BUSKRO BK730-2 User Manual
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BUSKRO BK730-2 User Manual

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BK730-2 Tabber 2
User's Guide V1.2
Part No. 9104528

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Summary of Contents for BUSKRO BK730-2

  • Page 1 BK730-2 Tabber 2 User’s Guide V1.2 Part No. 9104528...
  • Page 2 Neither Buskro Ltd. nor its dealers or distributors shall be liable to the purchaser nor any other person or entity with respect to any liability, loss, or damage caused or alleged to be caused directly or indirectly by this manual.

  • Page 3: Table Of Contents

    1.0 General Information ................1-0 Description ......................1-1 Features ......................... 1-2 1.2.1 High Speed Production ..................1-2 1.2.2 Integration with Buskro and 3 Party Equipment ........... 1-2 1.2.3 Simplified Mechanical Adjustments..............1-2 1.2.4 Software Controlled Tabber/Labeler Head Functions ........1-3 1.2.5 Construction, Safety Features, and Maintenance..........
  • Page 4 Operational Controls..................4-14 4.5.1 Online/Offline Status ..................4-14 4.5.2 Product Count, Production Rate, and Belt Speed Display......4-15 4.5.3 Error Conditions .................... 4-15 Maintenance Schedule..................4-16 Appendix A – Assembly Drawings Appendix B – Electrical Drawings Buskro Ltd. BK730-2 Tabber...

  • Page 5: General Information

    General Information Chapter General Information Buskro Ltd. BK730-2 Tabber...

  • Page 6: Description

    In keeping with Buskro’s philosophy of ease of use, the Tabber/Labeler head is designed with many innovative features. The Tabber/Labeler head is controlled through software via an operator keypad that permits rapid selection of the number of tabs dispensed and their placement positions.

  • Page 7: Features

    Features 1.2.1 High Speed Production The BK730-2 is capable of high production speeds in excess of 30,000 PPH for single tab operations, 25,000 PPH for double tab operations, and 23,000 PPH for triple tab operations. The unit has been solidly constructed with electrical components capable of delivering reliable, full-day production.

  • Page 8: Software Controlled Tabber/Labeler Head Functions

    The Tabber base has been specifically designed for the tabbing process and as such incorporates a number of unique features to optimize tabbing quality. Particular attention was paid to the transport belts for accurate edge positioning, the tab wrap section for the Buskro Ltd. BK730-2 Tabber...
  • Page 9 This ensures that tabs and labels are not applied at an angle onto the product due to skewing of materials during transport. Buskro Ltd. BK730-2 Tabber...

  • Page 10: Tabber/Labeler Base Specifications

    690 W 1.1 KW Machine Motor 1/3 H.P. DC controller 1/3 H.P. DC controller Mechanical Controls Product Thickness Rotary adjuster for product thickness Edge Selection Rotary adjuster for lateral table movement Skidbar Pressure control for product conveyance Buskro Ltd. BK730-2 Tabber...

  • Page 11: Tabber/Labeler Head Specifications

    Slide head on extrusion rail c/w locking lever Peel Point ⇑ ⇓ Adjustment Adjustable for materials up to 1 ½” thick Peel Point Lateral Adjustment Adjustment for different tab width up to 3” Despool Brake Adjust Adjustable for different production speed Buskro Ltd. BK730-2 Tabber...

  • Page 12: Tabber/Labeler Base And Head Dimensions

    Chapter 1 General Information Page 1-7 Tabber/Labeler Base and Head Dimensions Figure 1-1: Tabber/Labeler Base and Head dimensions. Buskro Ltd. BK730-2 Tabber...
  • Page 13 279 mm Despool Height 24.00” 609 mm Leveling Foot Width 24.00” 609 mm Upper Transport Width 24.53” 623 mm Front Face Width 8.31” 211 mm Despool Diameter 19.75” 502 mm Take-up Spool Diameter 13.00” 330 mm Buskro Ltd. BK730-2 Tabber...

  • Page 14: Bk730-2 Base

    BK730-2 Base Chapter BK730-2 Base Buskro Ltd. BK730-2 Tabber...

  • Page 15: Instrument Panel Functions

    Chapter 2 BK730-2 Base Page 2-1 Instrument Panel Functions The BK730-2 tabbing base is equipped with a system control panel containing all the Figure 2-1 necessary controls to operate the base. The front panel is shown in as a reference. The available controls include: •...

  • Page 16: Start Pushbutton

    Chapter 2 BK730-2 Base Page 2-2 position) the coil is not energized which allows the RUN signal to be passed due to the NC contacts at pins 9 and 10 at J2. In order for the FEED DISABLE function to work at the front panel, DIP switch S-6 must always be in the enabled position on the Base Control Board.

  • Page 17: Speed Control Module Connector

    Chapter 2 BK730-2 Base Page 2-3 • Run Mode - Machine will operate when the START button is pressed. • Jog Mode - Machine will operate only while the START button is pressed and held. 2.1.5 Speed Control Module Connector The Speed Control Module connector is used for production systems that have the universal Speed Control option installed.

  • Page 18: Head Rocker Switch (Head Power)

    Chapter 2 BK730-2 Base Page 2-4 and will pass on the stop signal from the Tabber Head whenever a stop or OFFLINE condition exists. 2.1.7 HEAD Rocker Switch (Head Power) Located to the right of the POWER switch, the HEAD switch supplies power to the tabbing head.

  • Page 19: Tabber Connection Receptacle Panel

    Chapter 2 BK730-2 Base Page 2-5 2.1.9 Tabber Connection Receptacle Panel Figure 2-3: Receptacle Panel Figure 2-3 The receptacle panel shown in provides electrical connections to the Tabber/Labeler head from the transport base. This section describes the function of each connection.

  • Page 20: Upstream And Downstream Installation Instructions

    Base Control Board (p/n 9102380) to coordinate the control of all Table 2-1 equipment in the system. Note that the proper interconnect cable, listed in , must be used depending on the system’s configuration. Table 2-1: BK730-2 Upstream/Downstream Integration Upstream Downstream Cable Required (Buskro P/N) BK425 (Shuttle Feeder) BK730-2 9102083A BK460 (Inline Base –...

  • Page 21: Electrical Connection To Upstream/Downstream Equipment

    1-1/8” wrench. Ensure that the system is level and that the tabletop of the BK730-2 is equal to or slightly below the tabletop of the upstream equipment and equal to or slightly higher than the tabletop of the downstream equipment.

  • Page 22: The Base Control Board (P/N 9102380A)

    Page 2-8 2.2.3 The Base Control Board (p/n 9102380A) The Base Control Board was designed as a universal control board for all Buskro machines enabling control signals to be communicated with multiple modules in a production system. It can also be easily integrated with third party equipment. The board...
  • Page 23 Chapter 2 BK730-2 Base Page 2-9 Figure 2-4: The Base Control Board (p/n 9102380A) The Base Control Board can be configured via the 6 DIP switches on DIP S1. These switches are used to enable or disable communication of a CONVEYOR stop input signal...
  • Page 24 Chapter 2 BK730-2 Base Page 2-10 Note that all input signals used in the unit are at a 12 VDC level (1kOhm pull-up to the +12 VDC supply), looking for a dry contact (STOP and START from other machines), while the unit provides dry contacts for those signals coming from other machines (STOP and START to other machines).

