Kollmorgen Seidel DBL Series Technical Description, Installation, Setup

Kollmorgen Seidel DBL Series Technical Description, Installation, Setup

Synchronous servomotors

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Technical description, Installation, Setup
Edition 07/2002
File dbldbk_e.xxx
Mat.No.: 102017
Synchronous servomotors
DBL/DBK

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  • Page 1 Technical description, Installation, Setup Edition 07/2002 File dbldbk_e.xxx Mat.No.: 102017 Synchronous servomotors DBL/DBK...
  • Page 2 Printed in the Federal Republic of Germany All rights reserved. No part of this work may be reproduced in any form (by printing, photocopying, microfilm or any other method) or stored, processed, copied or distributed by electronic means without the written permission of Kollmorgen Seidel Corporation.
  • Page 3: Table Of Contents

    Seidel Contents 07/2002 Conte nts P a g e Contents ........... . 3 Safety Notes .
  • Page 4: Safety Notes

    Safety notes / Symbols Seidel 07/2002 Safety Notes Only properly qualified personnel are permitted to perform such tasks as transport, assembly, setup and maintenance. Properly qualified personnel are persons who are familiar with the transport, assembly, installation, setup and operation of motors, and who have the appropriate qualifications for their jobs.
  • Page 5: Important Notes

    Seidel Important notes 07/2002 Important Notes Servomotors are precision equipment. The flange and shaft are especially vulnerable during storage and assembly — so avoid brute force. Precision requires delicacy. It is important to use the locking thread which is provided to tighten up couplings, gear wheels or pulley wheels and warm up the drive components, where possible.
  • Page 6: Manufacturer Declaration

    07/2002 Manufacturer Declaration Manufacturer declaration According to the EG-Machine-guideline 98/37/EC, appendix II B We, the company Kollmorgen Seidel GmbH & Co. KG Wacholderstrasse 40-42 40489 Düsseldorf declare, that the product Motor series DBL/DBK (Types DBL1, DBL2, DBL3, DBL4, DBL5, DBL6, DBL7, DBL8, DBK4, DBK5, DBK6, DBK7)
  • Page 7: General

    Seidel General 07/2002 General About this manual This manual describes the DBL/DBK series of synchronous servomotors (standard version). Among other things, you find information about: General description, standard version of the motors Chapter I Installation, Setup, Wiring Chapter II Technical data, dimensions and characteristics Chapter III Notes on Transport, Storage, Maintenance, Disposal Chapter IV...
  • Page 8: Design Of The Motors

    General Seidel 07/2002 Design of the motors Synchronous servomotors in the DBL/DBK series are brushless DC motors for demanding servo applications. When combined with our digital servoamplifiers they are especially suited for position- ing tasks in industrial robots, machine tools, transfer lines etc. With high requirements for dynamics and stability.
  • Page 9: Standard Features

    Seidel General 07/2002 Standard features I.5.1 Style The basic style for the DBL/DBK synchronous motors is style IM B5 according to DIN42950. The permitted mounting positions may be read from the technical data of the motor series. I.5.2 Shaft end, A-side Power transmission is made through the cylindrical shaft end A (fit k6) to DIN 748, with a locking thread (except DBL1/DBL2) but without a fitted-keyway.
  • Page 10: Insulation Material Class

    General Seidel 07/2002 I.5.6 Insulation material class The motors come up to insulation material class F according to DIN 57530. I.5.7 Vibration class The motors are made to vibration class N according to DIN ISO 2373. I.5.8 Connection method Motor series Resolver Power DBL1...
  • Page 11: Options

    Seidel General 07/2002 Options — Holding brake Built-in holding brake (Þ I.5.10). Motor length increases by the holding brake. — Radial shaft-sealing rings A radial shaft-sealing ring can be supplied at extra charge to seal against oil mist and oil spray.
  • Page 12: Model Number Description

    General Seidel 07/2002 I.7.1 Model number description The type code is only described briefly here. It is sufficient to give the 10-figure motor designation (AAA..) as ordering information, provided that any deviations of the features and accessories from the standard version are given in plain text. Example Order text: DBL4H00260...
  • Page 13: Installation / Setup

    Seidel Installation / Setup 07/2002 Installation / Setup II.1 Important notes Check that the servoamplifier and motor match each other. Compare the rated voltage and rated current of the unit. Carry out the wiring according to the wiring diagram in the Installa - tion and Setup Instructions for the servoamplifier.
  • Page 14: Ii.2 Assembly / Wiring

