Summary of Contents for Oshkosh IMT Tirehand TH10K135
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No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written permission of Iowa Mold Tooling Co., Inc. Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company. Courtesy of Crane.Market...
H A P T E R Tirehand Introduction This manual includes operation, safety, and maintenance instructions and replacement parts for your IMT Tirehand. In addition to reading the manual, it is your responsibility to become familiar with government regulations, hazards, and the specific operation of your equipment. Use caution and common sense while operating and maintaining the equipment and follow all safety procedures and regulations.
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TH10K135 Manual #99905540 RESPONSIBILITY It is the user’s responsibility to maintain and operate this unit in a manner that will result in the safest working conditions possible. In addition, it is the user’s responsibility to be aware of existing Federal, State, and Local codes and regulations governing the safe use and maintenance of this equipment.
H A P T E R TH10K135 Specifications In This Chapter General Specifications .............. 8 Dimensional Drawing, Forklift Mounting ........9 Dimensional Drawing, Loader Mounting ........10 Capacity Chart ................11 Courtesy of Crane.Market...
TH10K135 Manual #99905540 General Specifications GENERAL SPECIFICATIONS TIREHAND MAXIMUM CAPACITY 10,000 lb (4536 kg) BODY ROTATION 100° Cylinder Rotation PAD ROTATION SYSTEM 360° Rotating Pads TIREHAND WEIGHT (FORKLIFT MOUNTED) 8750 lb (3967 kg) TIREHAND WEIGHT (LOADER MOUNTED) 9750 lb (4423 kg) CLAMPING SPAN 52"...
H A P T E R Installation In This Chapter Tirehand Installation Introduction ..........14 Typical Tirehand Hydraulic Installation ........15 Loader Installation ..............16 Lift Truck Installation ..............17 Bulkhead Installation ..............18 Valvebank Installation ............... 19 Courtesy of Crane.Market...
TH10K135 Manual #99905540 Tirehand Installation Introduction VEHICLE COMPATABILITY The tirehand will permanently adapt to either a forklift truck or a front-end loader which has sufficient capacity and stability, per the tirehand specifications. When mounting to a forklift truck, it is recommended that the truck be equipped with a sideshift. If adapted to a front-end loader, quick couplers are available which enable the disconnection of the tirehand so that the original bucket can be quickly coupled to the machine for normal operations.
Chapter 3 Installation 15 Typical Tirehand Hydraulic Installation For all installations, the tirehand requires 12 GPM (45.4 lpm) of hydraulic fluid at 2500 – 3000 PSI (172.4 - 206.8 bar). Some of the components shown on the typical hydraulic installation drawing, including the flow dividers, reservoir, filter, pump, and drain, are not provided by IMT but are part of the loader or forklift.
TH10K135 Manual #99905540 Loader Installation NOTE: Tirehand installations vary based on the carrier vehicle. Contact IMT for specific installation assistance. Mount the Tirehand to loader arms using the original loader pins. Splice the flow control divider into the existing pressure line. Continue the original line to its original destination (bucket, etc.), and route the controlled line (with 12 gpm (45.4 lpm) at 2500 - 3000 psi (172.4 - 206.8 bar)) to the tirehand valvebank.
Chapter 3 Installation 17 Lift Truck Installation Mount the Tirehand to lift truck using the original carriage pin. Splice the flow control divider into the existing pressure line. Continue the original line to its original destination (forklift function, etc.), and route the controlled line (with 12 gpm (45.4 lpm) at 2500-3000 psi (172.4 - 206.8 bar)) to the tirehand valvebank.
TH10K135 Manual #99905540 Bulkhead Installation If the forklift on which the tirehand is installed includes control valves, all of the hydraulic lines from the forklift control valves must culminate at the front of the carriage. The forklift will connect to the tirehand using a bulkhead plate. The forklift manufacturer must furnish oil for all hydraulic functions.
Chapter 3 Installation 19 Valvebank Installation When the Tirehand has a valvebank, connect the valvebank to the forklift or loader hydraulic system using the hydraulic pressure and return line from the forklift or loader Install the Tirehand on the loader or forklift, connecting the suction and return lines from the forklift or loader to the tirehand valvebank.
H A P T E R Operation In This Chapter Operator Training ..............21 Tirehand Intended Use and Identification ......... 22 TH10K135 Component Identification ........22 Tirehand Equipment Inspection ..........23 Work Station Positioning ............23 Tirehand Controls ..............24 Tirehand Fallback Arms ............
