Related Manuals for Condec Orion-2C
Summary of Contents for Condec Orion-2C
- Page 1 Orion-2C, Orion-2D, Orion-3A & MPV-10K Pneumatic Pressure Controllers Adjustment & Maintenance Manual *Patent No. 4,698,998 Condec Sales Phone Number: (888) 295-8475 68859 Condec Web Site: www.4condec.com...
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Page 2: Table Of Contents
2.12 ORION-2C Valve Assembly (55283) Parts List ........ -
Page 3: About This Manual
• Simple Operation: Accompanying operator's manual provides clear, concise instructions for system operation. • ORION-2C, ORION-2D, ORION-3A: To obtain a specific pressure, either the Inlet Pressure valve or the Vent (outlet) valve (two outer valves) may be used since both provide precise control. As the pressure approaches the desired value, the valve being used for control should be slowly rotated clockwise to its closed position. -
Page 4: Maintenance
Recommended O-ring materials NOTE: Ratings are recommended for use in the Condec products and are meant to be used only as a guide. Based on your application you may need to do testing. The O-ring material applications listed below are for reference only and are not to be used in the valves. -
Page 5: Orion Manifold - Valve Seat Removal
ORION Manifold - Valve Seat Removal (ORION-2C: Refer to the List of Parts - Table 2-1 on page 10, and Exploded View - Figure 2-6 on page 12) (ORION-2D: Refer to the List of Parts - Table 2-2 on page 13, and Exploded View - Figure 2-8 on page 15) -
Page 6: Orion Manifold - Vernier Control Disassembly
ORION Manifold - Vernier Control Reassembly (ORION-2C: Refer to the List of Parts - Table 2-1 on page 10, and Exploded View - Figure 2-6 on page 12) (ORION-2D: Refer to the List of Parts - Table 2-2 on page 13, and Exploded View - Figure 2-8 on page 15) -
Page 7: Orion Manifold - Valve Seat Replacement
ORION Manifold - Valve Seat Replacement (ORION-2C: Refer to the List of Parts - Table 2-1 on page 10, and Exploded View - Figure 2-6 on page 12) (ORION-2D: Refer to the List of Parts - Table 2-2 on page 13, and Exploded View - Figure 2-8 on page 15) -
Page 8: Mpv-10K Manifold - Valve Seat Removal
6. Clean both the needle (11) and housing (10) in solvent, dry the parts and apply a small amount of fluorinated Krytox grease to the needle threads before reassembly. 7. Assemble the needle into the valve housing and turn it until it stops. 8. -
Page 9: Mpv-10K Manifold - Valve Seat Replacement
ORION Manifold - Valve Adjustment Procedure (Customer Installation) (ORION-2C Refer to the List of Parts - Table 2-1 on page 10, and Exploded View - Figure 2-6 on page 12) (ORION-2D Refer to the List of Parts - Table 2-2 on page 13, and Exploded View - Figure 2-8 on page 15) (ORION-3A Refer to the List of Parts - Table 2-3 on page 16, and Exploded View - Figure 2-10 on page 18) NOTE: The following minimum customer supplied input pressure equipment is required. -
Page 10: Mpv-10K Manifold - Valve Adjustment Procedure (Customer Installation)
17. Close the valve knob insert (4) clockwise until slightly snug. VENT 18. With the supply pressure at customer’s 100% line pressure (ORION-2C or ORION-3A: maximum 3000 PSI; ORION-2D: maximum 300 PSI). Open the valve until the indicated pressure stabilizes... -
Page 11: Recommended Mounting Patterns
Figure 2-2. Recommended Hole Pattern for MPV-10K 5.80" 1.53" .213" Diameter (2) places 1.350" (2) places 1.450" 1.450" 2.900" Figure 2-3. Recommended Hole Pattern for ORION-2C and ORION-2D 5.80" 1.75" .213" Diameter (2) places 1.350" (2) places 1.450" 1.450" 2.900"... -
Page 12: Orion-2C Valve Assembly (55283) Parts List
2.12 ORION-2C Valve Assembly (55283) Parts List The following table lists the component parts of the ORION-2C. Number Description Quantity 57482 Nut,Valve Needle Housing 54401 Locknut 58079 Knob 57889 Knob,Insert 57256 Gear,Spur 40 Teeth 59233 Gear,Spur 18-tooth 55896 Valve Seat... - Page 13 Figure 2-5. ORION-2C Valve Assembly (PN 55283) Mounting View Maintenance...
- Page 14 O-RING, ITEM 27, .239 ID O-RING, ITEM 28, .042 ID O-RING, ITEM 29, .799 ID O-RING, ITEM 32, .424 ID THESE COMPONENTS TO BE INSTALLED AT LOCATIONS B & C Figure 2-6. ORION-2C, Exploded View Orion/MPV-10K Adjustment & Maintenance Manual...