    Installation / Setup Seidel 07/2002 II.2 Assembly / Wiring Only qualified staff with knowledge of mechanical engineering are permitted to assemble the motor. Only staff qualified and trained in electrical engineering are allowed to wire up the motor. The procedure is described as an example. A different method may be appropriate or necessary, depending on the application of the equipment.
  • Page 15 Seidel Installation / Setup 07/2002 The following notes should help you to carry out the assembly and wiring in an appropri - ate sequence, without overlooking anything. The site must be free of conductive and aggressive material. Site For V3-mounting (shaft end upwards), make sure that no liquids can enter the bearings.
  • Page 16: Connection Of The Motors

    Installation / Setup Seidel 07/2002 II.2.1 Connection of the motors Carry out the wiring in accordance with the valid standards and regulations. Only use our preassembled shielded leads for the resolver and power connections. Connect up the shielding according to the wiring diagrams in the Installation Instructions for the servoamplifier.
  • Page 17: Ii.2.1.1 Wiring Diagram For Resolver Motors

    Seidel Installation / Setup 07/2002 II.2.1.1 Wiring diagram for resolver motors - A.4.043.1/01 Servomotors DBL/DBK...
  • Page 18: Ii.2.1.2 Wiring Diagram For Encoder Motors

    Installation / Setup Seidel 07/2002 II.2.1.2 Wiring diagram for encoder motors - A.4.043.1/02 Servomotors DBL/DBK...
  • Page 19: Ii.3 Setup

    Seidel Installation / Setup 07/2002 II.3 Setup The procedure for setup is described as an example. A different method may be appropriate or nec - essary, depending on the application of the equipment. Only specialist personnel with extensive knowledge in the areas of electrical engineering / drive technology are allowed to commission the drive unit of servoamplifier and motor.
  • Page 20 Installation / Setup Seidel 07/2002 This page has been deliberately left blank. Servomotors DBL/DBK...
  • Page 21: Technical Data

    Seidel Technical data 07/2002 Technical data III.1 Definitions Standstill torque M [Nm] The standstill torque can be maintained indefinitely at a speed n=0 min and rated ambient condi - tions. Rated torque M [Nm] The rated torque is produced when the motor is drawing the rated current at the rated speed. The rated torque can be produced indefinitely at the rated speed in continuous operation (S1).
  • Page 22: Iii.2

    Technical data Seidel 07/2002 III.2 DBL1 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 0,60 0,93 0rms Mains voltage [VAC] Rated speed [min 6000 6000 Rated torque [Nm] 0,09 0,18 230V Rated current 0,59 0,89 Rated power [kW] 0,06 0,11...
  • Page 23 Seidel Technical data 07/2002 Dimensions (drawing in principle) Pin assignment The motors of the DBL1 series are fitted with loose cables (length approx. 80cm). The cables are stripped, the power cores are additionally fitted with ferrules. The shielding braids are twisted to a cord each.
  • Page 24 Technical data Seidel 07/2002 Radial-/axial forces at the shaft end Performance curves DBL1X00010 DBL1X00020 - A.4.043.3/12, 044.3/01, 42 Servomotors DBL/DBK...
  • Page 25 Seidel Technical data 07/2002 This page has been deliberately left blank. Servomotors DBL/DBK...
  • Page 26: Iii.3

    Technical data Seidel 07/2002 III.3 DBL2 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 0,93 0,83 1,49 0rms Mains voltage [VAC] 230-480 Rated speed [min 4500 4500 — 4500 Rated torque [Nm] 0,36 0,55 — 0,72 230V Rated current 0,90...
  • Page 27 Seidel Technical data 07/2002 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply) + Reference DATA Brake + Thermostat n.c.
  • Page 28 Technical data Seidel 07/2002 Radial-/axial forces at the shaft end Performance curves DBL2H00040 DBL2H00060 DBL2M00080 - A.4.043.3/01, 044.3/02, 04, 43 Servomotors DBL/DBK...
  • Page 29 Seidel Technical data 07/2002 DBL2H00080 - A.4.044.3/03 Servomotors DBL/DBK...
  • Page 30: Iii.4