TH10K135 Manual #99905540 Tirehand Intended Use and Identification This Tirehand is a tire lifting and positioning device. It should be used to remove, transport, replace, and storage stack tires. It is designed only as a tire handling device and should not be used for any other purposes.
Chapter 4 Operation 23 Tirehand Equipment Inspection Daily and weekly, before use, the operator should inspect as listed: ITEM DESCRIPTION FREQUENCY DAILY WEEKLY WALK-AROUND Inspect for hydraulic leaks, loose parts and obvious structural INSPECTION member damage. ROTATION SYSTEM Check for excessive backlash (play) between pinion gear and turntable gear-bearing.
TH10K135 Manual #99905540 Tirehand Controls LEFT BODY ROTATE SIDE SHIFT CLAMP RIGHT PAD ROTATE CLAMP RELEASE Hold toggle with Power CLAMP release switch switch to open Fallback clamp. Arm switch Emergency Stop switch NOTE: See the TireHandler Radio Remote System manual #99905678 for complete radio remote control system instructions.
Chapter 4 Operation 25 Tirehand Fallback Arms The Tirehand is equipped with fallback arms to prevent tire movement toward the working area between the tire and the back of the tirehand. When deployed, the fallback arms are positioned perpendicular to the arm assembly to prevent the tire from falling into the work area. They need to be positioned in-line with the arm assembly when rotating the tire.
TH10K135 Manual #99905540 Tirehand Task Performance To begin operation: 1 Open the tirehand clamps. 2 Maneuver the vehicle into a position so that the tirehand can be used to clamp the center of the tire with the tirehand body parallel to the ground. Raise the loader or forklift so the tirehand is elevated correctly.
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Chapter 4 Operation 27 WARNING If the tire is in a vertical position, the tire blocks operator visibility during transport. DO NOT transport tire in t his position! Rotate the pads so that the tire is in a horizontal position, parallel to the ground, before transporting.
TH10K135 Manual #99905540 Clamp the tire securely. Remember, clamp pressure changes as the weight shifts between the clamps. When the tire is vertical, the fallback arms, a safety device in case of operator error, will prevent the tire from falling into the space between the clamp and the body. Make sure the fallback arms are engaged when the tire is in the vertical position.
Chapter 4 Operation 29 The rotation system on the Tirehand is designed to allow the user to manipulate large tires. It is a precision function that was not designed to apply high loads. However, the load holding valves that are built into this system to help control the tire during handling will also prevent the body of the Tirehand from rotating freely when loads are applied to a single Tirehand arm.
TH10K135 Manual #99905540 Tirehand Warnings Warning decals are installed on the Tirehand, as well as on the loader or forklift, to give information about possible hazards. All decals must be installed and legible. If decals are damaged, they must be replaced. Refer to the parts section for the decal part numbers and locations on the Tirehand.
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Chapter 4 Operation 31 FAILURE TO OBEY THE FOLLOWING WILL RESULT IN DANGER DEATH, SERIOUS INJURY, INSTABILITY OR EQUIPMENT DAMAGE NEVER attempt to handle tires filled with NEVER drag the tire - the unit is designed ballast. Stability or structural failure may to lift and carry.
H A P T E R Maintenance In This Chapter Tirehand Maintenance Introduction .........33 Tirehand Lubrication Points ..........34 Purging Tirehand Trapped Air .........34 Hydraulic System ............34 Tirehand Preventative Maintenance ........35 Tirehand Inspection Chart ..........37 Tirehand Maintenance Introduction Proper, regularly scheduled maintenance is essential in keeping your tirehand at peak operating efficiency.
TH10K135 Manual #99905540 Tirehand Lubrication Points LUBRICATION CHART APPLICATION POINT LUBRICATION APPLICATION INTERVAL Side Shift Pins (if Shell Alvania 2EP applicable) Hand Grease Gun Body - Arm Link Pins (Top Weekly & Bottom, both sides) Shell Retinax "A" Arm / Hand Link Pins (Top Pneumatic Pressure Gun &...
Chapter 5 Maintenance 35 Tirehand Preventative Maintenance The Tirehand Inspection Checklist is designed to assist in keeping the Tirehand in peak operating condition. The information in this section refers to the Tirehand only. Items which apply to your Tirehand should be checked before it is put into operation. Inspect to the frequency indicated in the chart.
