Allmand PORT-A-LITE Parts & Schematic Manual

Allmand PORT-A-LITE Parts & Schematic Manual

Single and dual lamp led
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Parts & Schematic Manual
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PORT-A-LITE ®
Single and Dual Lamp LED
Copyright © 2018 Allmand
Holdrege, NE, USA 68949 All rights reserved.
Part No.: 113927
Revision: A

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Summary of Contents for Allmand PORT-A-LITE

  • Page 1 Parts & Schematic Manual PORT-A-LITE ® Single and Dual Lamp LED Copyright © 2018 Allmand Part No.: 113927 Holdrege, NE, USA 68949 All rights reserved. Revision: A...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1.0 PORT-A-LITE SINGLE LAMP LED ASSEMBLY GROUP Single Lamp LED Base Assembly Group ............(1.1) Single Lamp LED Mast Assembly Group ............(1.2) 2.0 PORT-A-LITE DUAL LAMP LED ASSEMBLY GROUP Dual Lamp LED Base Assembly Group ............(2.1) Dual Lamp LED Outer Mast Assembly Group ..........(2.2) Dual Lamp LED Inner Mast Assembly Group ..........(2.3)
  • Page 3 Port-A-Lite ® PAGE LEFT BLANK INTENTIONALLY ©2018 Allmand®...
  • Page 4: Single Lamp Led Base Assembly Group

    SN 40-000001 and UP SN 41-000001 and UP 1.1 - Single Lamp LED Base Assembly Group (1 of 2) CONSSIN DRIVER INSTALL CONSSIN LED LAMP 50Hz CORD INSTALL 112781_B 112782_B Port-A-Lite Parts Manual...
  • Page 5 1.1 - Single Lamp LED Base Assembly Group (1 of 2) Item Part No. Part Description Qty. 112785P BASE WELDMENT CONSSIN 112783 PORT-A-LITE DRIVER ASSEMBLY 111451 CONSSIN KUEM2-320 LED LIGHT 112800 MALE 4 PIN QUICK CONNECT 530128 10” x 1 3/4 WHEEL 620550...
  • Page 6 SN 40-000001 and UP SN 41-000001 and UP 1.1 - Single Lamp LED Base Assembly Group (2 of 2) ACCESS PANEL INSTALL 112781_B 112782_B Port-A-Lite Parts Manual...
  • Page 7 Port-A-Lite ® SN 40-000001 and UP SN 41-000001 and UP 1.1 - Single Lamp LED Base Assembly Group (2 of 2) Item Part No. Part Description Qty. 112784P ACCESS COVER CONSSIN 112789 DOUBLE POLE ROCKER SWITCH 713578 RUBBER BUMPER 105626 CORD GRIP 1/2”...
  • Page 8: Single Lamp Led Mast Assembly Group

    SN 40-000001 and UP SN 41-000001 and UP 1.2 - Single Lamp LED Mast Assembly Group 108797_A Port-A-Lite Parts Manual...
  • Page 9 Port-A-Lite ® SN 40-000001 and UP SN 41-000001 and UP 1.2 - Single Lamp LED Mast Assembly Group Item Part No. Part Description Qty. 530405P OUTER MAST WELDMENT 530361P INNER MAST WELDMENT 530511P GUIDE TUBE INNER MAST 045145 1/4 x 1 1/2 SPRING ROLL PIN PL 650550 .785”...
  • Page 10: Dual Lamp Led Base Assembly Group

    SN 42-000001 and UP SN 43-000001 and UP 2.1 - Dual Lamp LED Base Assembly Group (1 of 3) 50Hz CORD INSTALL T-HANDLE INSTALL 113113_B 113114_B Port-A-Lite Parts Manual...
  • Page 11 Port-A-Lite ® SN 42-000001 and UP SN 43-000001 and UP 2.1 - Dual Lamp LED Base Assembly Group (1 of 3) Item Part No. Part Description Qty. 113115P BASE WELDMENT CONSSIN 530128 10” x 1 3/4 WHEEL 620550 1/2-13 LOCKING KNOB...
  • Page 12 SN 42-000001 and UP SN 43-000001 and UP 2.1 - Dual Lamp LED Base Assembly Group (2 of 3) ACCESS PANELS INSTALL 113113_B 113114_B Port-A-Lite Parts Manual...
  • Page 13 Port-A-Lite ® SN 42-000001 and UP SN 43-000001 and UP 2.1 - Dual Lamp LED Base Assembly Group (2 of 3) Item Part No. Part Description Qty. 113115P BASE WELDMENT CONSSIN 113125P CONSSIN ACCESS COVER 113070P CONSSIN ACCESS COVER SMALL...
  • Page 14 SN 42-000001 and UP SN 43-000001 and UP 2.1 - Dual Lamp LED Base Assembly Group (3 of 3) 113113_B 113114_B Port-A-Lite Parts Manual...
  • Page 15 2.1 - Dual Lamp LED Base Assembly Group (3 of 3) Item Part No. Part Description Qty. 113115P BASE WELDMENT CONSSIN 112783 PORT-A-LITE DRIVER ASSEMBLY 106729 SCREW TERMINAL BLOCK 2 GANG 041027 #10-24 x 3/4 PHILLIPS ROUND HEAD MACHINE SCREW 044018 #10-24 NYLOCK HEX NUT 041203...
  • Page 16: Dual Lamp Led Outer Mast Assembly Group