    Technical data Seidel 07/2002 III.4 DBL3 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] 0,65 0,65 Standstill current 0,67 1,08 1,75 0rms Mains voltage [VAC] 230-480 Rated speed [min — 3000 — 3000 — 3000 — Rated torque [Nm] —...
  • Page 31 Seidel Technical data 07/2002 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply) + Reference DATA Brake + (Option) Thermostat n.c.
  • Page 32 Technical data Seidel 07/2002 Radial-/axial forces at the shaft end Performance curves DBL3N00065 DBL3H00065 DBL3N00130 - A.4.043.3/02, 044.3/05, 09, 10 Servomotors DBL/DBK...
  • Page 33 Seidel Technical data 07/2002 DBL3H00130 DBL3M00190 DBL3H00250 DBL3N00300 - A.4.044.3/06, 07, 08, 11 Servomotors DBL/DBK...
  • Page 34: Iii.5

    Technical data Seidel 07/2002 III.5 DBL4 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 0rms Mains voltage [VAC] 230-480 Rated speed [min — 3000 — 3000 — 3000 — Rated torque [Nm] — — — — 230V Rated current —...
  • Page 35 Seidel Technical data 07/2002 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply) + Reference DATA Brake + (Option) Thermostat n.c.
  • Page 36 Technical data Seidel 07/2002 Radial-/axial forces at the shaft end Performance curves DBL4N00260 DBL4H00260 DBL4N00530 - A.4.043.3/03, 044.3/12, 15, 16 Servomotors DBL/DBK...
  • Page 37 Seidel Technical data 07/2002 DBL4H00530 DBL4N00750 DBL4H00750 DBL4N00950 - A.4.044.3/13, 14, 17, 18 Servomotors DBL/DBK...
  • Page 38: Iii.6

    Technical data Seidel 07/2002 III.6 DBL5 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] 10,5 10,5 13,5 13,5 Standstill current 14,1 18,6 10,4 20,0 13,7 0rms Mains voltage [VAC] 230-480 Rated speed [min — 3000 — 3000 — 3000 —...
  • Page 39 Seidel Technical data 07/2002 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply) + Reference DATA Brake + (Option) Thermostat n.c.
  • Page 40 Technical data Seidel 07/2002 Radial-/axial forces at the shaft end Performance curves DBL5N01050 DBL5H01050 DBL5N01350 - A.4.043.3/04, 044.3/19, 22, 23 Servomotors DBL/DBK...
  • Page 41 Seidel Technical data 07/2002 DBL5H01350 DBL5N01700 DBL5H01700 DBL5N02200 - A.4.044.3/20, 21, 24, 25 Servomotors DBL/DBK...
  • Page 42: Iii.7

    Technical data Seidel 07/2002 III.7 DBL6 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 15,1 17,5 0rms Mains voltage [VAC] 230-480 Rated speed [min — — Rated torque [Nm] — — 230V Rated current — — Rated power [kW] —...
  • Page 43 Seidel Technical data 07/2002 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply) + Reference DATA Brake + (Option) Thermostat n.c.
  • Page 44 Technical data Seidel 07/2002 Radial-/axial forces at the shaft end Performance curves DBL6N02200 DBL6N02900 - A.4.043.3/05, 044.3/26, 27 Servomotors DBL/DBK...
  • Page 45 Seidel Technical data 07/2002 This page has been deliberately left blank. Servomotors DBL/DBK...
  • Page 46: Iii.8

    Technical data Seidel 07/2002 III.8 DBL7 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 17,0 20,0 23,4 0rms Mains voltage [VAC] 230-480 Rated speed [min — — — Rated torque [Nm] — — — 230V Rated current —...
  • Page 47 Seidel Technical data 07/2002 Dimensions (drawing in principle) Pin assignment Terminal box Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply) + Reference DATA Brake + (Option) Thermostat n.c.
  • Page 48 Technical data Seidel 07/2002 Radial-/axial forces at the shaft end Performance curves DBL7N02600 DBL7N03200 DBL7N04000 - A.4.043.3/06, 044.3/28, 29, 30 Servomotors DBL/DBK...
  • Page 49 Seidel Technical data 07/2002 This page has been deliberately left blank. Servomotors DBL/DBK...
  • Page 50: Iii.9

    Technical data Seidel 07/2002 III.9 DBL8 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 0rms Mains voltage [VAC] 230-480 Rated speed [min — — — — Rated torque [Nm] — — — — 230V Rated current —...
  • Page 51 Seidel Technical data 07/2002 Dimensions (drawing in principle) Pin assignment Terminal box Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply) + Reference DATA Brake + (Option) Thermostat n.c.
  • Page 52 Technical data Seidel 07/2002 Radial-/axial forces at the shaft end Performance curves DBL8N04000 DBL8N06800 - A.4.043.3/07, 044.3/33, 34 Servomotors DBL/DBK...
  • Page 53 Seidel Technical data 07/2002 DBL8L09300 DBL8L11500 - A.4.044.3/31, 32 Servomotors DBL/DBK...
  • Page 54: Iii.10