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TH10K135 Manual #99905540 HYDRAULIC CONTROL VALVES 1 Check spools for sticking and failure to return to neutral position. Inspect for leaks at joints and spools. 2 Inspect valve housing for cracks. 3 Make certain relief valve reaches the proper relief setting. HYDRAULIC OIL RESERVOIR AND HOSES 1 Check filters for clogged elements.
Chapter 5 Maintenance 37 Tirehand Inspection Chart ITEM (* indicates a DESCRIPTION FREQUENCY critical item) DAILY WEEKLY MONTHLY WALK-AROUND Inspect for hydraulic leaks, loose parts and obvious INSPECTION structural member damage. *MOUNTING BOLTS Check torque (power-wrench tight). ROTATION SYSTEM Check for excessive backlash (play) between pinion gear and turntable gear-bearing.
H A P T E R Tirehand Repair In This Chapter Tirehand Troubleshooting ........... 40 Tirehand Cylinders ............. 41 Replacement Parts ............. 42 Tirehand Hydraulic Motors ..........43 Tirehand Relief Valve Adjustment........43 Tirehand Bearings .............. 44 Turntable Bearing Thread Tightening Sequence ....46 Turntable Bearing Inspection ..........
TH10K135 Manual #99905540 Tirehand Troubleshooting SYMPTOM PROBABLE CAUSE Controls fail to respond. E-stop on remote pressed in. Remote not turned on. Pump not engaged - if supplied with electric clutch. Hydraulic oil supply is low. Hydraulic pressure line is ruptured.
Tirehand Cylinders The Tirehand uses similar cylinders in all functions. Common disassembly and repair instructions apply. Check the Parts section for specific information. CLAMP CYLINDER REMOVAL & INSTALLATION To remove the clamp cylinder: 1 Rotate the Tirehand until the clamp cylinder is in a horizontal position. 2 Extend the cylinder full stroke.
TH10K135 Manual #99905540 5 Check the hydraulic fluid level with all cylinders retracted. Fill if necessary. 6 Test the unit with a simulated job operation before proceeding to the job site. SIDE SHIFT CYLINDER REMOVAL AND INSTALLATION To remove the side shift cylinder: 1 Rotate the Tirehand so that the side shift cylinder is in a horizontal position.
Chapter 6 Tirehand Repair Tirehand Hydraulic Motors Four hydraulic motors are used on the Tirehand: two for Tirehand rotation and one each side for pad rotation. These motors are not considered field repairable and should be replaced if defective. HYDRAULIC MOTOR REMOVAL AND REPLACEMENT To remove rotation motor: 1 Disconnect and cap the hydraulic hoses.
TH10K135 Manual #99905540 Tirehand Bearings This section includes instructions on the removal and installation of turntable gear-bearings and bushings. TURNTABLE GEAR-BEARING To remove the Tirehand rotation gear-bearing: 1 Disconnect and cap the hydraulic hoses from the valvebank. 2 Support the clamp arms with an overhead lifting device capable of supporting the weight of the unit.
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Chapter 6 Tirehand Repair 3 Remove the gear-bearing mounting bolts and remove the bearing. 4 Position the bearing so that the holes align with those in the arm. The grease fitting extension port must be toward the pinion gear. Install and torque the mounting bolts (see Torque Table).
TH10K135 Manual #99905540 BUSHING INSTALLATION ILLUSTRATION Turntable Bearing Thread Tightening Sequence Refer to the turntable bearing thread tightening diagram below for proper tightening/torqueing sequence of the turntable bearing to the crane base and crane mast. The total quantity of cap screws varies dependent on crane model. WARNING Number 1 can be assigned to any capscrew if the...
Chapter 6 Tirehand Repair TIGHTENING PROCEDURE 1 Refer to the Torque Data Chart to determine the proper torque value to apply to the size of capscrew used. 2 Follow the tightening sequence shown in the diagram. Note that the quantity of capscrews may differ from the diagram, but the sequence must follow the criss-cross pattern as shown in the diagram.
H A P T E R Tirehand Parts In This Chapter Parts Ordering Information ............Body Assembly (40724878) ........................Hand Assembly (40724879) ............... Clamp Assembly (40724880) ............Sub Base Assembly (40724903) ......Sub Base Assembly w/o Side Shift (40724910) ................
