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ROVER
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built with
safety in mind. However, your overall
safety can be increased by proper
installation and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READING
THIS MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. Most importantly, think
before you act and be careful.
TM
For use with machine Code: K60068-2 / Code No. 76184
• World's Leader in Welding and Cutting•
THE SHANGHAI LINCOLN ELECTRIC CO.,LTD
No. 195, Lane 5008, Hu Tai Rd. Baoshan, Shanghai, PRC 201907
www.lincolnelectric.com.cn
TRACTOR
Copyright © 2013 The Shanghai Lincoln Electric Company
IM8001-3
Dec,2015
Rev. 04
Rev. 01

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Summary of Contents for Lincoln Electric ROVER

  • Page 1 PRECAUTIONS CONTAINED THROUGHOUT. Most importantly, think before you act and be careful. Copyright © 2013 The Shanghai Lincoln Electric Company • World’s Leader in Welding and Cutting• THE SHANGHAI LINCOLN ELECTRIC CO.,LTD No. 195, Lane 5008, Hu Tai Rd. Baoshan, Shanghai, PRC 201907 www.lincolnelectric.com.cn...
  • Page 2 Thank you for selecting QUALITY Lincoln Electric products.  Please examine the packaging and equipment for damage. Claims for material damaged in shipment must be notified immediately to the authorized dealer from whom you purchased the machine.  For future reference, please record your equipment identification information in the table below.
  • Page 3: Electric Shock

    Rover Tractor...
  • Page 4 5.c Ground the equipment in accordance with the valve outlet when opening the cylinder valve. national standards and the manufacturer’s recommendations. 7.f Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use. Rover Tractor...
  • Page 5: Technical Specifications

    For any maintenance or repair operation it is recommended to contact the nearest technical service center or directly consult the machine division of the Shanghai Lincoln Electric Co. Ltd.. Maintenance or repairs performed by unauthorized service centers or personnel will void the manufacturer’s warranty.
  • Page 6: Installation

    . Please use lincoln input leads to the electric offered quality control cable to connect CAUTION to power source with ROVER . If you don’t The bottom of machine must always be placed on a use qualified control cable as Shanghai Lincoln firm, secure, level surface.
  • Page 7 ● Please check whether the package is damaged when you receive the goods. ● Please open the package for inspecting and accepting the tractor, the specifica- tion and quality of the tractor and the accessory is as below. SEE《ROVER Tractor Packing List 》...
  • Page 8 INSTALLATION ROVER Tractor Packing List Standard Accessory Note:the right size of wire feeder drive roll and contact tip is as below. Name Size Note Φ3/Φ4 * Drive roll 2 each Including the original two Φ4.2/Φ5 Φ3、Φ4 *、Φ5 Contact tip Including the original one...
  • Page 9 INSTALLATION  Turn off ROVER cable is too thin,maybe it will cause fire. Tractor.  For safety and welding quality reason,  Turn off power source,connect welding please make sure all the connections are tightly metal-to-metal electrical contacted. If cable and control cable as Figure 1. The...
  • Page 10 “INCH DOWN” four times. Let the display window show like below,to enter the parameter setting mode.  Push “STOP” button,let the right side display window show”E”,to enter into edit mode.Push “INCH DOWN” button to select the weld polarity(0=DC+;1=DC-), then restart the tractor.  Select the right size welding cable according the welding process. Rover Tractor...
  • Page 11 ● The tractor will travel automatically by moving the clutch handle 21 to “auto”shift (closing the clutch),the tractor will stop travelling by moving ○ 21 to “manual”shift(releasing the clutch)and it can be the clutch handle pushed forward of backward manually. Rover Tractor...
  • Page 12 ● The tractor head can be moved upward or downward for 100mm by rotating the ○ base plate height adjustment hand wheel ▲ Transversal movement of the tractor head ● The tractor can move together with the cross beam transversally for 100mm by ○ loosening the adjustable tightening handle Rover Tractor...
  • Page 13 ○ Vertical column ▲ Torch inclination ± 45° ● The tractor head bracket assembly can rotate together with the torch for ± 45° by loosening the 2 knurled screw (no need to disassemble) on the tractor head bracket Rover Tractor...
  • Page 14: Important Reminder

    ▲ Rotatable angle of the control box ● The control box can be rotated horizontally by loosening the star shaped screw on the top of the control box. Star shaped screw Cross beam Rover Tractor...
  • Page 15: Operation