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Page 15: Orion-2D Valve Assembly (55286) Parts List
2.13 ORION-2D Valve Assembly (55286) Parts List The following table lists the component parts of the ORION-2D. Number Description Quantity 57482 Nut,Valve Needle Housing 54401 Locknut 58079 Knob 57889 Knob,Insert 57256 Gear,Spur 40 Teeth 59233 Gear,Spur 18-teeth 55896 Valve Seat 59387 Valve Seat,Stem 59045... - Page 16 Number Description Quantity 59878 Spacer .005 thk Mylar 59880 Spacer .007 thk Mylar 57699 Tube Male Connector 5/32 tube O.D. x 1/8 NPT Table 2-2. ORION-2D Valve Assembly Parts List (Continued) Figure 2-7. ORION-2D Valve Assembly (PN 55286) Mounting View Orion/MPV-10K Adjustment &...
- Page 17 THESE COMPONENTS TO BE INSTALLED AT LOCATIONS A & C 25/2X 23/2X 40/2X 43/2X 24/3X 35/2X 21/6X 25/2X 26/2X NOTES: LIGHTLY COAT THE FOLLOWING WITH LUBRICANT (PN 55593): O-RINGS, ITEMS 27, 28, 29 & 32. THREADS ON VALVE NEEDLES, ITEMS 11 & 18. ITEMS 41 &...
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Page 18: Orion-3A Valve Assembly (55287) Parts List
2.14 ORION-3A Valve Assembly (55287) Parts List The following table lists the component parts of the ORION-3A. Number Description Quantity 57482 Nut,Valve Needle Housing 54401 Locknut 58079 Knob 57889 Knob, Insert 57256 Gear, Spur 40 Teeth 59233 Gear, Spur 18 Teeth 55896 Valve Seat 59387... - Page 19 Number Description Quantity 55615 O-ring, Fluorocarbon (Viton) color black w/white dot 58314 Ball, chrome, steel 59731 Male connector, 1/8 tube x 1/8 NPT, stainless steel Table 2-3. ORION-3A Valve Assembly Parts List (Continued) Figure 2-9. ORION-3A Valve Assembly (PN 55283) Mounting View Maintenance...
- Page 20 THESE COMPONENTS TO BE INSTALLED AT LOCATIONS A & D 25/2X 23/2X 24/3X 35/2X 41/16X 22/14X 21/14X 25/2X 26/2X 41/16X 42/3X NOTES: LIGHTLY COAT THE FOLLOWING WITH LUBRICANT, PN 55593 O-RINGS, ITEMS 27, 28, 29, 32 & 40. THREADS ON VALVE NEEDLES, ITEMS 11 & 18. FOR REFERENCE ONLY: O-RING, ITEM 27, .239 ID O-RING, ITEM 28, .042 ID...
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Page 21: Mpv-10K Valve Assembly Parts List
2.15 MPV-10K Valve Assembly Parts List The following table lists the component parts of the MPV-10K. Number Description Quantity 54193 Valve body 54540 Housing, valve needle 59551 Valve needle 55896 Valve, seat 59045 Valve, needle seat 56059 Valve needle 55570 Washer, backing 60837 Screw, mach-pan HD... - Page 22 1.00 KNOB SETSCREW #6 (2) STOP WASHER LOCKNUT PANEL MOUNTING NUT 3.80 .853 1.70 1/8-27 NPT 1.35 .850 1/8 -27 Figure 2-11. MPV-10k Valve Assembly Mounting View Orion/MPV-10K Adjustment & Maintenance Manual...
- Page 23 16/2X NOTES: LIGHTLY COAT O-RINGS AND THREADS ON VALVE NEEDLE WITH THE FOLLOWING LUBRICANT, PART NO. 55593 O-RING, .042 ID O-RING, .239 ID Figure 2-12. MPV-10K, Exploded View Maintenance...
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Page 24: Specifications
Buna-N (standard) Note: Various O-ring materials may Note: Various O-ring materials may be installed in MPV-10K, but are not be installed in ORION-2C by special rated for 10,000 PSI. order. Nitrile Buna-N O-ring (PN 54803) 3.0.2 ORION-2D (PN 55286) Ethylene-propylene O-ring (PN 54906) -
Page 25: Orion/Mpv-10K Warranty And Return Policy
If a unit is found to be defective, it may be returned to our repair facility at the following address: CONDEC 3 SIMM LANE DOOR D, UNIT 2A... -
Page 26: Orion/Mpv-10K Return Material Authorization Form
COMPANY NAME: STREET: CITY, STATE, ZIP: ATTN: CONDEC • 3 SIMM LANE • DOOR D, UNIT 2A • NEWTOWN, CT 06470 ATTN: PRESSURE PRODUCTS/REPAIR LAB TEL: 888-295-8475 • FAX: 203-364-1556 or 715-234-6967 WEB SITE: www.4condec.com Orion/MPV-10K Adjustment & Maintenance Manual...
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