    SN 42-000001 and UP SN 43-000001 and UP 2.2 - Dual Lamp LED Outer Mast Assembly Group MAST CABLE DETAIL 113128_A DETAIL A Port-A-Lite Parts Manual...
  • Page 17 Port-A-Lite ® SN 42-000001 and UP SN 43-000001 and UP 2.2 - Dual Lamp LED Outer Mast Assembly Group Item Part No. Part Description Qty. 113127P OUTER MAST WELDMENT 100160 2-1/2 PULLEY 320185 CABLE 3/16 STEEL 10’ 530337 WINCH DLB 350...
  • Page 18: Dual Lamp Led Inner Mast Assembly Group

    SN 42-000001 and UP SN 43-000001 and UP 2.3 - Dual Lamp LED Inner Mast Assembly Group LIGHT BAR INSTALL 113128_A Port-A-Lite Parts Manual...
  • Page 19 Port-A-Lite ® SN 42-000001 and UP SN 43-000001 and UP 2.3 - Dual Lamp LED Inner Mast Assembly Group Item Part No. Part Description Qty. 530510P INNER MAST TUBE 530511P GUIDE TUBE INNER MAST 108980P 1/2-13 LOCKING KNOB LIGHT BAR WELDMENT PAL...
  • Page 20: English Single Lamp Led Decal Group

    WARNING 60Hz Looking at illuminated light fixtures could result 120V in serious injury. 3.5A Do not look directly at 108800 illuminated light fixtures. 108014 LEFT SIDE DETAIL 112779_A 112780_A BOTTOM DETAIL TOP DETAIL Port-A-Lite Parts Manual...
  • Page 21 CHECK LED DECAL 108014 DECAL LAMP WARNING 108800 DECAL 60Hz ELECTRICAL SPECIFICATIONS 112795 DECAL ALLMAND BRAND 108806 DECAL WEIGHT PAL LED SINGLE LAMP 112145 DECAL OPERATION PAL LED SINGLE LAMP 112796 DECAL ALLMAND PAL LED SINGLE LAMP BRAND ©2018 Allmand®...
  • Page 22 Shut down equipment before entering electrical compartment. Do not look directly at 107251 illuminated light fixtures. 108014 RIGHT SIDE DETAIL 112779_A 112780_A BOTTOM DETAIL TOP DETAIL Port-A-Lite Parts Manual...
  • Page 23 Port-A-Lite ® SN 41-000001 and UP 3.1 - English Single Lamp LED Decal Group (2 of 2) Item Part No. Part Description Qty. 103689 CHECK LED DECAL 107251 DECAL DANGER HIGH VOLTAGE 107975 PARTS & SERVICE DECAL 108014 DECAL LAMP WARNING...
  • Page 24: Wordless Single Lamp Led Decal Group