TH10K135 Manual #99905540 Tirehand Parts Ordering Information GENERAL This section contains the exploded parts drawings, with accompanying parts lists, for the assemblies used on the Tirehand. These drawings are intended to be used for ordering parts only. CYLINDER IDENTIFICATION To ensure proper replacement parts are received, it is necessary to specify the complete number/letter sequence for any part request.
Chapter 7 Tirehand Parts Body Assembly (40724878) REAR VIEW HARDWARE IS CONTAINED IN KIT 91724888 FRONT VIEW 40724878 PARTS LIST ITEM PART # DESCRIPTION 52724835 BODY-WLDMT TH10K 52725478 WLDMT-TH20 BODY ROTATION BRKT 53000713 GREASE EXT-38.00 OAL 36.00HOSE 60117741 COVER PLATE-BODY 71056676 BEARING ROTATION 72053301...
TH10K135 Manual #99905540 Hand Assembly (40724879) LEFT HAND HARDWARE IS CONTAINED IN KIT 91724890 NOTE: INSTALL TURNTABLE BEARING WHERE GREASE ZERK IS LOCATED AT MISSING BOLT MOUNTING LOCATION. RIGHT HAND DETAIL A 27 17 NOTE LOCATION OF GREASE LINE NEAR TO HYDRAULIC MOTOR 33 5 DETAIL: GEAR TRAIN NOTE: INSTALL TURNTABLE BEARING...
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Chapter 7 Tirehand Parts 40724879 PARTS LIST ITEM PART # DESCRIPTION 72053638 ADPTR-MPT/FPT SWVL .12 .12 72060091 CAP SCR .50-13X 1.00 HH GR5 Z 72060793 CAP SCR .50-13X 1.00 SH ZINC 72060092 CAP SCR .50-13X 1.25 HH GR5 Z 72601482 CAP SCR .62-11X 2.50 HH GR8 Z 72060931 CAP SCR .62-11X 2.75 HH GR8 Z...
TH10K135 Manual #99905540 Clamp Assembly (40724880) 40724880 PARTS LIST ITEM PART # DESCRIPTION 52712521 ARM WLDMT-2551B 51724567 CYL-3.0/1.5 5.00S 13.75 CC C 71415017 KEEPER-PIN .75 60139297 PIN-TYPE H 2.50 X 19.00 60139298 PIN-TYPE H 1.50 X 4.00 71415014 KEEPER-PIN .75 3B340820 CYL-4.0/2.5 18.50S 29.12CC C 52724970...
Chapter 7 Tirehand Parts Sub Base Assembly (40724903) 7 19 HARDWARE IS CONTAINED IN KIT 91724891 40724903 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 52724901 SUB-BASE WLDMT-20K 72601485 CAP SCR .75-10X 1.50 HH GR8 Z BASE WELDMENT 60030253 WEAR PAD-SIDE SHIFTER TH2557B 60117737...
TH10K135 Manual #99905540 Sub Base Assembly w/o Side Shift (40724910) HARDWARE IS CONTAINED IN KIT 91724891 40724910 PARTS LIST ITEM PART # DESCRIPTION 51724564 CYL-4.0/2.0 09.25S 22.5CC SUB-BASE WLDMT-20K 60139299 PIN-TYPE H 1.50X 5.25 60139300 PIN-TYPE F 1.50X 9.88 71415014 KEEPER-PIN .38 72060047 CAP SCR .38-16X 1.25 HH GR5 Z...
Chapter 7 Tirehand Parts Cylinder (51724564) #15 HOLE DRILLED 0.188” DEE P PRESS IN PART #60125699 SECTION A-A 18 (2) 18 (2) 22” CLOSED - 32” OPEN - 9” STROKE NOTES: IT IS RECOMMENDED THAT ALL COMPONENTS OF THE SEAL KIT BE REPLACED WHENEVER THE CYLINDER IS DISSASSEMBLED.
TH10K135 Manual #99905540 Cylinder (51724567) 15” CLOSED - 19” OPEN - 5.00” STROKE 17 (2) #15 HOLE DRILLED 0.188” DEE P PRESS IN PART #60125699 16 (2) 16 (2) DETAIL C SCALE 1/2 NOTES: IT IS RECOMMENDED THAT ALL COMPONENTS OF THE SEAL KIT BE REPLACED WHENEVER THE CYLINDER IS DISSASSEMBLED.
