Page 1
HDR 1 Type 4640, 4641, 4642 Service Manual English German, French, Italian, Spanish, Danish and Dutch versions are available in the Retail System This Service Manual must be returned with the defective parts/back-up suitcase !
CONTENTS Survey of modules ..............1.1 How to service ................ 1.2 Fault flow chart ................. 2 Adjustments and configuration ..........3.1 Final check after repair ............3.3 Service menu ................3.5 Service mode ................3.6 Codec menu ................3.9 ServiceTool ................3.11 Remove cover .................
Survey of modules Display board HD unit complete HD power HD Drive Codec board A/V board Power supply board µProcessor board TU 1+2 MAINS DATA Y/C Input SCART Tuner (Mini jack) PCB1 Power supply board PCB2 A/V board PCB3 Display board PCB7 998Module HD unit complete, incl.
How to service How to service Strategy The HDR 1 is to be serviced in the customer’s home. The static-protective field service kit must always be used when the product is disassembled or modules are being handled. The repair involves replacement of the HD unit, module(s) or fan. The replaced modules must be returned for repair at Bang &...
Page 5
How to service Handling and cleaning Static electricity Static electricity may damage the product. STATIC ELECTRICITY MAY DESTROY THE Static-protective field service kit. PRODUCT A static-protective field service kit must always be used when the product is disassembled or modules are being handled. Follow the instructions in the guide and use the ESD-mat for both old and new modules.
Page 7
Fault flow chart BeoVision Ant in Power supply A/V Board 5V SB +12V +40V Ant out Splitter Tuner 2.5V +3.3V 3.3V IF + DEMOD CVBS HD unit Switch Scart CVBS Display Video Encoder Standby processor Timer Record Display board (X1) HD unit complete HD power HD Drive...
Page 11
Fault flow chart Check HD status - - - - - - - - Enter HD menu Select source “Hard Replace HD unit Replace A/V board Fault symptom: Disc” Module 998 PCB2 - TV: - - - - - - - - OSD “starting up”...
Page 12
Fault flow chart Fault symptom: - HDR 1 display - no or missing light Possible causes: - No power - Display board failure Check that the Confirm the HDR 1 Mains supply is connected and is functioning OK Connect applied - - - - - - - - Mains supply - - - - - - - -...
Page 13
Fault flow chart Fault symptom: - OSD Warning Check that cable W6 “The hard disc recorder is overheating is OK? Reestablish please switch it to standby” - - - - - - - - connection - Standby light = blinking red/green NTC cable connection Possible causes: - NTC function...
Adjustments Adjustments and configuration Navigation select menu Activate activate selected menu Return STOP return to the previous menu Exit EXIT exit service mode Adjust change valu change valu e or mode l l l n Picture adjustments Adjustment in picture adjustment is not necessary. All values are factory adjusted for optimum performance.
Page 16
Adjustments HDR TUNER MENU TUNER SYSTEM LOW TUN RANGE HIGH TUN RANGE LOWER BAND LIMIT UPPER BAND LIMIT VHF-1 CONSTANT VHF-2 CONSTANT UHF CONSTANT TUNER TAKEOVER IF ADJUST AFC STATUS FM SOUND ADJUST CN SOUND LOAD FREQUENCY RESET TO DEFAULT AFC ON AFC is always on during normal operation.
Final check after repair Final check after repair Final check after repair The final check after repair, describes the activities that are needed to ensure the product will be returned in perfect condition to the customer. The contents are: Insulation test / AC leakage test. Check product information.
Page 18
Final check after repair Customer setup Remember to inform the customer of any changed that has been made in the user setup, due to procedures in the service manual, such as Connections, Replay, Recording quality, etc. Restore the product to the customer setup. SETUP Parental lock code Groups...
Service menu Service menu SERVICE MENU AV BOARD MENU H8 INFORMATION AV BOARD 06 IC3 AP SW 1.0 H8 INFORMATION 06 IC2 IOP SW 22.0 HDR TUNER IC INFORMATION TYPE NO. 4640 CODEC MENU ITEM NO. XXXXXXX SERVICE COUNTERS SERIAL NO. XXXXXXXX PICTURE ADJUSTMENTS ERROR: HDR .
