Related Manuals for Purified Air ESP Series
Summary of Contents for Purified Air ESP Series
- Page 1 Electrostatic Precipitation (ESP) Filter Unit Technical and Operations Manual For Models: ESP 1500EI ESP 3000EI ESP 4500EI ESP 6000EI...
- Page 3 Unit mentioned on the cover of this document. Please note that it is strongly recommended training be given by Purified Air Limited prior to operatives attempting to carry out maintenance or repair work on these Units.
- Page 4 Electrostatic Precipitator (ESP) Filter Unit Copyright Statement All rights reserved No part of this publication may be copied or published by means of printing, photocopying, microfilm or otherwise without prior written consent of the manufacturer. This restriction also applies to the corresponding drawings and diagrams. The information given in this manual has been collected for the general convenience of our clients.
-
Page 5: Table Of Contents
Electrostatic Precipitator (ESP) Filter Unit Contents Safety Fitting Stainless Steel Ioniser Blades Introduction Fitting Stainless Steel Ioniser Safety Warnings and Instructions 1 Blades to a Collector Cell Pictograms, Warnings and Instructions Displayed on the Unit 2 Safety Features Maintenance and Cleaning Safety Warnings and Cautions Introduction Modifications... -
Page 7: Safety
Electrostatic Precipitator (ESP) Filter Unit Safety Introduction Everyone working on or with the Unit must be familiar with the contents of this manual and must strictly observe the instructions herein. The Management should instruct personnel in accordance with this manual and observe all instructions and directions given herein. -
Page 8: Pictograms, Warnings And Instructions Displayed On The Unit
Electrostatic Precipitator (ESP) Filter Unit Pictograms, Warnings and Instructions Displayed on the Unit The pictograms, warning and instructions attached to the Unit are part of the safety features. They must not be covered or removed and must be present and legible during the entire life of the Unit. -
Page 9: Safety Features
Electrostatic Precipitator (ESP) Filter Unit Safety Features An Interlock in the Unit’s Door Assembly interrupts the mains power if the main filter compartment is opened before the mains power has been isolated. CAUTION All safety features must be correctly installed and can only be removed for maintenance and repair tasks by skilled and authorised service engineers. - Page 10 Electrostatic Precipitator (ESP) Filter Unit WARNING! - DANGER OF ELECTRIC SHOCK! To avoid electric shock: Do not operate Unit without a proper electrical ground/earth. Always disconnect power to the Unit and isolate the Unit, before performing any service or maintenance. Do not operate the Unit if its power cables are damaged or if any other damage to the Unit is visible or suspected.
-
Page 11: Modifications
Electrostatic Precipitator (ESP) Filter Unit Modifications Modification of the Unit is not permitted. Users Installation or maintenance of the Unit is exclusively reserved for authorised, trained and qualified users. Temporary personnel and trainees should only access the Unit under the supervision and responsibility of the authorised, trained and qualified users. - Page 12 Electrostatic Precipitator (ESP) Filter Unit 1.8.1 Rating Plates Model: ESP 1500EI 230V/1~/50Hz 0 1 1 6 9 Ser.Nr.: E152014 Model: ESP 3000 EI 230V/1~/50Hz 0 2 9 2 5 Ser.Nr.: E302014 Model: ESP 4500 EI 230V/1~/50Hz 0 4 2 1 5 Ser.Nr.: E452016 Model: ESP 6000 EI 230V/1~/50Hz...
-
Page 13: Product Overview
Electrostatic Precipitator (ESP) Filter Unit Product Overview Intended Use The Electrostatic Precipitator (ESP) models covered by this manual have been designed primarily for filtering the extract air from commercial kitchens and have various specific features to suit that purpose. Note: Though they can also be used for air filtration in other commercial and industrial applications where a high degree of filtration is needed, before considering alternative uses, please check with the manufacturer to confirm that your Unit will... -
Page 14: Features
2.3.1 Oil, Smoke and Grease Filtration The primary function of Purified Air’s range of Electrostatic Precipitators (ESPs) is to effectively filter the particulate phase (oil, smoke and grease) of extracted kitchen fumes. The Unit covered by this manual utilises an ionisation process to filter particulates in the exhaust down to a sub-micron level, with an efficiency of up to 98% when fitted correctly. - Page 15 Electrostatic Precipitator (ESP) Filter Unit The entire range fits in-line with the kitchen’s ducting and the modular layout allows additional Units to be easily added to cope with all kitchen fume extraction requirements. Collector Plates Ioniser -5kV -10kV -5kV Air Flow Air Flow -5kV Figure 4 -...
-
Page 16: Electrostatic Precipitator Unit - Components
Air’s range of Electrostatic Precipitators. This helps to combat the gaseous or odour phase of kitchen exhaust pollution. However, for total control of the gaseous phase, Purified Air also manufactures and distributes a range of Ultra Violet equipment and Ozone Generators as well as our Odour Neutraliser, the ON100. - Page 17 Electrostatic Precipitator (ESP) Filter Unit 2.4.2 Main and Electrical Housing Door Assemblies The Main Door has an Electrical Housing Door which contains the High Voltage Power Supply (HVPS) and control elements. On the front of the Electrical Housing Door are mounted the Rotary Mains Isolator Switch and green Run Light Indicator.