  • Page 25: The Speed Control Board (P/N 9102421)

    2.2.4 The Speed Control Board (p/n 9102421) The Speed Control Board (p/n 9102421) is a new option for Buskro systems enabling the speed of an entire production line to be controlled from a single location regardless of the number of subsystems involved.
  • Page 26 BK730-2 Base Page 2-12 Purchase, installation, and calibration of these components must be completed by qualified Buskro Ltd. Technicians On a third party unit, some rewiring or modifications may be required to derive and communicate the required signals DIP S2...
  • Page 27 Since this is an option, every Buskro Tabber base will come pre-wired from the factory for use with a Speed Control Board by using a pass-thru Dummy Speed Control Board (p/n 9103875).
  • Page 28 Chapter 2 BK730-2 Base Page 2-14 2.2.4.1 Dip Switch Settings The Speed Control Board has two 8 position DIP switches used to configure its operating Table mode based on the system’s setup requirements and position in the Production line. Table 2-4 list the switch assignments for DIP S2 and S3 respectively.
  • Page 29 Chapter 2 BK730-2 Base Page 2-15 2.2.4.2 Auto/Manual Switch The Auto/Manual switch enables the operator to bypass the speed control board and to operate the machine as if the board were not installed. This enables a supervisor or operator to quickly swap a Tabber between systems which have speed control and others which do not.
  • Page 30 Chapter 2 BK730-2 Base Page 2-16 base. Rotate the MIN pot on the DART Controller so that the transport moves at about 0.05 m/s. LED D8 will turn off when the speed drops below 0.05 m/s. 2. Switch the Speed Control Board Auto/Manual switch to Auto. Set the S3 DIP Switch on the Speed Control Board to Calibrate 0.0 m/s Mode (Position 1 On).

  • Page 31: Product Setup Instructions

    2.3.1 To adjust the base speed for smooth product transfer In order to prevent product buckling at the entry of the BK730-2 transport, it is important that the BK730-2 speed be slightly faster than the upstream delivery equipment. As a result, set the BK730-2 transport base so that it is slightly faster than the transport speed of the upstream equipment.

  • Page 32: Skidbar And Material Side Guide Adjustments

    BK730-2 tabletop. The function of the base’s transport section is to re- align and register any product that may be delivered in a skewed fashion from the upstream equipment so that when the tabbing head places a tab on the product, it will be correctly and accurately placed.
  • Page 33 If sufficient ball bearings are not removed when required, buckling of the mailpiece may occur. Ensuring the BK730-2 transport speed is faster than the speed of the upstream equipment will also help to minimize this problem.
  • Page 34 Chapter 2 BK730-2 Base Page 2-20 Figure 2-7: Rear of BK730-2 showing the edge selection handwheel Figure 2-8: Skidbar adjustment for height adjustment Buskro Ltd. BK730-2 Tabber...
  • Page 35 Chapter 2 BK730-2 Base Page 2-21 Figure 2-9 To select tabbed edge using the edge selection handwheel ( 1. Determine the side that the product needs to be tabbed or labeled. 2. For a back side tab placement, rotate the edge selection handwheel counter-clockwise (CCW) until the product is delivered within 1/8 to 1/4”...

  • Page 36: Product Thickness Adjustment (Upper Transport)

    Chapter 2 BK730-2 Base Page 2-22 2.3.3 Product Thickness Adjustment (Upper Transport) When feeding a new product, it may be necessary to adjust the upper transport assembly and the Tabber/Labeler head peel point assembly to accommodate the product’s thickness. Adjustment to the upper transport is made by rotating the product thickness handwheel Figure 2-10 ).

  • Page 37: Advanced Setup Instructions

    Chapter 2 BK730-2 Base Page 2-23 Note: Lowering of the upper transport assembly is accomplished by rotating the product thickness handwheel clockwise (CW). Conversely, a counter-clockwise (CCW) rotation of the handwheel will raise the upper transport assembly. Advanced Setup Instructions These instructions comprise all the adjustments necessary to optimize the operation of the tab-wrap section for trouble-free operation and superior tab-wrap quality.
  • Page 38 Chapter 2 BK730-2 Base Page 2-24 between the two rollers is uneven. Conversely, a tight gap setting will cause the crease roller to act as a knife shearing the tab into two pieces. Crease Roller 0.5 mm VIEW A Pinch Roller...
  • Page 39 Chapter 2 BK730-2 Base Page 2-25 Ruler Front Registration Rail Tabletop Pinch Rollers Figure 2-12: Pinch Roller Alignment Method To set the crease roller: 1. Access the crease roller by lifting the plastic safety cover located on the Upper Transport Assembly (p/n 212735A).

  • Page 40: Maintenance Schedule

    Chapter 2 BK730-2 Base Page 2-26 Maintenance Schedule The maintenance schedule table below applies to equipment operated daily on an 8-hour basis. If the equipment is to be used more frequently, the maintenance schedule must be adjusted accordingly. Table 2-6:...

  • Page 41: Mechanical Adjustments

    Mechanical Adjustments Chapter Tabber/Labeler Head (BK731-2) Buskro Ltd. BK730-2 Tabber...

  • Page 42: Tabber/Labeler Head Lateral Positioning

    ) and then pushing or pulling the head in the desired direction. Once this is done, the lock handle is retightened to secure the head in place. Figure 3-1: Illustration of the Labeling head lateral adjustment Buskro Ltd. BK730-2 Tabber...

  • Page 43: Peel Point Setup For Different Product Thickness

    3. Pull the mail piece in the direction shown to make sure that the mail piece is snuggly held between the suspension roller and the tabletop belt. 4. Lock the Peel Point Handle into position once the adjustment is made. Buskro Ltd. BK730-2 Tabber...

  • Page 44: Peel Point Lateral Adjustment

    Peel Point Sensor. The notch indicates the location of the sensor electronics used to detect tabs/labels in the Peel Point Assembly. Lateral positions can be adjusted by Figure 3-3 loosening the lock knob as shown in Buskro Ltd. BK730-2 Tabber...

  • Page 45: Label Spool Threading And Lateral Positioning

    In order to properly thread the labels, the following instructions as well as should be referenced: 1. Load the roll of labels onto the despool roll. Despooling is done in a clockwise direction. Assemble the hub guide to the core to lock the roll of labels in place. Buskro Ltd. BK730-2 Tabber...
  • Page 46 8. Ensure that the label backing paper is resting straight on the Label Drive Roller and then pull the release knob on Pressure Roller 2. 9. Rotate the Brush Pivot Arm clockwise in order to apply pressure against the label backing paper. Buskro Ltd. BK730-2 Tabber...

  • Page 47: Despool Brake Adjustment

    The despool speed can Figure 3-5 be adjusted by turning the Brake Adjustment Knob as shown in . A clockwise rotation of the knob will decrease its speed while a counter-clockwise rotation will increase speed. Buskro Ltd. BK730-2 Tabber...