    Technical data Seidel 07/2002 III.10 DBK4 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 0rms Mains voltage [VAC] 230-480 Rated speed [min — 3000 — 3000 Rated torque [Nm] — — 230V Rated current — 1,85 —...
  • Page 55 Seidel Technical data 07/2002 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply) + Reference DATA Brake + (Option) Thermostat n.c.
  • Page 56 Technical data Seidel 07/2002 Radial-/axial forces at the shaft end Performance curves DBK4N00100 DBK4H00100 - A.4.043.3/08, 044.3/35, 44 Servomotors DBL/DBK...
  • Page 57 Seidel Technical data 07/2002 DBK4N00160 DBK4H00160 - A.4.044.3/45, 46 Servomotors DBL/DBK...
  • Page 58: Iii.11

    Technical data Seidel 07/2002 III.11 DBK5 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 0rms Mains voltage [VAC] 230-480 Rated speed [min — 3000 — 3000 Rated torque [Nm] — — 230V Rated current — 3,94 —...
  • Page 59 Seidel Technical data 07/2002 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply) + Reference DATA Brake + (Option) Thermostat n.c.
  • Page 60 Technical data Seidel 07/2002 Radial-/axial forces at the shaft end Performance curves DBK5N00210 DBK5H00210 DBK5N00430 - A.4.043.3/09, 044.3/36, 37, 47 Servomotors DBL/DBK...
  • Page 61 Seidel Technical data 07/2002 DBK5H00430 - A.4.044.3/48 Servomotors DBL/DBK...
  • Page 62: Iii.12

    Technical data Seidel 07/2002 III.12 DBK6 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] Standstill current 0rms Mains voltage [VAC] 230-480 Rated speed [min — — Rated torque [Nm] — — 230V Rated current — — Rated power [kW] —...
  • Page 63: Dbk6

    Seidel Technical data 07/2002 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply) + Reference DATA Brake + (Option) Thermostat n.c.
  • Page 64 Technical data Seidel 07/2002 Radial-/axial forces at the shaft end Performance curves DBK6N00350 DBK6N00700 - A.4.043.3/10, 044.3/38, 39 Servomotors DBL/DBK...
  • Page 65 Seidel Technical data 07/2002 This page has been deliberately left blank. Servomotors DBL/DBK...
  • Page 66: Iii.13

    Technical data Seidel 07/2002 III.13 DBK7 Technical data Symbol [Unit] Data Electrical data Standstill torque [Nm] 19,5 Standstill current 11,8 0rms Mains voltage [VAC] 230-480 Rated speed [min — — — Rated torque [Nm] — — — 230V Rated current —...
  • Page 67 Seidel Technical data 07/2002 Dimensions (drawing in principle) Pin assignment Power connector Resolver connector Encoder connector (Option) Connection Connection Connection n.c. B- (Cosine) Thermostat 0 V (power supply) + Cosine A- (Sine) - Sine (power supply) + Reference DATA Brake + (Option) Thermostat n.c.
  • Page 68 Technical data Seidel 07/2002 Radial-/axial forces at the shaft end Performance curves DBK7N00650 DBK7N01200 DBK7N01950 - A.4.043.3/11, 044.3/40, 41, 49 Servomotors DBL/DBK...
  • Page 69 Seidel Appendix 07/2002 Appendix IV.1 Delivery package, transport, storage, maintenance, disposal Delivery package: — Motor from the DBL/DBK series — Technical description (documentation), 1 copy per delivery — Motor package leaflet (short info) Transport: — Climate category 2K3 to EN 50178 —...
  • Page 70: Dbk7

    Appendix Seidel 07/2002 IV.2 Removing faults The following table is to be seen as a “First Aid” box. There can be a large number of different rea - sons for a fault, depending on the particular conditions in your system. The fault causes described below are mostly those which directly influence the motor.
  • Page 71 Seidel Appendix 07/2002 IV.3 Index Text Page Text Page Ambient temperature ....8 Nameplate ....12 Assembly .
  • Page 72 S a le s and S er vice We are committed to quality customer service. In order to serve in the most effective way, please contact your local sales representative for assistance. If you are unaware of your local sales representative, please contact us. Europe Visit the european Danaher Motion web site at www.DanaherMotion.de...

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