Service mode Service Mode On page 3.1 see an overview of the Service Mode menus, and operation in Service Mode. AV BOARD MENU The PICTURE ADJUSTMENTS and GEOMETRY ADJUSTMENTS lines are described in the section on adjustments. H8 INFORMATION Software version numbers Type, item and serial numbers Latest 6 HDR errors Latest AVL error from the TV and VAUX sockets...
Page 21
Service mode IC INFORMATION Shows the version numbers for the IC’s mentioned. MSP = MSP3410D HIP = TDA9321H HOP = TDA9330H) SERVICE COUNTERS The values are stored in the EEPROM. If faulty readings of the values in the EEPROM occur all service counter values will be set to 0. M2 INFORMATION Software versions for the teletext processor SDA6000.
Page 22
This is done to reduce the tuning time. AFC ON/OFF is used in connection with adjustments but it may also be useful in other situations. The AFC is set to ON when the HDR1 has been turned off by means of the mains switch. CN SOUND...
Codec menu CODEC MENU 10 IC207 CODEC software version. INTERNAL TEMPERATURE Shows the actual inside temperature in the HDR 1. Safe operation temperature range is below 53°C. When the temperature is between 53 – 56 °C a warning is displayed. It is recommended to turn off the HDR 1 and let it cool down.
Page 24
3.10 Codec menu HDD VALUES Set the recording quality in Standard Q. and High Q. Set the value for the HDD size (for future use). STANDARD Q. REC QUALITY app. 45 hours HIGH Q. REC QUALITY app. 20 hours HDD SIZE(GB) FUTURE USE RESET TO DEFAULT For future use !
ServiceTool 3.11 ServiceTool Considerations before connecting the ServiceTool to the product Disconnect the product from the Mains supply. Follow the instructions described in the ServiceTool. Contents in ServiceTool The ServiceTool will contain the complete information concerning: How to connect the ServiceTool to the product. List of functions handles by the ServiceTool.
Remove cover Remove screws on back TX10 Remove screws on sides TX10 Pull off cover ESD-Mat...
Page 28
Replace PCB3, Display board Pull out front Remove screws...
Page 29
Replace PCB2, A/V board Pull out AV board 4.1 Remove cover Remove screws on back Note: transfer 6IC6 EEPROM TX10 PCB6 App. SW Replace 6IC6: Use IC-pliers Remove plugs (part no. 3629145) SOCKET 2P07 2P04 2P11 2P05 Transfer data from AV Board to 6IC6. Transfer data from AV Board to 6IC6.
Page 31
Replace complete HD unit Pull out complete HD unit 4.1 Remove cover Remove plugs Access the CODEC MENU in the Service menu. Use RESTORE RECORDINGS. 2P07 2P04 2P05 2P08 Remove screws and pull off cover TX10 Remove screws TX10...
Specification guidelines for service use SPECIFICATION GUIDELINES FOR SERVICE USE HDR 1 CTV system *See type survey Cabinet finish Black/Silver Terminal recommended via BeoVision Beo4 Video PAL, SECAM, NTSC colour decoder 80Gb Record and playback Simultaneous Playing time High Q, 20 hours / Standard Q, 45 hours Number of Timer Recordings Max.
Type survey Type survey Modification to other TV systems Type Chassis System Market B/G,L/L’,D/K,I B/G,M,D/K,I 4640 Australia, Austria, Belgium, Croatia, Denmark, Finland, 8001699 8001696 Germany, Greece, Holland, Israel, Italy, Kuwait, New Zealand, Norway, Oman, Portugal, Slovenia, Spain, Sweden, Turkey, United Arab Emirates, Indonesia, Malaysia, Singapore, Thailand 4641 B/G,M,D/K,I...
Available parts Available parts AVAILABLE PARTS HDR 1 9001 3400482 Top cover, black 3400487 Top cover, silver HDR 1 9002 3112006 Iron chassis, top and bottom 9003 3320224 Wire holder 9004 8410001 Fan incl. pos. nos. 9005, 9006 9005 3938010 Spacer f/fan 9006 3947025 Foam f/fan 9001...
Need help?
Do you have a question about the HDR1 and is the answer not in the manual?
Questions and answers