  • Page 48: Labeler Connector Panel

    The Labeler Connector Panel on the BK731-2 is the electrical interface for power, operator keypad interface, output signals, and sensor inputs that enable the head to operate. Figure 3-6: Illustration of the labeler connector plate Table 3-1 The various functions are listed in Buskro Ltd. BK730-2 Tabber...

  • Page 49: Wide Labeler Guidelines (Bk731-2Wl & Ubk-731-Wl)

    Different angles with respect to the Right and Left Side Guides (p/n 212430 and 212431) for transported mail pieces can delay or accelerate detection of the physical mail piece resulting in inconsistent label positioning. Buskro Ltd. BK730-2 Tabber...

  • Page 50: The Tabber Skidbar Assembly

    Assembly is consistent along its entire length. If the ball bearings are closer to the tabletop at one end of the transport (say the upstream side) and higher at the other end, the material being conveyed will not be properly transferred to the label application and Buskro Ltd. BK730-2 Tabber...
  • Page 51 Skidbar Assembly. The mounting screws for the brackets should be tightened once the correct setup is achieved. Double-check for a consistent gap between the Skidbar Assembly and the tabletop once all the screws have been tightened. Buskro Ltd. BK730-2 Tabber...

  • Page 52: Wide Label Pressure Roller

    As part of a monthly preventative maintenance routine, it is important that the operator regularly inspect the pressure roller for excessive wear so that a replacement can be ordered through Buskro’s Service department. Buskro Ltd.

  • Page 53: Label Backer Tension

    Assembly, WL (p/n 9103816A). Figure 3-10 2. Adjust the label backer material so that it is taut as shown in 3. Reposition the Brush Pivot Assembly and tighten so that it is applying pressure onto the label backer material. Buskro Ltd. BK730-2 Tabber...

  • Page 54: Idler Roller Setup

    1/32” gap between the other edge of the backer material and the Tab Backer Guide. If the gap is too small, it is possible that the backer material will tear if there is insufficient clearance for the label backer to move during normal operation. Buskro Ltd. BK730-2 Tabber...

  • Page 55: Fanfold Supply Tray Assembly (P/N 9102031A)

    Peel Point Assembly. The entire Figure 3-13 assembly is illustrated in as a reference. Buskro Ltd. BK730-2 Tabber...

  • Page 56: Independent Nip Roller Height Adjustment

    To resolve this issue, the height of the nip rollers can now be independently Figure 3-14 adjusted via two ¼-28 UNF x 2 ½” socket head cap screws as identified in Buskro Ltd. BK730-2 Tabber...
  • Page 57 Chapter 3 Mechanical Adjustments Page 3-16 Nip roller block adjustment screws. Figure 3-14: Buskro Ltd. BK730-2 Tabber...

  • Page 58: User Interface

    User Interface Chapter User Interface Buskro Ltd. BK730-2 Tabber...

  • Page 59: Tabber/Labeler Keypad Interface

    (online) sets the head operation mode. On-Screen Display Production Data Error Condition Up Button (Menu Setup Menu Scroll) Down Button (Menu Test Menu (Diagnostics) Scroll) Position Menu Online Button (Turn head Online or Offline) Label Menu Figure 4-1: BK731-2 Keypad Controls Buskro Ltd. BK730-2 Tabber...

  • Page 60: Keypad Setup Menu

    The Product sensor detects the presence of a product to be labeled. This setting is mainly used on the BK730-2 which includes both a front and back through-beam sensor and requires the ability to switch between them. For a standalone Labeler, only the FWD setting is used.

  • Page 61: Adjustment Of The Product Sensor Position

    2. Press the <Setup> button. Press the Down button until the display reads “RESET COUNT <+++>”. 3. Press <+> button three times. The head should beep and reset the counter. 4. Press <Online> to exit the Setup menu. Buskro Ltd. BK730-2 Tabber...

  • Page 62: Software Version

    1. If the keypad does not say “OFFLINE”, press the <Online> key. 2. Press the <Setup> button. Press the Down button until the display reads “LIFE COUNT: #########”. This is the total number of labels applied with the system. 3. Press <Online> to exit the Setup menu. Buskro Ltd. BK730-2 Tabber...

  • Page 63: Form Size Error

    1. If the keypad does not say “OFFLINE”, press the <Online> key. 2. Press the <Setup> button. Press the Down button until the display reads “UNITS: ######”. 3. Press the <+> button to switch between “METRIC” or “IMPERIAL”. Buskro Ltd. BK730-2 Tabber...

  • Page 64: Keypad Test Menu

    4. Press <Online> to exit the Test menu. Table There are a total of 12 different tests under the Test menu. They are described in . Also reference Section Error! Reference source not found. for the sensor locations. Buskro Ltd. BK730-2 Tabber...
  • Page 65 When performed WITHOUT a roll of labels installed, the take-up Take-Up Test <ENTER> spool should rotate clockwise and stop automatically. Stop Relay STOP RELAY While the transport base is running, pressing <ENTER> will Test <ENTER> cause the transport base to stop. Buskro Ltd. BK730-2 Tabber...

  • Page 66: Keypad Position Menu

    4. Press the <+> or <-> key to change between the Auto and Manual settings. 5. If you wish to manually change the label position, go to Section 4.4.4. 6. Press <Online> to exit the Position menu. Note: If automatic label spacing is chosen, label position cannot be keyed in. Buskro Ltd. BK730-2 Tabber...

  • Page 67: Number Of Labels

    Page 4-9 4.4.2 Number of Labels The Buskro labeler has the ability to apply 1 to 3 labels on a piece during a single pass. In order to change the number of labels applied, reference the following steps: 1. If the keypad does not say “OFFLINE”, press the <Online> key.

  • Page 68: Manual Label Position

    7. Press the Down key until the display reads “POS 3: ##.###” and repeat step 5. 8. Press <Online> to exit the Position menu. Note: 0.00” is the minimum setting. A material size error condition could occur if the label positions are set too close together. The result is immediate. Buskro Ltd. BK730-2 Tabber...

  • Page 69: Keypad Labels Menu

    “drift” with labels being incorrectly placed on successive products. Although it is possible to manually enter the label pitch, the BK731-2 is capable of automatically determining both the appropriate pitch and sensor gain (Section 4.4.8). Figure 4-3: Label Pitch Example (In this case Label Pitch is 1.00") Buskro Ltd. BK730-2 Tabber...
  • Page 70 1” from the lead edge, with the second applied at 1.05”, the third one at 1.1” and so on. The label sensor gain will also need adjustment for accurate label placement when the manual label pitch function is used. Buskro Ltd. BK730-2 Tabber...

  • Page 71: Type Of Label Setting

    Peel Point is “BLOCKED” when a label is inserted between the peel point sections and “UNBLOCKED” when only the backing paper is inserted, the setting is correct. If not, repeat this section until the system operates properly. Buskro Ltd. BK730-2 Tabber...

