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Baileigh BG-142S Operator's Manual

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OPERATOR'S MANUAL
THREE WHEEL BELT GRINDERS
MODEL: BG-142S, BG-248S, BG-260S
Baileigh Industrial Holdings LLC
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator's Manual, resulting from accident,
negligence, or other occurrence.
Rev. 02/2020
© 2020 Baileigh Industrial Holdings LLC

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Summary of Contents for Baileigh BG-142S

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    V-Belt Replacement ....................22 TROUBLESHOOTING ....................23 MOTOR AND BASE ASSEMBLY – EXPLODED VIEW - BG-142S/248S/260S ... 25 Motor and Base Assembly – Parts List – BG-142S ........... 26 Motor and Base Assembly – Parts List – BG-248S ........... 27 Motor and Base Assembly –...

  • Page 3: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 4 We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 5: Introduction

    INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product.

  • Page 6: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
  • Page 8 MOVING BELTS CAN CRUSH AND DISMEMBER DO NOT allow fingers to get pinched between belt and belt rollers. This may pull the operator’s hand into the machine causing serious personal injury. DO NOT operate without guards in place. HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS.

  • Page 9: Safety Precautions

    Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine.
  • Page 10 7. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity. 8. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool.
  • Page 11 25. Inspect power and control cables periodically. Replace if damaged or bare wires are exposed. Bare wiring can kill! DO NOT touch live electrical components or parts. 26. Never leave machine running unattended. TURN POWER OFF. Don’t leave machine until it comes to a complete stop.
  • Page 12 40. Keep the grinder properly maintained. Ensure contact wheels and drive wheels are in good condition and are free from cuts or splits that can be a danger in operation. Replace all damaged contact wheels before operating machine. 41. Turn off power before checking, cleaning, or replacing any parts. 42.

  • Page 13: Technical Specifications

    TECHNICAL SPECIFICATIONS Model number BG-142S BG-248S BG-260S Motor and Electricals Motor type Totally enclosed fan cooled, induction Motor Power .75hp (.55kw) 1hp (.75kw) 1.5hp (1.1kw) Motor speed (RPM) 3450 Power Supply 115V, 1ph, 60hz Listed FLA (full load amps) 11.5 14.6...

  • Page 14: Technical Support

    (other than die sets and blades). For specific application needs or future machine purchases contact the Sales Department at: sales@baileigh.com, Phone: 920.684.4990, or Fax: 920.684.3944. Note: The photos and illustrations used in this manual are representative only and may not depict the actual color, labeling or accessories and may be intended to illustrate technique only.

  • Page 15: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.

  • Page 16: Transporting And Lifting

    TRANSPORTING AND LIFTING Follow these guidelines when lifting: • Use proper lifting techniques when moving the saw from location to location. • Make sure the machine is balanced, level, and securely tied or strapped to the transport vehicle or device so that all the supporting feet are taking the weight of the machine and no rocking is taking place.

  • Page 17: Mounting Dimensions

    Be sure to observe all electrical codes if installing new circuits and/or outlets. When mount the Baileigh machine on a workbench be aware of the following: • Overall weight of the machine and the weight of material being processed.

  • Page 18: Getting To Know Your Machine

    GETTING TO KNOW YOUR MACHINE...

  • Page 19: Electrical

    ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.
  • Page 20 • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

  • Page 21: Operation

    OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy materials make sure they are properly supported. Operating controls • On/off switch (A) with safety key – Pull up to start motor, push down to stop.

  • Page 22: Machine Adjustments

    MACHINE ADJUSTMENTS WARNING: Make sure the electrical disconnect is OFF before working on the machine. Work Rest Adjustment • Loosen work rest handle (A) and adjust work rest to desired angle. Minimize gap between edge of work rest and abrasive belt; 1/16-inch or less. •...