    3.2 - Wordless Single Lamp LED Decal Group (1 of 2) 17 lb (8 kg) 17 lb (8 kg) 77 lb (34 kg) 111 lb (50 kg) 108806 60Hz 50Hz 120V 220V 3.5A 3.5A 108800 108801 108011 LEFT SIDE DETAIL 112779_A 112780_A BOTTOM DETAIL TOP DETAIL Port-A-Lite Parts Manual...
  • Page 25 DECAL LAMP WARNING WORDLESS 108800 DECAL 60Hz ELECTRICAL SPECIFICATIONS 108801 DECAL 50Hz ELECTRICAL SPECIFICATIONS 108806 DECAL WEIGHT PAL LED SINGLE LAMP 112145 DECAL OPERATION PAL LED SINGLE LAMP 112795 DECAL ALLMAND BRAND 112796 DECAL ALLMAND PAL LED SINGLE LAMP BRAND ©2018 Allmand®...
  • Page 26 3.2 - Wordless Single Lamp LED Decal Group (2 of 2) Parts & Service Contact your authorized dealer or visit www.allmand.com or call 1-800-562-1373 108012 107975 104880 108011 RIGHT SIDE DETAIL 112779_A 112780_A BOTTOM DETAIL TOP DETAIL Port-A-Lite Parts Manual...
  • Page 27 Port-A-Lite ® SN 40-000001 and UP SN 41-000001 and UP 3.2 - Wordless Single Lamp LED Decal Group (2 of 2) Item Part No. Part Description Qty. 103689 CHECK LED DECAL 104880 DECAL WORDLESS HIGH VOLTAGE 107975 PARTS & SERVICE DECAL...
  • Page 28: English Dual Lamp Led Decal Group

    3.3 - English Dual Lamp LED Decal Group (1 of 3) NO STEP 090147 17 lb (8 kg) 7 lb (3 kg) 30 lb (14 kg) 153 lb (69 kg) 224 lb (102 kg) 113936 60Hz 120V TOP DETAIL 3.5A 108800 113111_A FRONT DETAIL 113112_A Port-A-Lite Parts Manual...
  • Page 29 Part Description Qty. 090147 NO STEP DECAL 108803 DECAL 60Hz ELECTRICAL SPECIFICATIONS 113130 DECAL ALLMAND BRAND 113936 DECAL WEIGHT PAL LED DUAL LAMP 112146 DECAL OPERATION PAL LED DUAL LAMP 113129 DECAL ALLMAND PAL LED DUAL LAMP BRAND ©2018 Allmand®...
  • Page 30 Shut down equipment before entering electrical compartment. 107251 Parts & Service Contact your authorized dealer or visit www.allmand.com or call 1-800-562-1373 107975 BOTTOM DETAIL 108012 113111_A BACK DETAIL 113112_A Port-A-Lite Parts Manual...
  • Page 31 SN 43-000001 and UP 3.3 - English Dual Lamp LED Decal Group (2 of 3) Item Part No. Part Description Qty. 107251 DECAL DANGER HIGH VOLTAGE 107975 PARTS & SERVICE DECAL 108012 DECAL ON-OFF WORDLESS 113130 DECAL ALLMAND BRAND ©2018 Allmand®...
  • Page 32 Make sure pawl engages gear. Apply silicone to rachet pawl and spacer. 107965 Do not look directly at illuminated light fixtures. 108014 LEFT SIDE DETAIL 113111_A RIGHT SIDE DETAIL 113112_A Port-A-Lite Parts Manual...
  • Page 33 Port-A-Lite ® SN 43-000001 and UP 3.3 - English Dual Lamp LED Decal Group (3 of 3) Item Part No. Part Description Qty. 103689 CHECK LED DECAL 107965 DECAL WINCH CAUTION 108014 DECAL LAMP WARNING ©2018 Allmand®...
  • Page 34: Wordless Dual Lamp Led Decal Group

    113936 60Hz 50Hz 120V 220V 3.5A 3.5A 17 lb (8 kg) 7 lb (3 kg) 30 lb (14 kg) 224 lb (102 kg) 153 lb (69 kg) 108800 108801 113936 TOP DETAIL 107522 113111_A FRONT DETAIL 113112_A Port-A-Lite Parts Manual...
  • Page 35 NO STEP WORDLESS DECAL 108803 DECAL 60Hz ELECTRICAL SPECIFICATIONS 108802 DECAL 50Hz ELECTRICAL SPECIFICATIONS 113936 DECAL WEIGHT PAL LED DUAL LAMP 112146 DECAL OPERATION PAL LED DUAL LAMP 113130 DECAL ALLMAND BRAND 113129 DECAL ALLMAND PAL LED DUAL LAMP BRAND ©2018 Allmand®...
  • Page 36 SN 43-000001 and UP 3.4 - Wordless Dual Lamp LED Decal Group (2 of 3) 104880 Parts & Service Contact your authorized dealer or visit www.allmand.com or call 1-800-562-1373 107975 BOTTOM DETAIL 108012 113111_A BACK DETAIL 113112_A Port-A-Lite Parts Manual...
  • Page 37 SN 43-000001 and UP 3.4 - Wordless Dual Lamp LED Decal Group (2 of 3) Item Part No. Part Description Qty. 104880 DECAL WORDLESS HIGH VOLTAGE 107975 PARTS & SERVICE DECAL 108012 DECAL ON-OFF WORDLESS 113130 DECAL ALLMAND BRAND ©2018 Allmand®...
  • Page 38 SN 42-000001 and UP SN 43-000001 and UP 3.4 - Wordless Dual Lamp LED Decal Group (3 of 3) 107532 108011 LEFT SIDE DETAIL 113111_A RIGHT SIDE DETAIL 113112_A Port-A-Lite Parts Manual...
  • Page 39 Port-A-Lite ® SN 42-000001 and UP SN 43-000001 and UP 3.4 - Wordless Dual Lamp LED Decal Group (3 of 3) Item Part No. Part Description Qty. 103689 CHECK LED DECAL 107532 DECAL WINCH CAUTION WORDLESS 108011 DECAL LAMP WARNING WORDLESS...
  • Page 40: Single Lamp Led 60Hz Schematic