  • Page 72: Peel Point Sensor Nudge Factor

    <ONLINE> button. The system will be offline during initial startup, whenever an error condition is detected, or when the user manually takes the system offline. Note: When the system is placed offline, the Labeler system will immediately cease operation. Buskro Ltd. BK730-2 Tabber...

  • Page 73: Product Count, Production Rate, And Belt Speed Display

    The Labeler head front safety Close the Labeler head cover. cover is opened during COVER OPEN operation. MATERIAL SIZE There is a misfeed or product Check if the product is fed correctly. ERROR skew. Buskro Ltd. BK730-2 Tabber...

  • Page 74: Maintenance Schedule

    The peel point sensor must be cleaned to prevent material build up. An air compressor is recommended. Semi Annually Examine all moving parts for wear. Replace if necessary. Note: Acquiring a small air compressor is recommended as compressed air is useful in removing debris. Buskro Ltd. BK730-2 Tabber...
  • Page 75 2-Phase Stepper Motor Driver Assembly (9103542A)......A-36 Figure A-33: BKT730 Tabber Revision 2, Testing (BKT730-2) ........A-37 Figure A-34: Base, BK730-2, 115 VAC (9103970A) – p.1 of 2......... A-39 Figure A-35: Base, BK730-2, 115 VAC (9103970A) – p.2 of 2......... A-40 Figure A-36: Upper Transport Assembly (212735A)..........
  • Page 76 Power Cable Assembly, BK730-2 (9101657A) .......... A-8 Table A-8: Encoder Cable Assembly, BK730-2 (9101658A) ........A-9 Table A-9: Photo F/B Cable Assembly, BK730-2 (9101659A) ........A-10 Table A-10: Jam Cable Assembly (9101660A)............A-11 Table A-11: Tabber Head Assembly, Version 2 (BK731A-2) ........A-12 Table A-12: Unwind Assembly (9101051A)...............
  • Page 77 Appendix A Assembly Drawings Table A-33: Base, BK730-2, 115 VAC (9103970A) ..........A-38 Table A-34: Upper Transport Assembly (212735A)........... A-41 Table A-35: Tabletop Assembly (325530A) ............... A-43 Table A-36: Tabber Base Mechanical Assembly (330730A)........A-45 Table A-37: Height Adjustment Screw Assembly (100540A) ........A-47 Table A-38: Bridge Handwheel Assembly (438311A) ..........
  • Page 78 It is matched with the top number in the balloon pointing at the associated part. Part Number: This column represents the Buskro part number. Quantity: This represents the total number of a given part in an assembly. It is matched with the bottom number in the balloon pointing at the associated part.

  • Page 79: Table A-1: Bk730A-2 Tabbing System

    646002 Fuse, 10A, 5 x 20 mm 700574 Shipping Bracket 9101077A Front Mounting Rail Assembly Page A-6 9101627 Buskro Serial Number Label 9101656A Output Cable Assembly, Tabber Page A-7 9101657A Power Cable Assembly, Tabber Page A-8 9101658A Encoder Cable Assembly, Tabber...

  • Page 80: Figure A-1: Bk730A-2 Tabbing System

    Appendix A Assembly Drawings Page A-1 Figure A-1: BK730A-2 Tabbing System Buskro Ltd. BK730-2 Tabber...

  • Page 81: Table A-2: Tabber Skidbar Assembly (330740A

    9101249 Rail Mounting Block 9101269 Handle, Racheting, 15 Series 9101398 Economy T-slot Stud, 5/16-18 UNC x 1" 9101492 Mounting Slide, AL 9101622 Mounting Bracket, Aligning Rail 9101623 Mounting Block, Slide Rail 9101624 End Caps (15 Series) Buskro Ltd. BK730-2 Tabber...

  • Page 82: Figure A-2: Tabber Skidbar Assembly (330740A

    Appendix A Assembly Drawings Page A-3 Figure A-2: Tabber Skidbar Assembly (330740A) Buskro Ltd. BK730-2 Tabber...

  • Page 83: Figure A-3: Jam Switch Assembly, Tabber (603520A

    Microswitch 603021 Microswitch Cover 606531 20” Cable, #22-2 609000 1” Shrink Wrap, 3/16” I.D. 609116 Ring Tongue Terminal #10, Red 614000 Male Contact Pin 614001 Plug, Cap Pin Housing Figure A-3: Jam Switch Assembly, Tabber (603520A) Buskro Ltd. BK730-2 Tabber...

  • Page 84: Figure A-4: Cable, Conveyor Interconnect(614530A

    614109 Pin, Power Contact 614110 Socket, Power Contact 614113 Cable Clamp 614128 Receptacle, 23-7 Reverse Amp Figure A-4: Cable, Conveyor Interconnect(614530A) VIEW B Color Black White Green Blue White/Black Orange VIEW B VIEW A VIEW A Buskro Ltd. BK730-2 Tabber...

  • Page 85: Figure A-5: Front Mounting Rail Assembly (9101077A

    Bearing Profile, Double Flange 9101248 Bearing Pad, Tabber Head Mount 9101620 Mounting Bracket, Slide Rail 9101621 Mounting Block, Right Slide Rail 9101622 Mounting Bracket, Aligning Rail 9101624 End Caps (15 Series) Figure A-5: Front Mounting Rail Assembly (9101077A) Buskro Ltd. BK730-2 Tabber...

  • Page 86: Figure A-6: Output Cable Assembly, Bk730-2 (9101656A

    Appendix A Assembly Drawings Page A-7 Table A-6: Output Cable Assembly, BK730-2 (9101656A) Item Part Number Quantity Description Reference 606018 22” Cable, #22-10, Shielded 614107 Male Contact, Pin, Yellow 614108 Female Contact, Socket, Yellow 614125 Plug, CPC, 13-9 614126 Cable Clamp, Shell 13...

  • Page 87: Figure A-7: Power Cable Assembly, Bk730-2 (9101657A

    Appendix A Assembly Drawings Page A-8 Table A-7: Power Cable Assembly, BK730-2 (9101657A) Item Part Number Quantity Description Reference 606034 22” Cable, #16-3, SJOW-A 614104 Plug Connector 17-3, Standard 614109 Pin, Power Contact 614110 Socket, Power Contact 614140 Cable Clamp, Shell 17...

  • Page 88: Figure A-8: Encoder Cable Assembly, Bk730-2 (9101658A

    Appendix A Assembly Drawings Page A-9 Table A-8: Encoder Cable Assembly, BK730-2 (9101658A) Item Part Number Quantity Description Reference 606014 22” Cable, #22-4 Shielded 9100725 Plug, Preh Locking, 4 Pin 9101280 Plug, Neutrik, Female, 4 Pin Figure A-8: Encoder Cable Assembly, BK730-2 (9101658A) Buskro Ltd.

  • Page 89: Figure A-9: Photo F/B Cable Assembly, Bk730-2 (9101659A

    Appendix A Assembly Drawings Page A-10 Table A-9: Photo F/B Cable Assembly, BK730-2 (9101659A) Item Part Number Quantity Description Reference 606018 22” Cable, #22-10 Shielded 9101238 Plug, Preh, Locking, 8 Pin 9101282 Plug, Neutrik, Female, 6 Pin Figure A-9: Photo F/B Cable Assembly, BK730-2 (9101659A) Buskro Ltd.