  • Page 23: V-Belt Tension

    • Clockwise knob rotation moves belt toward left, counterclockwise toward right. • If belt refuses to track properly, slightly increase belt tension and repeat above steps. V-Belt Tension • Disconnect machine from power source. • Remove four button head screws and open motor shroud. •...

  • Page 24: Abrasive Belt Replacement

    Lubrication Lubrication of the grinder is not required. Bearings are pre-lubricated and sealed. Abrasive Belt Replacement • Disconnect machine from power source. • Open side cover, and open dust cover by unscrewing dust cover screw. • De-tension and slip belt off wheels. •...

  • Page 25: Troubleshooting

    TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. Symptom Possible Cause Correction* Low voltage. Check power line for proper voltage. Motor will not start Open circuit in motor or loose Inspect all lead connections on motor connection.
  • Page 26 Symptom Possible Cause Correction* wear Use entire work surface of belt Grinding in one area on belt. whenever possible. Excessive grinding deposits on Periodically clean interior of grinder. belt and debris in machine. Allow belt to do the cutting. Excessive Short abrasive belt Excessive grinding pressure.

  • Page 27: Motor And Base Assembly - Exploded View - Bg-142S/248S/260S

    MOTOR AND BASE ASSEMBLY – EXPLODED VIEW - BG-142S/248S/260S...

  • Page 28: Motor And Base Assembly - Parts List - Bg-142S

    Motor and Base Assembly – Parts List – BG-142S Item Part No Description Size Qty. TS-2245102 Socket Head Button Screw M5 x 0.8 x 10L TS-1550031 Flat Washer 5.1 x 12 x 1T 81011047 Motor Shroud JSG96-135 Switch JSG96-135A Switch Key (not shown)

  • Page 29: Motor And Base Assembly - Parts List - Bg-248S

    Item Part No Description Size Qty. Single Internal Cable (No.5 81011905 14AWG, 15cm, Red marked) Single Internal Cable (No.6 81011913 14AWG, 15cm, Red marked) 81011915 Single Internal Cable 14AWG, 20cm, Green Aluminum Logo Plate (not 34090302 shown) Motor and Base Assembly – Parts List – BG-248S Item Part No Description...

  • Page 30: Motor And Base Assembly - Parts List - Bg-260S

    Item Part No Description Size Qty. TS-1550061 Flat Washer 8.5 x 20 x 1.5T 6296048 Key, Double Rd Head 5 x 5 x 25L mm 50124003 Set Screw w/thread lock M6 x 1.0P x 10L BGB248-126 Motor Pulley 81011046 Base BGB248-137 Wiring Nut SW-P4H...
  • Page 31 Item Part No Description Size Qty. Screw 81031521 Motor 1-1/2HP,115/230V,1Ph BGB260-1-120SC Starting Capacitor (not shown) 450MFD 125VAC BGB260-1- Starting Capacitor Cover (not 120SCC shown) BGB248-120RC Running Capacitor (not shown) 70 F 250VAC Running Capacitor Cover (not BGB248-120RCC shown) BGB248-120CF Cooling Fan (not shown) BGB248-120FC Fan Cover (not shown) TS-2228161...

  • Page 32: Belt And Housing Assembly - Exploded View - Bg-142S

    BELT AND HOUSING ASSEMBLY – EXPLODED VIEW – BG-142S...

  • Page 34: Belt And Housing Assembly - Parts List - Bg-142S

    Belt and Housing Assembly – Parts List – BG-142S Item Part No Description Size Qty. BGB248-201 Compression Spring TS-1502031 Socket Head Cap Screw M5-0.8P x 12L BGB248-203 Supporting Plate TS-1541031 Hex Nut, Nylon Lock M8-1.25P TS-1550061 Flat Washer 8.5 x 19 x 2T...
  • Page 35 Item Part No Description Size Qty. BGB248-234 Clip BGB142-235 Spine Central Guard TS-1550041 Flat Washer 6 x 12 x 1T mm TS-1503021 Socket Head Cap Screw M6-1.0P x 10L TS-1503131 Socket Head Cap Screw M6-1.0P x 60L BGB248-239 Bearing Housing BGB248-240 Universal Handle 81011013...
  • Page 36 M4-0.7P x 6L LM000251 Warning Label (not shown) 2-1/2" x 5-1/4" LM000252 Belt Tracking Label (not shown) LM000253 Belt Tension Label (not shown) LM000254 Control Panel Label (not shown) 81010310 ID Label, BG-142S (not shown) 81010311 Motor Label, BG-142S (not shown)

