Leantechnik Lifgo Series Instructions For Installation, Commissioning And Maintenance

Leantechnik Lifgo Series Instructions For Installation, Commissioning And Maintenance

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www.leantechnik.ru
leantechnik@ya.ru
8 (499) 703-40-85
lifgo
& lean SL
5.0 – 5.3
®
®
Instructions for Installation,
Commissioning & Maintenance
LEANTECHNIK AG
Version 01.2010 /
www.leantechnik.com

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Summary of Contents for Leantechnik Lifgo Series

  • Page 1 8 (499) 703-40-85 lifgo & lean SL 5.0 – 5.3 ® ® Instructions for Installation, Commissioning & Maintenance LEANTECHNIK AG Version 01.2010 / www.leantechnik.com...
  • Page 2 8 (499) 703-40-85 Important notes on lifter installation Note! The shipping lock (assembly aid) must remain in the lifter guide block until it is slid onto the gear rack/guide rail. Otherwise the rollers can be lost. For this reason, also make sure that there is no air gap between the gear rack/guide rail and the shipping lock when the lifter/guide block is slid on or pulled out.
  • Page 3: Table Of Contents

    8 (499) 703-40-85 Contents Rules Introduction Component identification Contact address Warranty Product liability EU Machine directives Technical changes/modifications Symbols used Product information Technical data Proper use Improper use Safety regulations General Hazardous points Shipping Storage Assembly Start- up...
  • Page 4: Rules

    1.4 Warranty The manufacturer’s warranty from LEANTECHNIK AG is 1 year, according to the general terms & conditions (T&C). They are found in separate documentation. The warranty for replacement parts is 12 months after commissioning. Use only original replacement parts from LEANTECHNIK AG when replacing parts, because no liability for material quality, correct dimensions, and proper machining can be provided for replacement parts from other manufacturers.
  • Page 5: Product Liability

    EC directive. 1.7 Technical changes/modifi cations LEANTECHNIK AG reserves the right to make technical changes to improve the product. Changes or modifi cations to lifgo & lean SL may be performed only with written permission from LEAN- ®...
  • Page 6: Safety Regulations

    · The use of replacement parts that are not supplied by LEANTECHNIK AG will result in the voi- ding the warranty on lifgo &...
  • Page 7: Shipping

    8 (499) 703-40-85 3.3 Shipping Shipping lifgo & lean SL is noncritical. It is important, however, that the lifgo & lean SL series ® ® ® ® lifters and their associated gear racks are secured relative to each other, or are separated prior to shipping.
  • Page 8: Servicing

    8 (499) 703-40-85 3.7 Servicing The following points must be observed for maintenance and repairs: · Keep unauthorized persons out of the maintenance area. · Removal and installation of components must be performed by technicians. · Use only suitable tools of the correct size in order to avoid damage to screws, bolts, and nuts.
  • Page 9: Assembly & Commissioning

    4.1 Assembly manual for lifgo & lean SL ® ® (also follow the functional & assembly videos under www.leantechnik.com) Note: do not remove the shipping lock beforehand. Insert the gear racks into the lifters that are connected via profi le shafts. For lifgo lifters, push the shipping lock out with the gear rack.
  • Page 10: Commissioning

    8 (499) 703-40-85 surface. The eyebolt should be oriented vertically to the side wall. Connect the eyebolt/clevis on both sides, using the retaining pin, and press the retaining clip onto the clevis. The hex rod in the middle has a left/right hand thread. Rotating in one direction increases dimension “L”, and the other direction decreases it (turnbuckle function).
  • Page 11: Servicing

    8 (499) 703-40-85 Commissioning lubrication lifgo & lean SL ® ® Quantity of grease Unit lifgo Guide block – grease ® lifgo housing – grease 26.6 71.2 ® lean SL housing – grease 11.4 26.6 121.4 ® Perform a test run of 100 strokes with no load. Follow with a maintenance lubrication.
  • Page 12: Maintenance - Lubrication

    8 (499) 703-40-85 Tightening torques & preloading forces for metric set screws (at 90% utilization of the 0.2% strain yield limit (according to DIN EN 20898 Part 2, excerpt). Coarse pitch thread, coeffi cient of friction µ est. 0.14, screw quality 8.8.
  • Page 13: Replacement Parts

    The maximum period of use of the lubrication cartridges is one year. 6 Replacement parts Use only original LEANTECHNIK AG replacement parts for repairs on lifgo & lean SL . This ®...
  • Page 14: Instructions For Adjusting Lifgo

    8 (499) 703-40-85 7 Instructions for adjusting lifgo eccentric 5.0 – 5.3 ® Also follow the functional & assembly videos under www.leantechnik.com. The following instruc- tions apply to the lifgo linear eccentric 5.0 – 5.3 lifter. ® 1. Remove the black, round retaining washers (2 pieces) on the sides of the pinion shaft, using a flat tool (flathead screwdriver or the like).
  • Page 15 8 (499) 703-40-85 4. Place the adjustment key on the eccentric disc (hole circle) and turn it in the desired direction by one hole position. by one hole position 5. Now use the adjustment key to turn the eccentric disc on the other side in the same direction.

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