  • Page 90: Figure A-10: Jam Cable Assembly (9101660A

    Page A-11 Table A-10: Jam Cable Assembly (9101660A) Item Part Number Quantity Description Reference 606013 22” Cable, #22-3 Shielded 9100724 Plug, Preh Locking, 3 Pin 9101549 Plug, Neutrik, 3 Pin Figure A-10: Jam Cable Assembly (9101660A) Buskro Ltd. BK730-2 Tabber...

  • Page 91: Table A-11: Tabber Head Assembly, Version 2 (Bk731A-2

    9101052A Rewind Base Assembly Page A-16 9101053 Tabber Head Base Plate 9101054 Tab Storage Bin 9101055 Tab Drive Shaft 9101056 Abrasive Roller 9101058 Stepper Motor, 2 Phase 9101060A Idler Roller Assembly Page A-18 9101061 Drive Roller Buskro Ltd. BK730-2 Tabber...

  • Page 92: Figure A-11: Tabber Head Assembly, Version 2 - Page 1 Of 2 (Bk731A-2

    2. LOOP THE BLACK AND WHITE TORQUE MOTOR (9101065) CONNECTING WIRE AROUND THE FERRITE RING CORE (9102103) TWICE. THE FERRITE RING CORE SHOULD BE LOCATED 1/2" FROM THE 16 PIN WEIDMULLER CONNECTOR SEE NOTE 2 2.42 2.33 TABBER THREADING LABEL PLACEMENT Buskro Ltd. BK730-2 Tabber...

  • Page 93: Figure A-12: Tabber Head Assembly, Version 2 Page 2 Of 2 (Bk731A-2

    Appendix A Assembly Drawings Page A-14 Figure A-12: Tabber Head Assembly, Version 2 Page 2 of 2 (BK731A-2) Buskro Ltd. BK730-2 Tabber...

  • Page 94: Figure A-13: Unwind Assembly (9101051A

    9101088 Mounting Bracket, Brake Belt 9101103 Extrusion Cap 9101143 Shaft, Unwind Motor 9101145A Unwind Disc Assembly Page A-27 9101146 Unwind Braking Pad 9101147 Unwind Brake Belt 9101258 Oscillating Idler Roller Spring Figure A-13: Unwind Assembly (9101051A) Buskro Ltd. BK730-2 Tabber...

  • Page 95: Figure A-14: Rewind Assembly (9101052A

    Rewind Torque Motor Gear Head 9101141 Cam, 90 Degree 9101142 Shaft, Winding Motor 9101270 Strain Relief Bushing, SR 5M-3 9101569 Mounting Bracket, Proximity Sensor Figure A-14: Rewind Assembly (9101052A) MOTOR COMES WITH A CAPACITOR THAT IS MOUNTED IN BK731A Buskro Ltd. BK730-2 Tabber...
  • Page 96 Shrink Wrap, 3/16" I.D. (0.75" Long) 614000 Contact, Male, 22-18 AWG, Mini Mate-n-lok 614001 Plug, Cap Pin Housing 630004 Proximity Switch, Cut Cable Length to 7". Figure A-15: Cycle Proximity Switch Assembly (630004A) Colour Function Cycle Black Brown +12V Blue Ground Buskro Ltd. BK730-2 Tabber...

  • Page 97: Figure A-16: Idler Roller Assembly (9101060A

    Page A-18 Table A-15: Idler Roller Assembly (9101060A) Item Part Number Quantity Description Reference 9101060 Backer Idler Roller 9101071 Tab Backer Guide 9101075 O-Ring, 1-1/4 I.D. x 1-1/2 x 1/8” Figure A-16: Idler Roller Assembly (9101060A) Buskro Ltd. BK730-2 Tabber...

  • Page 98: Figure A-17: Lower Pivot Arm Assembly (9101069A

    Flange Bushing, 3/8 I.D. x 1/2 O.D. x 1/2 LG. 9101069 Pressure Roller 9101070 Pivot Arm 9101082 Quick Release Plunger 9101240 Spring, Pivot Arm 9101638 Bushing, Nylon, 3/8 "I.D. X 5/8" O.D. X 5/8" Figure A-17: Lower Pivot Arm Assembly (9101069A) Buskro Ltd. BK730-2 Tabber...

  • Page 99: Figure A-18: Peel Point Base Assembly (9101081A

    Dowel Pin, 3/8" DIA x 3" 9101128 Dowel Pin, 1/2" DIA x 4" 9101264A Peel Point Assembly Page A-31 9101687 Peel Point Lock Plate 9101743 Cable Clamp, 3/16 Dia. Figure A-18: Peel Point Base Assembly (9101081A) Buskro Ltd. BK730-2 Tabber...

  • Page 100: Figure A-19: Front Cover Assembly (9101111A

    Inkwell Door Handle 615533 Actuator, Magnetic 630006 1” Reflective Tape 9101110 Hinge, Mini Lift-off, In-line 9101111 Front Safety Cover 9101663 Tabber Right Side Cover 9101664 Panel Stiffener 9101686 Front Cover Magnetic Catch Figure A-19: Front Cover Assembly (9101111A) Buskro Ltd. BK730-2 Tabber...
  • Page 101 Brush Pivot Assembly (9101112A) Item Part Number Quantity Description Reference 404520 Screw, BHCS, 10-32 UNF x 3/8" 436300 Spring Pin, 3/16" Dia. X 1 3/4" Long 9101116A Brush Assembly 9101626 Brush Pivot Shaft Figure A-20: Brush Pivot Assembly (9101112A) Buskro Ltd. BK730-2 Tabber...

  • Page 102: Figure A-21: Keypad Mounting Rail Assembly (9101121A

    9101057A Tabber Keyboard Assembly Page A-24 9101121 Tabber Keyboard Rail Mounting Bracket 9101122 Tabber Sliding Rail 9101124 Bearing Profile, Keypad Mount 9101125 Bearing Pad, Keypad Mount 9101126 Double T-Nut Figure A-21: Keypad Mounting Rail Assembly (9101121A) Buskro Ltd. BK730-2 Tabber...
  • Page 103 Female Screwlock, 4-40 UNC 9101079 Tabber Keyboard Box 9101080A Tabber Keypad Board Assembly 9101083 Cover, Rear Tabber Keypad 9101083A Tabber Keypad Ribbon Cable Assembly 9101119 Hex Spacer, 6-32 UNC x 1/2" Figure A-22: Tabber Keypad Assembly (9101057A) Buskro Ltd. BK730-2 Tabber...
  • Page 104 Rewind Disc Assembly (9101130A) Item Part Number Quantity Description Reference 404020 Screw, FHCS, 10-32 UNF x 3/8" 405830 Screw, SHSS, 1/4-20 UNC x 1/2" 9101129 Rewind Hub 9101130 Rewind Tab Retaining Plate Figure A-23: Rewind Disc Assembly (9101130A) Buskro Ltd. BK730-2 Tabber...

