Primary to the grid or any battery. BACKUP BACKUP Fig. 4.3 Wrong connection example 4.2 Wiring for Primary Note: Ensure that both Primary & Secondary units have their respective Battery Switch & DC Switch turned off prior to conducting Electrical wiring. Wiring Methods for Primary (ONLY Primary): Step 1: Please unscrew and remove the cover plate located on the upper right-hand side of the Primary unit for wiring.
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Fig. 4.4 Dismantling covers from the primary Step 2: Following this, please lead one cable (recommend conductor core size: 2.5mm ) through the waterproof gland (GRID) and then use E6012 wire crimp tool to connect the wires to the terminals GRID (L, N and GND) respectively (refer to Fig.4.5);...
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GRID BACKUP Fig. 4.5 Primary device wiring terminals Step 6: Ground Connection Remove the external hex head screw and lead a grounding line through GND terminal and screw it into the grounding port of Primary enclosure (in clockwise direction). This concludes the Electrical wiring for the Primary unit.
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Fig.4.6 Ground Connection of Primary (ONLY) Fig. 4.7 Ground connection between Primary & Secondary...
4.3 Combined Wiring (Primary & Secondary Units) Note: If no Secondary device is installed, please ignore this section). For a combined installation, the Secondary device(s) shall be connected to the Primary device. Note: Ensure DC switch is off during installation to avoid the risk of short circuit caused by incorrect operation.
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Remove this cover plate from Primary Remove this cover plate from Secondary Fig. 4.8 Removing the cover plate from Primary and Secondary (right –hand side) Step 2: Lead power lines through the waterproof gland of the Primary and Secondary units respectively, make sure the power cables (DC) and communication cable are connected correctly (BAT+ of Primary to BAT+ of Secondary, BAT- of Primary to BAT- of Secondary &...
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DIP Switch of primary DIP Switch of secondary Fig. 4.9 Secondary device wiring terminal Step 3: Lead the communication cable (CAT5E) from the appropriate gland of Primary unit into the gland on the Secondary unit, fasten the glands (30kgf.cm torque), crimp the RJ-45 plugs on either end, and finally insert them into the respective terminals of the Primary and Secondary units.
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Fig. 4.10 RJ45 pins of LINK Pin Number Description Effect White-orange Orange White-green Blue White-blue Green White-brown Brown Table4.1 LINK pins description Step 4: Reconnect the Battery Switch cable into the PCBA-CN3 port located on both the Primary and Secondary units, prior to screwing the cover plates back.
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DIP switch configuration can be found below: Primary Secondary Secondary Secondary (DIP) Configuration NO.1 (DIP) (DIP) NO.2 (DIP)NO.3 1*Primary Only 1*Primary & 1*Secondary 1*Primary & 2*Secondary 1*Primary & 3*Secondary Table 4.2 DIP switch configuration Step 5: Please use a professional wrench to fasten the cable glands of both Primary and Secondary (30kgf.cm torque) units.
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Note: Please do not connect one secondary to two different Primary units at a same time because it will damage the system and battery pack.
4.4.1 Default method - CTs only The Eveready uses two CTs to capture solar generation (PV CT) and the utility grid consumption (Grid CT). Please ensure they are installed as per below: 1) Remove the cover plate located on the upper right-hand side of the Primary.
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connect the RJ45 plug to PV_CT port. Notice: Please ensure that the arrow marks on both CTs point towards the load. Pin No. Name Pin No. Name RS485_A RS485_B Fig. 4.12 CT/Meter pins Table. 4.3 CT/Meter pins Fig. 4.13 CT installation...
The Primary unit also supports multi-phase meters that can be configured to suit a variety of site conditions (Grid & Solar). There are a few different methods to configure these Meters which are covered below, The Eveready system supports two types of smart meters (with built-in CTs). Model Accuracy Class...
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side) meter address to 2. For further information, please refer to Chapter 4.5. The default address of meter (Grid side) is 1. Note: Cable color code may vary from country to country. Fig. 4.15 3-Ph Grid & 3-Ph Solar Wiring (2x DTSU666) 4.4.2.2.