  • Page 37: Belt And Housing Assembly - Exploded View - Bg-248S

    BELT AND HOUSING ASSEMBLY – EXPLODED VIEW – BG-248S...

  • Page 39: Belt And Housing Assembly - Parts List - Bg-248S

    Belt and Housing Assembly – Parts List – BG-248S Item Part No Description Size Qty. BGB248-201 Compression Spring TS-1502031 Socket Head Cap Screw M5-0.8P x 12L BGB248-203 Supporting Plate TS-1541031 Hex Nut, Nylon Lock M8-1.25P TS-1550061 Flat Washer 8.5 x 19 x 2T BGB248-206 Fixed Bracket TS-2361061...
  • Page 40 Item Part No Description Size Qty. BGB248-234 Clip BGB248-235 Spine Central Guard TS-1550041 Flat Washer 6 x 12 x 1T mm TS-1503021 Socket Head Cap Screw M6-1.0P x 10L TS-1503131 Socket Head Cap Screw M6-1.0P x 60L BGB248-239 Bearing Housing BGB248-240 Universal Handle 81031007...
  • Page 41 Item Part No Description Size Qty. TS-1550041 Flat Washer 6.4 x 16 x 1.6T mm TS-1541021 Hex Nut, Nylon Lock M6-1.0P BGB248-271 Spring Tension Adj. Rod TS-134608 Phillips Flat Hd Machine Screw 1/4"-20UNC x 1-1/4"L F012091 Roll Pin 3 x 10L mm BGB248-274 Rivet BGB248-275...

  • Page 42: Belt And Housing Assembly - Exploded View - Bg-260S

    BELT AND HOUSING ASSEMBLY – EXPLODED VIEW – BG-260S...

  • Page 44: Belt And Housing Assembly - Parts List - Bg-260S

    Belt and Housing Assembly – Parts List – BG-260S Item Part No Description Size Qty. BGB248-201 Compression Spring TS-1502031 Socket Head Cap Screw M5-0.8P x 12L BGB248-203 Supporting Plate TS-1541031 Hex Nut, Nylon Lock M8-1.25P TS-1550061 Flat Washer 8.5 x 19 x 2T BGB248-206 Fixed Bracket TS-2361061...
  • Page 45 Item Part No Description Size Qty. BGB248-234 Clip BGB260-1-235 Spine Central Guard TS-1550041 Flat Washer 6 x 12 x 1T mm TS-1503021 Socket Head Cap Screw M6-1.0P x 10L TS-1503131 Socket Head Cap Screw M6-1.0P x 60L BGB248-239 Bearing Housing BGB248-240 Universal Handle 81031007...
  • Page 46 Item Part No Description Size Qty. TS-1550041 Flat Washer 6.4 x 16 x 1.6T mm TS-1541021 Hex Nut, Nylon Lock M6-1.0P BGB248-271 Spring Tension Adj. Rod TS-134608 Phillips Flat Hd Machine Screw 1/4"-20UNC x 1-1/4"L F012091 Roll Pin 3 x 10L mm BGB248-274 Rivet BGB248-275...

  • Page 47: Wiring Diagram - 115V (Bg-141S/248S/260S)

    WIRING DIAGRAM – 115V (BG-141S/248S/260S)
  • Page 48 BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL HOLDINGS LTD. U WIFT OINT WIFT ALLEY NDUSTRIAL STATE UGBY , CV21 1QH U IDLANDS...

This manual is also suitable for:

Bg-248sBg-260s

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