  • Page 105: Table A-23: Tabber Connector Plate Harness (9101134A

    9101134C3 Photo F/B Cable (Cable #3) 9101134C4 Tab Cable (Cable #4) 9101134C5 Output Cable (Cable #5) 9101134C6 Product Cable (Cable #6) 9101134C7 Jam Cable (Cable #7) 9101134C8 Inhibit Cable (Cable #8) 9101134C9 Communications Cable (Cable #9) Buskro Ltd. BK730-2 Tabber...

  • Page 106: Figure A-24: Tabber Connector Plate Harness (9101134A

    Appendix A Assembly Drawings Page A-27 Figure A-24: Tabber Connector Plate Harness (9101134A) Comm Keypad FEMALE DB25 Controller I / O MALE DB25 PLACE IN ORDER: TIE ANCHOR, WASHER, LOCKWASHER, NUT Buskro Ltd. BK730-2 Tabber...
  • Page 107 404030 Screw, FHCS, 10-32 UNF x ½” 405850 Screw, SHSS, ¼-20 UNC x ¾” 9101144 Unwind Hub 9101145 Unwind Tab Retaining Plate 9101149 Tab Retaining Plate 9101150 Unwind Hub Guide Figure A-25: Unwind Disc Assembly (9101145A) Buskro Ltd. BK730-2 Tabber...

  • Page 108: Figure A-26: Oscillating Idler Assembly (9101233A

    Rubber Washer, 3/8" I.D. X 1" X 1/8" 9101109 Linear Bearing 9101232 Oscillating Idler Shaft 9101233 Oscillating Idler Slide Block 9101234 Oscillating Idler Mount Block 9101258 Oscillating Idler Roller Spring Figure A-26: Oscillating Idler Assembly (9101233A) Buskro Ltd. BK730-2 Tabber...
  • Page 109 Wire #16, Green, Hookup (10" Long) 9101620 Mounting Bracket, Slide Rail 606005-15 Wire #16, Green, Hookup (15" Long) 9101627 Buskro Serial Number Label 606009 Wire #16, White, Hookup (10" Long) 9101640 Handle, Panel Snap Style 606020 Wire, #18, Black, Hookup (10" Long)

  • Page 110: Table A-27: Peel Point Assembly (9101264A

    Shrink Wrap, 1/4" I.D., 125 C, 500V (3" Long) 9101671 Shrink Wrap, 1/2" I.D., 125 C, 500V (3" Long) 9103573 Plate, Peel Point Notch 9103578 Label, Peel Point Cable Warning 9103598 Tape, Double-Sided Foam 9103678 Label, Peel Point S/N Buskro Ltd. BK730-2 Tabber...

  • Page 111: Figure A-28: Peel Point Assembly (9101264A

    VIEW C CLEAR HOUSING BLACK HOUSING 2. +12V Collector Anode Green Emitter Black 1. TAB Cathode White 3. GND 9101072 Pin 9101264 Pin 606014 Colour 9100724 Pin Function Emitter Black Collector +12V Cathode White Anode Green +12V Buskro Ltd. BK730-2 Tabber...

  • Page 112: Figure A-29: Suspension Base Block Assembly (9101565A

    Shoulder Bolt, 3/8" ID x 2" (5/16-18 UNC) 440533 Washer, 3/8" ID x 0.06" Wide 500020 Bearing, R6, 3/8 ID 9101069 Pressure Roller 9101564 Mounting Block, Pressure Roller 9101565 Suspension Base Block 9101813 Suspension Compression Spring Figure A-29: Suspension Base Block Assembly (9101565A) Buskro Ltd. BK730-2 Tabber...

  • Page 113: Figure A-30: Terminal Block Assembly, Bk731-2 (9101575A

    Ground Block, AKE 2.5 9103724 Ferrules, Twin #18 Gauge Wire, White Figure A-30: Terminal Block Assembly, BK731-2 (9101575A) PLACE LABELS AS SHOWN. LABELS MUST BE VISIBLE AND RIGHT-SIDE UP WHEN MOUNTED IN UPPER ASSEMBLY VIEW A VIEW A Buskro Ltd. BK730-2 Tabber...
  • Page 114 5-Phase Stepper Motor Driver Assembly (9103541A) Item Part Number Quantity Description Reference 401310 Screw, PHMS, 4-40 UNC x 1/4" 9101123 Stepper Motor Driver, 5 Phase 9103541 Bracket, 5 Phase Motor Driver Figure A-31: 5-Phase Stepper Motor Driver Assembly (9103541A) Buskro Ltd. BK730-2 Tabber...

  • Page 115: Figure A-32: 2-Phase Stepper Motor Driver Assembly (9103542A

    Bracket, Fan, 2-Phase Driver 609004 Shrink Wrap, 1/8", 1" Long Figure A-32: 2-Phase Stepper Motor Driver Assembly (9103542A) Note: Connect fan power (red) to +12V (terminal 8 on 9101575A) Connect fan ground (black) to ground (terminal 10 on 9101575A) Buskro Ltd. BK730-2 Tabber...
  • Page 116 9101644 Sponge Rubber WeatherStripping,1/4x3/8x18YDS 9101888 Label, Downstream 9101889 Label, Conveyor In 9101891 Label, Upstream 9101892 Label, Conveyor Out 9103970A Base, BK730-2 Tabber Version 2, 115 VAC Page A-39 Figure A-33: BKT730 Tabber Revision 2, Testing (BKT730-2) Buskro Ltd. BK730-2 Tabber...

  • Page 117: Table A-33: Base, Bk730-2, 115 Vac (9103970A

    Appendix A Assembly Drawings Page A-38 Table A-33: Base, BK730-2, 115 VAC (9103970A) Item Part Number Quantity Description Reference 116533 Pulley, 12LF050 X R6 120323 Timing Belt, 225L050 212430 Right Side Guide 212431 Left Side Guide 212735A Upper Transport Assembly (BK730)

  • Page 118: Figure A-34: Base, Bk730-2, 115 Vac (9103970A

    Appendix A Assembly Drawings Page A-39 Figure A-34: Base, BK730-2, 115 VAC (9103970A) – p.1 of 2 Buskro Ltd. BK730-2 Tabber...

  • Page 119: Figure A-35: Base, Bk730-2, 115 Vac (9103970A

    Appendix A Assembly Drawings Page A-40 Figure A-35: Base, BK730-2, 115 VAC (9103970A) – p.2 of 2 Buskro Ltd. BK730-2 Tabber...

  • Page 120: Table A-34: Upper Transport Assembly (212735A

    Upper Transport Latch 449930 Space Washer, 1" ID X 0.031" THK 500030 Bearing, R8 X 1/2" ID 500055 Bearing, UBR-204-12S, 3/4" ID 615533 Actuator, Magnetic 700547 Nip Roller Cover 700548 Upper Transport Cover 9101641 Hinge, 115 Deg. Detent Buskro Ltd. BK730-2 Tabber...

  • Page 121: Figure A-36: Upper Transport Assembly (212735A

    Appendix A Assembly Drawings Page A-42 Figure A-36: Upper Transport Assembly (212735A) INSTALL HINGE SCREW COVERS (TWO PER HINGE) Buskro Ltd. BK730-2 Tabber...