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Fig.4.16 1ph Grid & 1ph Solar wiring (1x DTSU666) The Eveready can also be connected with two units of single -phase meters (DDSU666) to sample voltage and current at PV and grid side. Please ensure these 1-phase meters are installed as shown in Fig.
4.5 Meter address setting Notice: If CT solution is adopted only without using any meters, please ignore this section. 4.5.1 Single Phase meter Settings (DDSU666) The setting methods for single-phase meter is as follows: once wait Long press once once wait once Fig.
③ After the address set, the interface will jump to the initial display interface and there’s no further operation is required to start the meter. 4.5.2 Three phase meter Settings (DTSU666) The setting methods for three-phase meter is as follows. Power on once once...
However, if the standard local norm or regulation mandates the use of an external RCD (residual current device) for protection against electrocution or fire risk by an earth fault, the Eveready system is compatible with either type A or type B RCD. If an external residual current device is connected, it is recommended to use a 30mA or higher residual current circuit breaker on these installations.
System commissioning 5.1 System commissioning 5.1.1 Install Communications Module (4G) Following the installation and electrical wiring of the Eveready BESS, please install the 4G module to the Primary unit as shown below. Fig 5.1 Overview of 4G module and LED indicator...
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draw it out. Fig. 5.1 Open the lid of module Pressing SIM card slot tightly and open it by pushing outwards, then install the SIM card in proper direction and recover the SIM card slot by pushing it inwards tightly...
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Fig. 5.2 Installation of SIM card Install the module lid back to the module body. Fig 5.3 Install the lid back Step 2 Install 4G module to the Primary unit...
Turn the module hexagon nut position to a horizontal position. Insert the module into the inverter USB interface and fasten the hexagon nut in clockwise direction. Fig. 5.4 Installation of 4G module 5.1.2 Pre-Installation checks Please ensure the following before switching on the system, 1.
8. Communication cables are connected correctly. 9. Stable Internet connection is available. 5.1.3 Start up the System If the Primary unit is installed in a stand-alone manner, the Eveready system shall be turned ON as follows: 1) Turn on the C20 MCB (grid side) 2) Turn on the DC switch located on the right-hand side of the Primary unit.
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ON as follows: 1) Turn on the C20 MCB (grid side) 2) Turn on the DC switches for the Eveready system in a bottom-up sequence. These switches are located on the right-hand side of the Secondary Units and Primary Unit.
(refer to table 2.3), installers can do commission configurations with following instructions: • Step 1: Setup your installer Account on the Eveready Energy vault web portal and selecting ‘Register’ on the top-right hand side of the screen. Fig. 5.5 Eveready energy vault web diagram Note: Installer will have to register on the Eveready Energy Vault only to setup an account.
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Step 2: Select the Installer/Distributor tab, fill-out the information requested on the page and select “Registration Application” Fig. 5.6 Registration application Note: Installers must contact Eveready Energy Vault Certified distributor to receive a proper Invitation Code. • Distributor can find their invitation code from Account management>...
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• Fig. 5.7 Invitation code at Eveready Energy vault web portal • Step 3: Following the registration, you can install the ENERGY VAULT MAX (Commissioning) App on your iOS/Android devices. For iOS system, please search ENERGY VAULT MAX in the App Store to download and install this APP.
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Fig. 5.8 Login diagram • Step 5: To setup the Eveready system, you may navigate to: USER tab (bottom right-hand side of app) > Remote Configuration.
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Fig 5.9 USER interface Select Bluetooth > Turn Bluetooth ON device > Search for device > AS1-3KS-xxxx. Fig. 5.10 Bluetooth connection...
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Set the Country, grid compliance code, time zone etc. as applicable. Note: Auto-timing can be selected to allow the app to automatically detect your time zone. Fig. 5.11 Grid compliance setting Under Working modes, select the applicable working mode for the customer’s requirement.
5.1.5 Shut down Procedure If the Primary unit is installed in a stand-alone manner, the Eveready system shall be turned off as follows: 1) Turn off the DC switch located on the right-hand side of the Primary unit.
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If the Eveready system is installed in a combined manner (Primary & Secondary units), the system shall be turned OFF as follows: 1) Turn off the DC switches for the Eveready system in a bottom-up sequence. These are located on the right-hand side of the Secondary Units and Primary Unit.