Chapter 7 Tirehand Parts Cylinder (3B282930) #15 HOLE DRILLED 0.188” DEE P SAE #8 PRESS IN PART #60125699 O-RING PORTS 3 15 23” CLOSED - 35” OPEN - 12” STROKE NOTES: IT IS RECOMMENDED THAT ALL COMPONENTS OF THE SEAL KIT BE REPLACED WHENEVER THE CYLINDER IS DISSASSEMBLED.
TH10K135 Manual #99905540 Cylinder (3B340820) SAE #8 29” CLOSED - 48” OPEN - 18” STROKE O-RING PORTS 20 (3) 18 (2) 16 11 NOTES: IT IS RECOMMENDED THAT ALL COMPONENTS OF THE SEAL KIT BE REPLACED WHENEVER THE CYLINDER IS DISSASSEMBLED. THIS WILL REDUCE FUTURE DOWNTIME. APPLY “NEVER-SEEZ”...
Chapter 7 Tirehand Parts Camera Kit – Dual (40724922) 40724922 PARTS LIST ITEM PART # DESCRIPTION 52724835 BODY-WLDMT TH25 60136590 CAMERA MOUNT 60139306 GUARD-CAMERA MNT 71414717 NUT- .25-20 CHANNEL 72060004 CAP SCR .25-20X 1.00 HH GR5 Z 72060046 CAP SCR .38-16X 1.00 HH GR5 Z 72063003 WASHER .38 FLAT 72063049...
TH10K135 Manual #99905540 Hydraulic Kit w/Valve Bank (91724926) 91724926 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 72532768 TEE, #4 MJIC 72532360 ADAPTER, #12 MALE STR/#8 MALE JIC 73054915 FLOW DIVIDER 51396202 HOSE-FF .50 X 80.00 (8-8) 72532358 ADAPTER, #8 MALE STR/#8 MALE JIC 13 51399560 HOSE-FJ .50 X 45 8-8...
Chapter 7 Tirehand Parts Valvebank (73734735) 73734735 PARTS LIST PART # DESCRIPTION 94392213 SEAL KIT, CONNECTION BLOCK 94399214 SEAL KIT, SEALS BETWEEN SECTIONS 73734727 24V COIL FOR SOLENOID Courtesy of Crane.Market...
Chapter 7 Tirehand Parts Hydraulic Kit w/o Valve Bank (91724927) 91724927 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 72532768 TEE, #4 MJIC 51399368 HOSE-FF .25 X 80.00 (4-4) 73054915 FLOW DIVIDER 72532360 ADAPTER, #12 MALE STR/ #8 MALE JIC 72532358 ADAPTER, #8 MALE STR/#8 MALE JIC 13 51396202...
TH10K135 Manual #99905540 Harness – Tirehand Radio Remote (77441524) CJ-40 0 BRAD/HARRIS: 8R5A00A18A120 SPLI CE G CP-1200 DEUTSCH: DTM06-12SA 80012 1062-20-0122 WM12S CA V ITY PLUG : 0413-204-2005 C AVITY C OL O R P RI NT L ABE L C ON -SPL C C AV ITY CJ-600...
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Chapter 7 Tirehand Parts Courtesy of Crane.Market...
Chapter 7 Tirehand Parts Recommended Spare Parts This parts list is intended to provide the user with a stock of parts sufficient to keep the unit operating with the minimal down-time waiting for parts, but it does not indicate these items will fail within a year. In addition, there may be parts failures not covered by this list.
H A P T E R Radio Remote For Radio Remote operation instructions, features, specifications, and programming, see the TireHandler Radio Remote System manual P/N 99905678. Courtesy of Crane.Market...
H A P T E R Camera Option In This Chapter ..........Camera Kit (40724922) ......... Monitor-Dual Vision (77734784) ..... Camera-For Dual Vision Monitor (77734785) Cable-Coax 65’ for Dual Vision Monitor (77734786) Courtesy of Crane.Market...
TH10K135 Manual #99905540 Camera Kit – Dual (40724922) 40724922 PARTS LIST ITEM PART # DESCRIPTION 52724835 BODY-WLDMT TH25 60136590 CAMERA MOUNT 60139306 GUARD-CAMERA MNT 71414717 NUT- .25-20 CHANNEL 72060004 CAP SCR .25-20X 1.00 HH GR5 Z 72060046 CAP SCR .38-16X 1.00 HH GR5 Z 72063003 WASHER .38 FLAT 72063049...
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