  • Page 122: Table A-35: Tabletop Assembly (325530A

    Bearing, UBR202-10S, 5/8" ID 500055 Bearing, UBR-204-12S, 3/4" ID 706533 Upper Photosensor Bracket 707532 Left Form Plate Guide 707533 Right Form Plate Guide 9101271 Nut, M12 Note: Belts 120530 and 120531 are ordered as a belt set (9103545A). Buskro Ltd. BK730-2 Tabber...

  • Page 123: Figure A-37: Tabletop Assembly (325530A

    Tabletop Assembly (325530A) PLACE WHITE PRODUCT DETECT SENSOR FROM 330730A BOM HERE (2X) REMOVE RETAINING RINGS FROM BEARING P/N 500045 NOTE: TRANSPORT BELTS (120530 AND 120531) ARE ORDERED AS A SET (NOT INDIVIDUALLY) UNDER P/N 9103545A. Buskro Ltd. BK730-2 Tabber...

  • Page 124: Table A-36: Tabber Base Mechanical Assembly (330730A

    405530 Screw, BHCS, ¼-20 UNC x 1/2" 405570 Screw, BHCS, ¼-20 UNC x 1" 405810 Screw, SHSS, ¼-20 UNC x 1/4" 407270 Screw, SHCS, 3/8-16 UNC x 1" 407282 Screw, SHCS, 3/8-16 UNC x 1 3/4" Buskro Ltd. BK730-2 Tabber...

  • Page 125: Figure A-38: Tabber Base Mechanical Assembly (330730A

    Appendix A Assembly Drawings Page A-46 Figure A-38: Tabber Base Mechanical Assembly (330730A) Buskro Ltd. BK730-2 Tabber...

  • Page 126: Figure A-39: Height Adjustment Screw Assembly (100540A

    Table A-37: Height Adjustment Screw Assembly (100540A) Item Part Number Quantity Description Reference 100540 Height Adjustment Screw 110311 Gearbox Worm Gear, 0.374" Bore 436040 Spring Pin, 1/8" Dia. x 5/8" Figure A-39: Height Adjustment Screw Assembly (100540A) Buskro Ltd. BK730-2 Tabber...

  • Page 127: Figure A-40: Bridge Handwheel Assembly (438311A

    Assembly Drawings Page A-48 Table A-38: Bridge Handwheel Assembly (438311A) Item Part Number Quantity Description Reference 414170 Shoulder Bolt, 1/4" x 1" (10-24) 438309 Bridge Handwheel Arm 438311 Bridge Handwheel Figure A-40: Bridge Handwheel Assembly (438311A) Buskro Ltd. BK730-2 Tabber...

  • Page 128: Figure A-41: Sensor, Magnetic, No/Nc Cable (9101557A

    Sensor, Magnetic, NO/NC Cable (9101557A) Item Part Number Quantity Description Reference 609000 10” Shrink Wrap, 3/16” I.D. 614000 Male Contact Pin 614001 Plug, Cap Pin Housing 9101557 Sensor, Proximity, Magnetic NO/NC Figure A-41: Sensor, Magnetic, NO/NC Cable (9101557A) Buskro Ltd. BK730-2 Tabber...

  • Page 129: Figure A-42: Tabber Motor Assembly (530707A

    609111 Ring Tongue Terminal 615131 Box Connector, 3/8", Cable 800530 Motor, 1/3 HP, 90 VDC 9100188A Shaft Encoder Assembly, 6000 ppr Page A-51 9101563 Encoder Mount 9101672 Screw, BHCS, M3 x 6 9101812 Main Drive Shaft Buskro Ltd. BK730-2 Tabber...
  • Page 130 Page A-51 Table A-41: Shaft Encoder Assembly (9100188A) Item Part Number Quantity Description Reference 609000 0.75” Shrink Wrap, 3/16” I.D. 614008 Male Contact, Pin 614009 Plug, Pin Housing 9100188 Shaft Encoder Figure A-43: Shaft Encoder Assembly (9100188A) Buskro Ltd. BK730-2 Tabber...
  • Page 131 700743 Connector Plate, Rear, BK730 700743C1 Power Cable, Tabber 700743C2 Output Cable 700743C3 Encoder Cable 700743C4 Photo F/B Cable 700743C5 Jam Cable Figure A-44: Connector Plate Harness, BK730 (700743A) POWER OUTPUT ENCODER PHOTO F / B Buskro Ltd. BK730-2 Tabber...
  • Page 132 Knob, 36mm, Skirted 9102205 Switch, Breaker, 15A, 2 Pole, Illuminated Green 9102422 Switch, Rocker, 125VAC/4A, 250VAC/2A 9103882 Panel, Front Access Door, BK730A-2 9103967 Connector, 8-Octal, Standard Socket, Type S Figure A-45: Panel, Front Door Assembly, BK730A-2 (9103882A) Buskro Ltd. BK730-2 Tabber...
  • Page 133 Strain Relief, 1/2" NPT, 0.28-0.47" OD, Blk. Nylon 9103875 Printed Circuit Board, Dummy for Speed Control Board 9103883 Front Panel, BK730A-2 9103890A Terminal Block Assembly, BK730A-2 Page A-55 Figure A-46: Front Panel Assembly, Tabber Version 2 (9103883A) Buskro Ltd. BK730-2 Tabber...
  • Page 134 Fuse terminal, ZSI 2.5/2, 1/4 X 1 1/4, 10A 9103442 End bracket, EW 35 9103465 Power Supply, Switching, 12V 9103685 Relay, 12 VDC, SPDT, Din Rail Mounting Figure A-47: Terminal Block Assembly, Front Panel, BK730A-2 (9103890A) Buskro Ltd. BK730-2 Tabber...

  • Page 135: Table A-46: Base Cabinet Assembly (9104015A

    Cord, 15A/125VAC, 2.5m, N.A., IEC 9103968A Cabinet, Base Assembly, BK730A-2 9104143A Cable, Rear Panel, Upstream to BCB Page A-58 9104144A Cable, Downstream to BCB Page A-59 9104451A Cable, #21, Power from IEC to Front Panel Page A-60 Buskro Ltd. BK730-2 Tabber...

  • Page 136: Figure A-48: Base Cabinet Assembly (9104015A

    Appendix A Assembly Drawings Page A-57 Figure A-48: Base Cabinet Assembly (9104015A) Buskro Ltd. BK730-2 Tabber...

  • Page 137: Figure A-49: Cable, Rear Panel, Upstream To Bcb (9104143A

    Refer to table for unsleeved CUT 1/8" OFF END length of each wire OF KEYING PIN (9101647) AND INSTALL IN PIN 13 OF 614135 VIEW B VIEW A VIEW A VIEW B Buskro Ltd. BK730-2 Tabber...

