Related Manuals for Bulteh 2000 EKOMILK mini DAIRY Plant 120L
Summary of Contents for Bulteh 2000 EKOMILK mini DAIRY Plant 120L
- Page 1 BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; AUTOMATIC MINI DAIRY PLANT EKOMILK mini Dairy Plant 120L TECHNICAL MANUAL 2016...
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Page 2: Table Of Contents
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; TABLE OF CONTENTS 1. GENERAL Terms of use of the present technical manual Structure of safety instructions Warranty terms Liability limitation 2. 2. -
Page 3: General
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; 1. GENERAL 1.1 Terms of use of the present technical manual: This technical manual is included into the complete set of the plant for processing of dairy products and contains important instructions for its operation and maintenance. -
Page 4: Liability Limitation
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; 1.4 Liability limitation: Comply with the technical guidance - this is a necessary condition for safe operation of the plant for processing of dairy products and achieving the technical parameters of the product. -
Page 5: Appropriate Application Of The Plant
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; 2.4 Appropriate application of the plant: This plant is designed for processing of liquid dairy products in small quantities. Inappropriate application of the plant is not allowed. - Page 6 BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; Principle diagram of connecting the four-wire residual current device protection: After the residual current device protection the zero and protective conductors must not be connected anywhere between themselves;...
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Page 7: Plumbing Fixtures Assembly
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; 3.2 Diagram of assembly for plumbing fixtures: (pic.1/pos.1), (pic.2/pos.1÷3) Plumbing fixtures assembly must be performed by an authorized technician who is pre-trained and familiar with the technical characteristics of the plant and its peculiarities. -
Page 8: Assembly Diagram To Power Source
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; In case that the user has the possibility to use the processed hot water for other purposes (washing, irrigation, watering of livestock, etc.), water storage tanks have to be connected in the fitting (pic.3/pos.1). -
Page 9: Diagram Of Waste Water Drainage From The Upper Board
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; Power cable must pass through the fitting of the electric cabinet installed in the plant (pic.4/pos.1), and fitting on the rear center column of the unit - when transported this fitting is removed and attached on the inside of the column (pic.5/pos.1). - Page 10 BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; 4.2 Parts of the installation and their design: The installation for dairy products’ processing consists of the following main parts: 4.2.1 Main processing device, comprising : 4.2.1.1 Metal vat with water jacket for heating &...
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Page 11: Metal Vat Cover With Mixer
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; After checking the safety hydraulic-overflow valve the system pressure must be restored to its normal working value of 1.5 bar. Pic.8 Pic.9 4.2.1.2... -
Page 12: Dosing System
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; 4.2.1.4 Dosing system: It includes the following: - Dosing pump, - dosing pistol, - dosing pistol trigger. The dosing pump’s rotation speed can be set up between 33% and 100%. In practice this speed determines its flow. -
Page 13: Control Panel
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; 4.2.1.6 Control Panel: (pic.13/pos.1÷11) pic.1 DIGITAL DISPLAY (on the control panel): - LED indication : for product temperature - LED indication : for elapsed time - LCD: symbolic indicator of specific functions : for parameters’... -
Page 14: Electric Heaters 4 Pcs. Х 5Kw
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; - Continuous Sound signaling: failure of the installation - Beep (1 second) might indicate : the end of the step (if preset by the operator) signal for an interruption which requires operator’s intervention. -
Page 15: Tools & Accessories For Dairy Product Processing
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; 4.2.2 Tools & accessories for dairy product processing. Tools and accessories include the following parts: 1. Curd separator 2. Receptacle for making curd 3. -
Page 16: Technical Data
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; 5. TECHNICAL DATA: Measuring PARAMETERS: VALUE Units 1. Rated working volume 2. Minimum working volume 3. Maximum working volume 4. Installed power (optional) 10 / 20 15÷40... - Page 17 BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; 6.1.5 Connect the flexible pipeline that discharges the waste water from the upper board to the sewerage; 6.1.6 Supply water to the Plant for processing dairy products from the water source;...
- Page 18 BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; the temperature of the water in the heat exchanger - in this case the temperature of the cooling water. 6.1.19 Select any program from freely programmable ones – 5 to 9 inclusive;...
- Page 19 BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; is about 15-20 mm above the top end of the suction pipe in the vessel for thermal processing of dairy products. 6.1.42 Reassemble the holender connection.
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Page 20: Cleaning Of Dairy Product Processing Plant
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; about 15 to 20 liters of cooling water. Go back to heating mode. If the ringing sound does not disappear, repeat the procedure. -
Page 21: Faults
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; Transporting the Plant for processing of dairy products is carried out vertically in a transport case with a special wooden pallet. The Plant shall be rigidly secured to the wooden pallet with four studs that pass through the pallet and turned in the screw holes instead of leveling heels. - Page 22 BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; "No Water Press " Cannot start a process. "Няма вода " No pressure of the input (cooling) water. Signal for the operator ! "Нет...
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Page 23: Controls
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; CONTROLS: (English) " 1.Select Recipe ", : Selection of process recipe " 2.Edit Recipe ", : View / edit / make recipe "... -
Page 24: Recipes
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; 11. Recipes Fixed recipes: These 4 recipes cannot be edited! Recipe1 : Yogurt ("BKMilk[]") : Bulgarian yogurt Recipe2 : Cow Cheese (“CowGoatBSS[]") : Cow / goat white brine cheese Recipe3 : Sheep Cheese (“SheepBSS[]") : Sheep white brine cheese... - Page 25 BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; "Sheep Cheese", "Овче сирене ", "Овечья брынза", 3, // N: recipe EDITDISABLE, // "Heat",68°, , //1 "Past",68°,0:25, //2 "Cool",33°, , //3 "Intr", 0°, , //4 "Ferm",33°,1:00, //5...
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Page 26: Quality Certificate
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; QUALITY CERTIFICATE № ………….. Unit : PLANT FOR PROCESSING OF DAIRY PRODUCTS Factory number : ……………………………. Manufactured on : …………………………….. The product is suitable for manufacturing process. -
Page 27: Sales Service
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; 13. SALES SERVICE Product: Plant for processing of liquid dairy products Factory № : ………………. Refusal Service Date Signature and service technician... -
Page 28: Attachments
BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; Attachment №1... - Page 29 BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; LEGEND : Fitting ¾“ – ø20 – drinking water inlet "Y" filter Pressure sensor Pressure reducing valve Electromagnetic valve drainage outlet „cap“...
- Page 30 BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; 29. Connection to drains system 30. Connection to drains system 31. Portable metal tube for product pouring out 32. Holender connection 33. Flexible pipe with inbuilt metal coil 34.
- Page 31 BULTEH 2000 Ltd. Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711; Attachment №2...