    1. Pull out and push down the block of the damping wire reel shaft; 2. Take off the wire spool; 3. Unscrew the cap with ears; 4. Take off the wire spool fixing cover 5. Load the wires into the wire spool fixing cover; 6. Put on wire spool out coverer Rover Tractor...
  • Page 16 Wave shaped hand wheel the wire feeder reductor from the workpiece screw holes during the rotation of the tractor head bracket assembly which will result in the wearing of the gears and other parts of the reductor. Rover Tractor...
  • Page 17 Draw away the wire and makes no slip. The scale of the pressure regulating knob should be Pressure regulating knob set around 2-3, pressuring wires too tightly will increase the power Wire consumption of the motor. Rover Tractor...
  • Page 18 Flux exit tube exit tube has been set before ex-works. Contact tip ▲ Set welding current, voltage and speed ● The welding current, voltage and speed is pre-set accordingly to the thickness of the work piece and welding process requirement. Rover Tractor...
  • Page 19 15mm higher than that of the work piece, trigger the indicator to point at the weld seam and tighten the fixing nut again. Base plate height adjustment hand wheel M8 hexagonal stud on the upper Tractor head torch Fixing nut of the pointer Triangle flux container Wave shaped hand wheel workpiece pointer Rover Tractor...
  • Page 20 Motor and welding current collecting connection illustrated. Detail infromation,see Figure 2 and Figure 3 Control cable port illustrated Detail information,see Figure 4 and A.1 DC1000 control out stud see Figure 5 Figure 2 motor and welding current collecting socket(under control box) Rover Tractor...
  • Page 21 110V AC Black 2 White 3 White 3 workpiece White 4 workpiece White 4 Output control Output control(small) White 5 White 5 (small) Output control(stud) White 6 Output control(stud) White 6 Output control(large) White 7 Output control(large) White 7 Rover Tractor...
  • Page 22: Control Function

    Manually operation Preset CC mode: When the toggle switch is on manually opera- Preset mode, display preset voltage. tion, you can move the ROVER tractor. The Welding mode, display actual welding voltage other way is thought the clutch handle on/off to move ROVER tractor.
  • Page 23 The ROVER tractor has wire diameter When the ROVER tractor detect to get stable selection function. Turn the wire diameter knob arc then tractor will move,the function can let you can choose the wire diameter of 2.4mm、...
  • Page 24 Please turn off power source then operation. Please turn off power source then operation. Power source selection The ROVER tractor can work in CC and CV mode. The selection switch is in the control box (see Figure 6 power source with welding mode setting...
  • Page 25: Matters Need Attention

    ATTENTION Matters need attention ▅ The ROVER tractor has the hook. When you are lifting the tractor by the hook, please make sure that the tractor is balanced. ▅ The hook can not be used as the hanging equipement. Hook...
  • Page 26 ▅ When this tractor is working on a rack, make sure the rack is steady enough to prevent it from falling down. On solid foundation Level up stand ▅ Check the insulation of the cable periodically. Replace immediately in case it is broken. Rover Tractor...
  • Page 27 Unscrew flux exit tube, screw it back on bar and contact tip after tightening the contact tip when replacing the contact tip. Tighten with spanner. ▅ Keep the wires from rust and dirt, which will cause welding defects. Keep in plastics Dust Rust Rover Tractor...
  • Page 28 Please contact us for troubleshooting for free. ● Attention: Do not dissemble the feeding motor. Unauthorized dissemble of the feed- ing motor is one of the reasons causing troubles. Rover Tractor...
  • Page 29: Troubleshooting

    TROUBLESHOOTING Trouble shooting For some reason,you don’t undstand how to test or repair,please contact Attention your local Lincoln Electric Authorized field service facility. Observe all safety guidelines detailed throughtout this manual Problem (symptoms) Possible cause Recommended course of action When you open the package...
  • Page 30 Electric Authorized field service facility ERR 0412 display on LED Travel motor overload Reduce load clean all slag and sundries on 1. ROVER tractor get too much load tractor routine 2. ROVER tractor routine is blocked Make sure slope is met operation 3....
  • Page 31 E - 1 W I R I N G D I A G R A M E - 1 Rover Tractor...
  • Page 32: Parts Drawing And List

    PARTS DRAWING AND LIST Rover Tractor...
  • Page 33 DRIVE ROLL ɸ 4.2-5.0 mm DRIVE ROLL ɸ 6.0 mm KP63092-5 KP63070 CONDUCT COPPER LEAD KP63071 POINTER KP63128 WELDING CABLE KP63072 MAST KP63165 ROVER REDUCTION BOX KP63074 TRACTOR BASE KP63075 TRAVEL WHEEL KP63129 SHUNT TRACTOR CONTROL PUSH BUT- M24703-2 TON(yellow) M24703-1...
  • Page 34 PARTS DRAWING AND LIST Rover Tractor...
  • Page 35 PARTS DRAWING AND LIST HEAD PARTS DRAWING and LIST PART ITEM DESCRIPTION NAME KP63088 BRACKET KP63087 HANDLE & UPPER PRESSURE ASSM KP63164 ROVER FEEDING ASSM KP63121 Straightening Roll ASSM KP63112 LOWER PRESSURE ASSM KP63086 NOZZLE ASSM KP63093 NOZZLE KP63098-16 TIP Φ1.6 KP63098-20 TIP Φ2.0...
  • Page 36 NOTES • World’s Leader in Welding and Cutting• THE SHANGHAI LINCOLN ELECTRIC CO.,LTD No. 195, Lane 5008, Hu Tai Rd. Baoshan, Shanghai, PRC 201907 www.lincolnelectric.com.cn Rover Tractor...

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