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OPERATOR'S MANUAL
BELT GRINDER
MODEL: BG-248-3
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 12/2015
© 2015 Baileigh Industrial, Inc.
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Summary of Contents for Baileigh BG-248-3
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................7 TECHNICAL SPECIFICATIONS ................... 10 TECHNICAL SUPPORT ....................10 UNPACKING AND CHECKING CONTENTS ..............11 Cleaning ........................11 TRANSPORTING AND LIFTING .................. -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
- Page 8 MOVING BELT ABRASIONS DO NOT place hands or fingers near, or in contact with sanding belt during operation. MOVING BELTS CAN CRUSH AND DISMEMBER DO NOT allow fingers to get pinched between belt and belt rollers. This may pull the operator’s hand into the machine causing serious personal injury.
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Page 9: Safety Precautions
SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - Page 10 11. Use eye and ear protection. Always wear ISO approved impact safety goggles. Wear a full- face shield if you are producing metal filings. 12. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or across a running machine.
- Page 11 40. Keep BG-248-3 Properly Maintained. Ensure contact wheels and drive wheels are in good condition and are free from cuts or splits that can be a danger in operation. Replace all...
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Page 12: Technical Specifications
(other than die sets and blades). For specific application needs or future machine purchases contact the Sales Department at: sales@baileigh.com, Phone: 920.684.4990, or Fax: 920.684.3944. Note: The photos and illustrations used in this manual are representative only and may not depict the actual color, labeling or accessories and may be intended to illustrate technique only. -
Page 13: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 14: Transporting And Lifting
TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: ... -
Page 15: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: Overall weight of the machine. Weight of material being processed. Sizes of material to be processed through the machine. Space needed for auxiliary stands, work tables, or other machinery. ... -
Page 16: Securing The Base
Securing the Base WARNING: Before operating; make sure it is firmly bolted to a table, bench, or the floor. If it tips over on you, it could cause severe injury or death. The machine should be sited on a level, concrete floor. Provisions for securing it should be in position prior to placing the machine. -
Page 17: Mounting The Tool Rest
1. Verify that the grinder is turned off and unplugged. 2. Select the desired wheel size to be used as described earlier in this document. 3. Tilt the BG-248-3 to the inclined position as described earlier in this document. 4. Rotate the head assembly into the horizontal position and secure in place. - Page 18 6. Loosen the table clamp (A). 7. Slide the work table into position ensuring the spacer washer (B) is underneath the work table mounting bracket. 8. Loosen the lock bolts (C) and tilt the work table to the desired angle. 9.
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Page 19: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. - Page 20 Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
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Page 21: Machine Adjustments
MACHINE ADJUSTMENTS Belt Installation and Removal 1. Turn machine OFF, unplug machine and remove lock out key to avoid accidental starting of the machine. 2. Verify that the belt has completely stopped before attempting to change the belt. 3. Remove the five guard retaining screws (A, A1) and remove the full belt guard. -
Page 22: Belt Tracking
Note: As the construction of each abrasive belt varies you may need to adjust the Belt Tracking for each belt used on the BG-248-3. Also as belts wear Belt Tracking may be required. -
Page 23: Operation
When handling large heavy material make sure they are properly supported. Setting Head Position The Baileigh BG-248-3 can be rotated on the motor shaft to any one of six positions to access various work areas on the belt. 1. Lift knob (A) and rotate the grinding head on the motor shaft to the desired position. -
Page 24: Selecting Wheel Size
Selecting Wheel Size The Baileigh BG-248-3 has three different diameter contact wheels that can be selected without tools for a variety of work. 1. Turn machine OFF, unplug machine and remove lock out key to avoid accidental starting of the machine. -
Page 25: Guard Operation
Guard Operation All guards must cover the belt unless that work station is in use. Never remove the guards attached to the machine. Removing the guards can result in serious injury. All contact wheels can be covered by swinging guards. The operator must have all guards in place and covering the belt when the machine is in operation. -
Page 26: Drive Assembly Parts Diagram
DRIVE ASSEMBLY PARTS DIAGRAM Drive Assembly Parts List Item Description Qty. Socket Head Cap Screw M8-1.25x25 Retaining Washer Drive Wheel Socket Head Cap Screw M8-1.25x20 Index Plate Latch Plate Pivot Hub Main Mounting Plate Flared Socket Head Cap Screw M8-1.25x15 Motor Adaptor Plate Spacer Washer Motor... -
Page 27: Body And Stand Parts Diagram
BODY AND STAND PARTS DIAGRAM... -
Page 28: Body And Stand Parts List
Body and Stand Parts List Item Description Qty. Socket Head Cap Screw M8-1.25x20 Mounting/Pivot Weldment Socket Head Cap Screw Ratcheting Lock Handle Socket Head Cap Screw Stand Vertical Tube Base Plate Socket Head Cap Screw Socket Head Cap Screw Flat Washer Socket Head Cap Screw Mounting/Pivot Plate, Tool Rest Mounting Plate... - Page 29 Item Description Qty. Mounting Plate, Belt Back Stop Plate Socket Head Cap Screw Flat Washer Socket Head Cap Screw Round Lock Pin Knob Lock Pin Bushing Spring Ratcheting Lock Handle Spacer, Counter Bored Nylock Nut Nylon Thrust Spacer, Wheel Carriage Carriage Base Flared Socket Head Cap Screw Bearing, 625Z...
- Page 30 Item Description Qty. Shield Panel, Flat Button Head Cap Screw Wheel Guard, Drive Wheel Button Head Cap Screw Flat Washer Nylon Flat Washer Nylock Nut Nylock Nut Button Head Cap Screw Flat Washer Wheel Guard, Tension Wheel Corner Nylock Nut Socket Head Cap Screw Tension Wheel Mounting Bracket Flared Socket Head Cap Screw...
- Page 31 Item Description Qty. Nylon Thrust Spacer, Tension Assembly Nylon Thrust Spacer, Grinder Head Pivot NOTES...
- Page 32 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...
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