Chapter Six Fault Codes Error Code Explanation Fault type Communication loss of the main and subordinate Error machine Master High temperature Master Error Low temperature Master Error DCI Err Master Error Synchronizing pulse fault Master Error Relay fault Master Error Storage fault Master Error Battery input short circuit Master...
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Inverter overcurrent Master Error Inverter hardware overcurrent Master Error Inverter short circuit fault Master Error Output overload Master Error Voltage of grid high warning Master Alarm Voltage of grid low warning Master Alarm Frequency of grid high warning Master Alarm Frequency of grid low warning Master Alarm Grid loss warning Master...
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Voltage of battery low alarm Master Alarm Voltage of grid high warning Slave Alarm Voltage of grid low warning Slave Alarm Grid over frequency alarm Slave Alarm Grid under-frequency alarm Slave Alarm Grid loss alarm warning Slave Alarm Communication loss of the main and subordinate Error machine Slave Storage fault Slave...
Chapter Seven Battery Maintenance 7.1 Transportation The Eveready BESS is certified to UN38.3 standards and meets all mandatory transportation requirements. Following the installation of the battery on-site, the original packaging must be preserved. In case of a faulty/defective product, the battery will have to be returned to the manufacturer for repair.
7.3 Cleanliness The Eveready BESS has an Ingress Protection rating of IP65 and does not require any external maintenance. For the purpose of cleaning, it is recommended to clean the enclosure lid, LCD and/or LED indicators with moistened cloth with a soft sponge and clean water only.
Appendix I: Brief Introduction about the system operation modes: Self-consumption Mode Under Self-consumption mode, the BESS shall supply captured solar energy towards house loads first and store the surplus energy within the battery. Any excess is then exported to the grid as feed-in. If the Solar generation is not enough, the system can then intelligently meet the requirement from a combination of batteries and draw from the grid.
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Back-up Mode The Eveready BESS can reserve a certain percentage of the battery to counter a blackout event. This energy is then discharged towards a few Emergency backup circuits, thus avoiding power interruption to essential circuits. In Back-up mode, the battery system will supply power to the loads first and store surplus energy in...
The response curve required for the cosφ (P) defined within displacement power factor of 0.8 leading to 0.8 lagging. Setup V-Watt and Volt-Var mode The Eveready BESS complies with AS 4777.2:2015 Clause 6.36 for Power quality response modes. •...
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(AS4777 Series) (AS4777 Series) Setting procedure : The Eveready system is set with the default ‘grid parameters’ as defined within the AS4777.2:2015 standard. Grid compliance can be customized to meet any specific state regulations via the Energy Vault MAX App.
If an Earth Fault Alarm occurs, the alarm details will be displayed on the ENERGY VAULT MAX APP and Eveready Energy vault web portal. Users can check the fault alarm via ENERGY VAULT MAX APP or Eveready Energy vault web portal.
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Fig. III-2 Fault Details Eveready Energy vault web portal: Through To check the earth fault alarm, you may log in to Eveready Energy § vault web portal and navigate to Inverter tab (from the navigator bar on the left side of the screen) > click on Alarm tab (the red tab on the right side of...
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Fig. III-3 Web portal (Faults) User can subscribe to receive alarm email on a daily, weekly, or monthly basis. The email subscription can be set during plant creation. Fig. III-4 Email Interface...
Service For service, contact one of the following in the below order, • Your Eveready Certified Distributor from where you purchased the Eveready Energy Vault. You can find their contact details on the Product/Service Invoice • Your Eveready Certified Installer that initially installed your Eveready Energy...
Limitation of Liability SolarBOS shall not be liable directly or indirectly for any product damage or property loss caused by any of the following conditions: l Product modification, replacement of parts or attempt to repair without the authorization of SolarBOS. l Change or attempt to remove the product serial number.
To read the full warranty text or make a warranty claim , Users and Installers must refer to the Eveready Energy Vault - Limited Product Warranty document and also complete the warranty card and return it to SolarBOS. To receive a copy of the Warranty document, please contact your Eveready certified distributor or SolarBOS.
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