  • Page 138: Figure A-50: Cable, Downstream To Bcb (9104144A

    Ground For Heater Table Control 31-33 Not Connected Master +Signal from Downstream equipment 1.7" Blue/Black 1.5" Black/White Master -Signal from Downstream equipment 36-57 Not Connected REFER TO TABLE FOR UNSLEEVED LENGTH OF EACH WIRE VIEW A Buskro Ltd. BK730-2 Tabber...
  • Page 139 614113 Cable Clamp 9100197 14-Pin Weidmuller 9100785 Contact, Female, 24-20 AWG, Size 20 DF 9102054 Receptacle, Female, 23-57 9103468 Ferrule, #22 AWG, Torquoise Figure A-51: Power from IEC to Front Panel (9104451A) VIEW A VIEW A Buskro Ltd. BK730-2 Tabber...
  • Page 140 Terminal block, Z-roofstyle, ZDU 4-2/4AN 9103437 Terminal block, Z-roofstyle, ground, ZPE 4-2/4AN 9103438 End plate, ZAP ZDU 4-2/4AN 9103439 Cross-connection, ZQV 4/2 9103442 End bracket, EW 35 Figure A-52: Terminal Block Assembly, Rear Panel, BK730A-2 (9104173A) Buskro Ltd. BK730-2 Tabber...
  • Page 141 BK730-2 Tabber Base Electrical Schematic (115 VAC Line Input)..B-1 Figure B-2: BK730-2 Tabber Base Electrical Schematic (230 VAC Line Input)..B-2 Figure B-3: BK730-2 Cable Reference Chart – Page 1 of 5 ..........B-3 Figure B-4: BK730-2 Tabber Base Wiring - Page 2 of 5 ..........B-4 Figure B-5: BK730-2 Tabber Base Wiring - Page 3 of 5 ..........B-5...
  • Page 142 Appendix B Electrical Drawings Page B-1 Figure B-1: BK730-2 Tabber Base Electrical Schematic (115 VAC Line Input) STOP Contacts CONV STOP (1) from Head CONV STOP (2) "Dry Contact" control for Feeders CABLE #15 (1) +12V (2) ENC+ Shaft Encoder...
  • Page 143 Appendix B Electrical Drawings Page B-2 Figure B-2: BK730-2 Tabber Base Electrical Schematic (230 VAC Line Input) STOP Contacts CONV STOP (1) from Head CONV STOP (2) "Dry Contact" control for Feeders CABLE #15 (1) +12V (2) ENC+ Shaft Encoder...
  • Page 144 Appendix B Electrical Drawings Page B-3 Figure B-3: BK730-2 Cable Reference Chart – Page 1 of 5 Ferrules: Wire Size vs. Colour Cable # Purpose Buskro P/N Cable P/N Wire Gauge Length [in] Wire Colours Colour Line, neutral, ground from rear terminal block assembly to power...
  • Page 145 Appendix B Electrical Drawings Page B-4 Figure B-4: BK730-2 Tabber Base Wiring - Page 2 of 5 PRODUCTION/JOG SPEED CONTROL 9101550A UPPER TRANSPORT SAFETY CONNECTOR PLATE - 700743A (PAGE 4 AND 5) 115 VAC POWER WIRING (PAGE 3) MOTOR ASSEMBLY - 530707A (PAGE 3 AND 4)
  • Page 146 Appendix B Electrical Drawings Page B-5 Figure B-5: BK730-2 Tabber Base Wiring - Page 3 of 5 Front Compartment View CABLE #13 CABLE #12 CABLE #22 (Dart Control Board) (Speed Control Board) p/n 640300 Metal Oxide Varistor, 120 VAC A+ A/F +F HI...
  • Page 147 Appendix B Electrical Drawings Page B-6 Figure B-6: BK730-2 Tabber Base Wiring - Page 4 of 5 Jam Switch Assembly Wiring Jam Switch 603520A Default DIP Switch Settings on BCB: CONV = Enabled Rear Compartment View UPSTR = Disabled CABLE #19...
  • Page 148 Appendix B Electrical Drawings Page B-7 Figure B-7: BK730-2 Tabber Base Wiring - Page 5 of 5 TABBER CONNECTOR PLATE (REAR VIEW) CABLE #5 CABLE #3 TO REAR TERMINAL SEE PAGE 4 BLOCK ASSY SEE PAGE 4 CABLE #2 CABLE #1...
  • Page 149 9101275 POWER +24V "OPEN Cable #12 PULSE COVER" DIR. Sensor A.W.OFF FULL/HALF C.D.INH "BIN" Buskro # 9101085 TAKE-UP TIMING Sensor Motor 5-Phase Driver Unit Buskro # 630004A Cable #13 "TAKE-UP" 9101123 (Page 5) Sensor Cable #7 Cable #8 Cable #6...
  • Page 150 Connector on Tabber BK, #18, 18" Connector Plate GN, #18, 15" GN, #18, 10" Chassis Ground RD, #18, 10" BK, #18, 10" Cooling 1 2 3 4 5 6 7 8 9 10 View A View A Buskro Ltd. BK730-2 Tabber...
  • Page 151 COMM Cable #10 INHIBIT PRODUCT KEYPAD POWER Cable #11 PHOTO F/B ENCODER CONTROLLER I/O WH RD GN RD Note: Cable #4 Cable #3B Cable #3A Cable #2 Cable #1 This is part of Cable Harness 9101134A. Buskro Ltd. BK730-2 Tabber...
  • Page 152 +12V Cable # 7 Cable # 12 COVER Cable # 8 INHIBIT To terminal blocks (Page 2) +12V Cable # 9 LINE Cable # 2 To Terminal Blocks (Page 2) ENC+ ENC- NEUTRAL Cable # 11 Buskro Ltd. BK730-2 Tabber...
  • Page 153 POWER +24V To Terminal Blocks Page 2 PULSE To Tabber Interface Board, +5 VDC & UWSTEP Page 4 DIR. To Terminal Blocks Page 2 From UNWIND Motor Page 1 A.W.OFF FULL/HALF C.D.INH TIMING 5-Phase Driver Unit Buskro Ltd. BK730-2 Tabber...
  • Page 154 BK731-2 Tabber Head Wiring - Page 6 of 6 2-PHASE DRIVER To Tab Step Motor Page 1 BLUE GREEN BLACK (GROUND) (GROUND) LINE NEUTRAL +5 VDC TABSET To Tabber To Terminal Blocks Interface Board: Page 2 Page 4 Buskro Ltd. BK730-2 Tabber...
  • Page 155 Appendix B Electrical Drawings Page B-14 Figure B-14: Tabber CPU Board DIP Switch Settings and Programming Buskro Ltd. BK730-2 Tabber...
  • Page 156 The Tabber II CPU Board (p/n 9101275) is a printed circuit board Figure B-15: Tabber CPU Board II DIP Switch Settings and Programming that is used to control the Buskro Tabbing Head. Version 2.0 of the Tabber II software is the initial release. Connects to Version 2.0 of the SSB II software is designed to be functionally...
  • Page 157 Indicates that a STOP Input is Sensor Connections JAM Response Configuration Jumper Connections to Control Computer received. received applied to Board Lit = Input Received Lit = Input Present Off = No Input Off = No Input Buskro Ltd. BK730-2 Tabber...

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