    CORD 2 GANG 15 AMP DRIVER TERMINAL STRIP GREEN DPST WHITE - 14 AWG BLUE BLUE BLACK BLACK - 14 AWG BROWN BROWN WHITE GREEN - 14 AWG GREEN W/ GRND YELLOW STRIPE GREEN AC GROUND 112790_A Port-A-Lite Parts Manual...
  • Page 41 Port-A-Lite ® SN 41-000001 and UP 4.1 - Single Lamp LED 60Hz Schematic (2 of 2) RESUME FROM PREVIOUS PAGE 4 PIN 4 PIN FEMALE QUICK MALE QUICK 2 GANG CONNECTOR CONNECTOR TERMINAL STRIP GREEN GREEN/YELLOW #1 LED LIGHT BLUE...
  • Page 42: Single Lamp Led 50Hz Schematic

    CORD 2 GANG 15 AMP DRIVER TERMINAL STRIP GREEN DPST WHITE - 14 AWG BLUE BLUE BLACK BLACK - 14 AWG BROWN BROWN WHITE GREEN - 14 AWG GREEN W/ GRND YELLOW STRIPE GREEN AC GROUND 112790_A Port-A-Lite Parts Manual...
  • Page 43 Port-A-Lite ® SN 40-000001 and UP 4.2 - Single Lamp LED 50Hz Schematic (2 of 2) RESUME FROM PREVIOUS PAGE 4 PIN 4 PIN FEMALE QUICK MALE QUICK 2 GANG CONNECTOR CONNECTOR TERMINAL STRIP GREEN GREEN/YELLOW #1 LED LIGHT BLUE...
  • Page 44: Dual Lamp Led 60Hz Schematic

    GREEN GREEN AC GROUND 2 GANG 15 AMP DRIVER TERMINAL STRIP GREEN DPST WHITE - 14 AWG BLUE BLUE BLACK BLACK - 14 AWG BROWN BROWN WHITE GREEN - 14 AWG GREEN W/ GRND YELLOW STRIPE 112790_A Port-A-Lite Parts Manual...
  • Page 45 Port-A-Lite ® SN 43-000001 and UP 4.3 - Dual Lamp LED 60Hz Schematic (2 of 2) RESUME FROM PREVIOUS PAGE 4 PIN 4 PIN FEMALE QUICK MALE QUICK 2 GANG CONNECTOR CONNECTOR TERMINAL STRIP GREEN GREEN/YELLOW #1 LED LIGHT BLUE...
  • Page 46: Dual Lamp Led 50Hz Schematic

    GREEN GREEN AC GROUND 2 GANG 15 AMP DRIVER TERMINAL STRIP GREEN DPST WHITE - 14 AWG BLUE BLUE BLACK BLACK - 14 AWG BROWN BROWN WHITE GREEN - 14 AWG GREEN W/ GRND YELLOW STRIPE 112790_A Port-A-Lite Parts Manual...
  • Page 47 Port-A-Lite ® SN 42-000001 and UP 4.4 - Dual Lamp LED 50Hz Schematic (2 of 2) RESUME FROM PREVIOUS PAGE 4 PIN 4 PIN FEMALE QUICK MALE QUICK 2 GANG CONNECTOR CONNECTOR TERMINAL STRIP GREEN GREEN/YELLOW #1 LED LIGHT BLUE...
  • Page 48 Port-A-Lite ® 1502 West 4th Avenue Holdrege, NE 68949 phone: (308) 995-4495 • toll free: (800) 562-1373 fax: (308) 995-5887 www.allmand.com...

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