AsahiAV 55 User Manual

Butterfly valve, pneumatic actuated
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Butterfly Valve Type 55・Type 55IS
Pneumatic Actuated Type TA
Type 55
50-250mm (2"-8")
Type 55IS 50-400mm (2"-16")
User's Manual
Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA
Installation, Operation and Maintenance Manual
Serial No.
Contents
Be sure to read the following warranty
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Specifications of pressure reducing valve
(9)
Adjustment of opening / closing
H-A020-E-14
1
2
3
4
5
6
8
9
9
10
10
13
14
16
17
18
18
20
21
23
24
25
25
26

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Summary of Contents for AsahiAV 55

  • Page 1: Table Of Contents

    Automatic operating procedure Adjustment of opening / closing speed procedure (17) Disassembly and assembly procedure (18) Stopper adjustment procedure (19) Inspection items (20) Troubleshooting (21) Handling of residual and waste materials Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 2: Clauses Of Our Product

    (5) Using any part of our product for anything other than the intended use of the product. (6) Any abnormality that occurs due to a natural disaster, accident, or other incident not stemming from something inside our product. Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 3: General Operating Instructions

    - The operating fluid must be clean air filtered through a pertinent air filter. Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 4: General Instructions For Transportation, Unpacking And Storage

    (Corrugated cardboard packages become weaker as they become wet with water or other liquid. Take care in storage and handling.) - After unpacking the products, check that they are defect-free and meet the specifications. Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 5: Name Of Parts

    Bolt (D) [4a] [20] Actuator [24] Bolt-nut Stem [4b] [21] Stand [51] O ring (B) Stem 50-150mm (2”-6”) : Stand [21] is PPG. 200,250mm (8”, 10”) : stand [21] is SUS304. Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 6: Maximum Working Pressure Vs. Temperature

    Installation, Operation and Maintenance Manual (5) Maximum working pressure vs. temperature Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 7: Specifications Of Actuator

    125mm (5”) Single Action 150mm (6”) TA2A-100R 0.4 {4.1} 12.8 Rc 1/4 ±5° Type 200mm (8”) TA2A-125R 0.4 {4.1} 21.6 Rc 1/4 ±5° 250mm (10”) TA2A-160R 0.4 {4.1} 42.7 Rc 1/4 ±5° Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 8 0.4~0.7 200mm (8”) TA2A-125R2 21.6 Rc 1/4 ±5° {4.1~7.1} 0.4~0.7 250mm (10”) TA2A-160R2 42.7 Rc 1/4 ±5° 300mm (12”) {4.1~7.1} 0.4~0.7 350mm (14”) TA-200R ±5° 68.4 Rc 3/8 400mm (16”) {4.1~7.1} Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 9: Specifications Of Solenoid Valve

    55IS 50mm-250mm (2”-10”) 4N3S102K-W□-G31193 300mm-400mm (12”-16”) 453S403C-W□-G30800 Specification sign AC100V 50/60Hz AC110V 50/60Hz AC200V 50/60Hz ※ ( )is special order。 AC220V 50/60Hz DC24V DC48V DC100V DC125V DC110V connection diagram JIS sign Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 10: Specifications Of Limit Switch

    Pipe bore Of filtration 50-300mm (2”-12”) ARU2-02-8A-G Rc 1/4 5μ m Double actuation Type 55,55IS Air to open Type 350,400mm Air to close Type (14”,16”) ARU3A-03-10A 40μ m 55IS JIS sign Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 11: Specifications Of Speed Controller

    - When installing pipes and valves, ensure that they are not subjected to tension, compression, bending, impact, or other excessive stress. - Use flat faced flanges for connection to AV Valves. - Ensure that the mating flanges are of the same standards. Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 12 3) Insert washers and bolts from the pipe side, insert washers and nuts from the valve side, then temporarily tighten them by hand. 4) Using a torque wrench, tighten the bolts and nuts gradually to the specified torque in a diagonal manner (Refer to fig.1.) Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 13 - 45mm (1.77”) 210mm (8.25”) 14” - - 16” 230mm (9.10”) 50mm (2.00”) - - * Flange thickness are according to JIS B2220. * When installing AV gasket, add 5 mm(0.2”). Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 14: Support Setting Procedure

    Perpendicular installation Spread the rubber sheet under the actuator and connection part of body and actuator. Spread the rubber sheet on the pipe and secure pipe with U- type clamp. Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 15: Air Piping Procedure

    ※Avoid excessive tightening. (The valve can be damaged.) Single action type Mount a steel pipe or a tube. *The diagrams at left are without speed controllers, however, air piping procedure is the same way as above. Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 16 Screw the joint one turn with a spanner wrench. Avoid excessive tightening. ※ (The valve can be damaged.) Mount a steel pipe or a tube. (Fig.2) Solenoid valve, Pressure reducing valve with filter Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 17: Connection Of Limit Switch Procedure

    ※Be sure to set a o-ring when the casing is re-set. (Short circuit or shocks may occur.) Inset the indicator to the upper camshaft which must be set same direction of the seal’s arrow. Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 18: Connection Of Solenoid Valve Procedure

    8) Tighten the cover setting screws to fix it. (The cover can be set with the wire extraction opening turned upward or downward. (fig.1)) 9) Tighten the cable by connector. Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 19: Operating Procedure

    2) Remove the lever handle (Option) or the spanner wrench from the output shaft in the upper part of the actuator. * In case of solenoid valve mounted, shut the bypass valve. (Otherwise the air may leak.) Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 20 Turn right the round handle to the full open or full close. ※Do not turn the handle forcibly at full operating positions. (If not, a trouble will develop.) Tighten the locking nut with a spanner wrench. Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 21: Automatic Operating Procedure

    4) Turn off the solenoid valve. Fig.3 Double Single action Push button Current action Air to open Air to shut Pushed Open Shut Not pushed Shut Open Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 22: Speed Procedure

    When the adjustment is finished, fix the adjustment knob by turning locking nuts right with a spanner, holding the adjustment knobs with fingers. ※Avoid excessive tightening. (The locking nut can be damaged.) Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 23 When the adjustment is finished, fix the adjustment knob by turning locking nuts right with a spanner, holding the adjustment knob with fingers. ※Avoid excessive tightening. (The locking nut can be damaged.) Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 24: Disassembly And Assembly Procedure

    3) Fully open or close the valve by air operation. (Refer to page19) ※In case that the travel indicator shows incorrect position of fully open or close, adjust it according to page 23. Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 25: Stopper Adjustment Procedure

    4) Close the bypass valve, and supply the air to the actuator. Operate the valve with air to make sure that opening degree is adjusted correctly. If not, repeat the item 1)-4). Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 26: Inspection Items

    Check the voltage with a tester and set specified voltage. The voltage to the solenoid valve is low. Turn the knob of the bypass valve right The bypass valve is opened. to close. (Refer to page 17) Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 27: Handling Of Residual And Waste Materials

    (21) Handling of residual and waste materials - Make sure to consult a waste treatment dealer for recommendations on the proper disposal of plastic valves. (Poisonous gas is generated when the valve is burned improperly.) Warning Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...
  • Page 28 Installation, Operation and Maintenance Manual Butterfly Valve Type 55 ・ Type 55IS Pneumatic Actuated Type TA [Automatic Valve] Distributor http://www.asahi-yukizai.co.jp/en/ Information in this manual is subject to change without notice. February 2020 Butterfly Valve Type 55・Type 55IS Pneumatic Actuated Type TA...

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55is

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