Econ 3300 Series Installation And Operating Manual

Econ 3300 Series Installation And Operating Manual

Smart valve positioner
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Installation and Operating manual
®
Econ
Series 3300 Smart Valve Positioner
Rev. 3 – January 22, 2019
®
Econ
Series 3300
Smart Valve Positioner
1
www.eriks.com

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  • Page 1 Installation and Operating manual ® Econ Series 3300 Smart Valve Positioner ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 2: Table Of Contents

    Auto Calibration (AUTO CAL) ..................22 6.3.2 Manual Mode (MANUAL) ....................23 6.3.3 Parameter Mode (PARAM) ..................... 23 6.3.4 Hand Calibration Mode (HAND CAL) ................25 ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 3 7 ERROR AND WARNING CODES ......................32 7.1 E ............................32 RROR CODES 7.2 W ............................ 33 ARNING CODES 8 SOFTWARE MAP ........................... 34 9 MANUFACTURER CONTACT DETAILS: ....................35 ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 4: Introduction

    Introduction General Information for the users ® Thank you for purchasing the Econ series 3300 Smart Valve Positioner. Each product has been fully inspected after its production to offer you the highest quality and reliable performance. Please read the product manual carefully prior to installing and commission the product.
  • Page 5: Product Description

    été enlevées ou la zone est connue pour être non dangereux. ® Ø The enclosure of Econ series 3300 contains aluminum, which is considered to constitute a potential risk of ignition when subjected to impact or friction.
  • Page 6 It has IP66 ingress protection grade Ø Epoxy polyester powder coating resists the corrosion process. Ø Maintenance of the positioner is easy because of modularized inner structure. Ø SIL2 certified. ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 7: Type Plate Description

    Intrinsic safe types Precautions Be careful not to apply volatile solvent (hardener of instant adhesive, acetone, WD-40, etc.) to the sticker nameplate. Printed contents may be erased. ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 8: Product Specification

    4~20mA (DC 10~30V) Material Aluminum Die-casting Weight 2.0kg Painting Epoxy Powder Coating Tested under ambient temperature of 20’C, absolute pressure of 760mmHg, and humidity of 65%. ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 9: Certifications

    Intended application : Safety function is defined as to move into fail-safe-position, when signal to positioner is interrupted. Certification No. : V 460.02/15 Parts and Assembly Figure 3301/3302 exploded view Figure 3303/3304 exploded view ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 10: Product Dimensions

    Installation and Operating manual Product Dimensions Figure 3301 and 3302 Figure 3303 and 3304 ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 11: Installation

    6 pcs x M8 plate washer Ø 4 pcs x M8 nuts Ø ½” NPT gland for 6-8 mm cable diameter (air connections and air hose to be supplied by customer) ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 12: Installation Steps

    4. Attach the bar slide assembly with the supplied mounting bolts onto the actuator coupling. 5. Mount the positioner with the bracket and the U-bolts onto the actuator yoke – DO NOT ® Econ Series 3300 Smart Valve Positioner www.eriks.com...
  • Page 13 If the feedback lever touches the stopper, the positioner should be installed further away from the yoke. ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 14: Installation Steps

    1. Please remove the plug which blocks OUT port on the back of the figure 3301 unit. OUT ports on the side of the positioner should be blocked by plugs. ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 15: Bracket Information

    20 mm stem height (H). If actuator stem height (H ) is 30 mm or 50 mm, the bracket must be adjusted. Please refer to below table how to adjust the bracket. ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 16: Connections

    It is always recommended to use an air filter regulator. Ø The operation of this positioner has only been tested with clean air. For gases other than clean air please contact Econosto for suitability. ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 17: Supply Pressure Condition

    Double acting actuator – Figure 3302 & 3304 Double acting type positioner is set to use OUT1 and OUT2 port. As input signal increases, the supply pressure will be supplied through OUT1 port. ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 18: Connection - Power

    Terminal Overview Positioner Terminal IN +: Input Signal (+) IN -: Input Signal (-) Ground OUT+: Feedback Signal (+) (if mounted) OUT-: Feedback Signal (-) (if mounted) ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 19: Ground

    The size of orifice is Ø 1 mm. Please note that these orifices can only be used in conjunction with a gauge block. The orifices are supplied standard with the optional gauge block. ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 20: Option Pcb Adjustment

    2. Mount support PCB and plug sub-PCB into main PCB connector. ® ** Option Jumper must be removed, when HART option included sub-PCB is being mounted. ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 21: Operation

    To change display, push <ESC> + <UP> buttons at the same time. The display will change in the order indicated above. If <ESC> + <DOWN> pushed, the order will appear in reverse order. By pressing <ESC>, the display will return to “RUN” mode. ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 22: Auto Calibration (Auto Cal)

    AUTO1 when the positioner has been set by the valve manufacturer already, and the field user wants to re-calibrate the positioner. ⇨ ⇨ ⇨ <ENTER> <ENTER> <ENTER> 6 seconds ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 23: Manual Mode (Manual)

    Dead-Zone indicates the percentage of error allowance. In case of high level of packing friction, which may cause hunting, creating Dead-Zone can stabilize the valve operation ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 24 As the value increase, it is more likely to cause hunting. As the value decreases, it can cause poor linearity. ⇨ ⇨ ⇨ <ENTER> <DOWN> <ENTER> 2 times ⇨ ⇨ <ESC> <UP>/<DOWN> 3 times · <ENTER> ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 25: Hand Calibration Mode (Hand Cal)

    <DOWN> <ENTER> 6 seconds 3 times ⇨ ⇨ ⇨ <ENTER> <ESC> <UP>/<DOWN> Zero Adjustment <ENTER> ⇨ ⇨ ⇨ <DOWN> <ENTER> <UP>/<DOWN> End Adjustment <ENTER> ⇨ <ESC> ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 26 When reverse acting operating is used, End-Point can be adjusted within 10% of total valve stroke, without adjusting the valve’s zero point. ⇨ ⇨ ⇨ <ENTER> <DOWN> <ENTER> 4 times ⇨ ⇨ <ESC> <UP>/<DOWN) 3 times <ENTER> ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 27 ⇨ ⇨ ⇨ <ENTER> <DOWN> <ENTER> 6 times Zero Adjustment ⇨ ⇨ ⇨ <DOWN> <ENTER> <ESC> 3 times ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 28: Valve Mode (Valve)

    There are 3 types of characteristics – linear (LIN), equal percentage (EQ), and quick open (QO). ⇨ ⇨ ⇨ <ENTER> <DOWN> <ENTER> ⇨ ⇨ <ESC> <UP>/<DOWN> 3 times <ENTER> ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 29 Tight Shut Close allows the valve to close completely as the input signal reaches around 4mA. ⇨ ⇨ ⇨ <ENTER> <DOWN> <ENTER> 6 seconds 4 times ⇨ ⇨ <ESC> <UP>/<DOWN> 3 times <ENTER> ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 30 11mA. The difference between zero and end point must be greater or equal to 4mA. ⇨ ⇨ ⇨ <ENTER> <DOWN> <ENTER> 7 times ⇨ ⇨ <ESC> <UP>/<DOWN> 3 times <ENTER> ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 31: View Mode (View)

    Time elapsed for valve to fully open FULL_CL Time elapsed for valve to fully close. VM NOR Type of valve stroke on LCD. (in percentage or in value) ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 32: Error And Warning Codes

    I-value reaches at maximum or minimum limit. Ø Perform AUTO HF calibration. Ø Changes in valve friction. Ø Check setting pressure of actuator. Ø Changes in setting pressure of actuator. ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 33: Warning Codes

    Pv is over 4000. touch the lever stopper at 0% and Ø The angle of feedback lever is too large. 100%. Ø After re-installation, perform AUTO1 ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 34: Software Map

    Installation and Operating manual Software Map HART® is registered trademarks of the HART Communication Foundation ® Econ Series 3300 Smart Valve Positioner www.eriks.com Rev. 3 – January 22, 2019...
  • Page 35: Manufacturer Contact Details

    Installation and Operating manual Manufacturer contact details: If you have questions about this product, Please contact the nearest ECON distributor. You can find them on www.eriks.com ERIKS Flow Control Cypresbaan 63, 2908 LT Capelle aan den IJssel,...

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