-
Page 18: Storage, Unpacking And Handling
Electrostatic Precipitator (ESP) Filter Unit Storage, Unpacking and Handling Storage Prior to installation, each ESP Filtration Unit must be stored in its original packaging in dry conditions. Shipping List Each Unit is shipped with the following: ● ESP Filter components - Mesh Filters and Collector Cells. ●... -
Page 19: Installation Guidance
As installations vary widely depending on the specific site requirements, this section only provides general guidance for the installer. If in any doubt, contact Purified Air Limited. Model Dimensions The dimensions, and the necessary service space required at the front of the Unit, are detailed opposite for each model. - Page 20 Electrostatic Precipitator (ESP) Filter Unit ESP3000EI Air Flow Typical Front View Air Flow ESP1500EI Service Space Air Flow Service Space ESP6000EI ESP4500EI Air Flow Air Flow Service Space Service Space Figure 7 - Model Dimensions - ESP 1500El, ESP 3000El, ESP 4500El and ESP 6000El (All Dimensions in Millimetres) Technical and Operations Manual - Installation Guidance...
-
Page 21: Pressure Loss Graphs
Electrostatic Precipitator (ESP) Filter Unit Pressure Loss Graphs Any equipment added to a duct system will cause a drop in air pressure in the duct system, downstream of the added equipment. To ensure that the duct system performs as expected, please note the Pressure Loss Graphs for each of the models: ESP1500EI PRESSURE DROP ESP1500EI... - Page 22 Electrostatic Precipitator (ESP) Filter Unit ESP4500EI PRESSURE DROP ESP4500EI ESP4500EI DOUBLE PA S S ESP4500EI DOUBLE PA S S - MIDDLE FILTERS REMOVED MAX AIRFLOW 2.1 (m AIRFLOW (m Figure 10 - Graph of ESP 4500EI Pressure Drop ESP6000EI PRESSURE DROP ESP6000EI ESP6000EI DOUBLE PASS ESP6000EI DOUBLE PASS - MIDDLE FILTERS REMOVED...
-
Page 23: Installing Single Units
Electrostatic Precipitator (ESP) Filter Unit Installing Single Units When installing a single Unit, please note the following: ● The Unit should be positioned as close to the cooking source as possible, but please ensure that the fume temperature will never exceed the maximum operational temperature of the Unit, i.e. -
Page 24: Installing Multiple Units
Electrostatic Precipitator (ESP) Filter Unit Installing Multiple Units Multiple Units can be mounted in series, both vertically or horizontally or in parallel with each other. Figure 13 - Multiple Unit Installation Examples When mounting multiple Units, please note the guidance for installing a single Unit and also note the following: ●... -
Page 25: Changing Airflow Direction
Electrostatic Precipitator (ESP) Filter Unit Changing Airflow Direction / Re-Handing Unit The ESP can be configured to allow airflow in either direction, i.e. air entering the Unit from the left or right hand side to take account of space constraints or the existing infrastructure. - Page 26 Electrostatic Precipitator (ESP) Filter Unit To change the airflow direction: Fully undo the two Star Knobs (anti-clockwise) and open the Main Door. Remove the Mesh Filters (pre and post), followed by the Collector Cell. Remove the Earth Connection Ž from the Main Chassis using a 7mm spanner. Lift the Door Assembly off the Two Part Hinge Œ, taking care not to drop the hinge pins ’...
-
Page 27: Connecting The Unit To A Building Management System
Unit. INFORMATION For additional information, please see the video showing how to change the airflow’s direction on the Purified Air website: www.purifiedair.com Connecting the Unit to a Building Management System The Unit can be connected to a Building Management System (BMS). -
Page 28: Operation And Control
Electrostatic Precipitator (ESP) Filter Unit Operation and Control Control Panel The Control Panel is part of the Electrical Housing Door and contains the Unit’s Rotary Mains Isolator Switch and Run Light Indicator. Run Light Indicator (Green) Electrical Housing Door Hinge Main Door Power Supply Entry Points... -
Page 29: Switching On
Electrostatic Precipitator (ESP) Filter Unit Switching On To start the Unit from the Control Panel on the Electrical Housing Door: Turn the Rotary Mains Isolator Switch to the ‘On’ position. Note: The green Run Light Indicator will illuminate during normal operation. Regularly check that the green Run Indicator Lamp is illuminated when using the Unit as it indicates that the electrostatic filter is properly charged. -
Page 30: Fitting Stainless Steel Ioniser Blades
Electrostatic Precipitator (ESP) Filter Unit Fitting Stainless Steel Ioniser Blades Fitting Stainless Steel Ioniser Blades to a Collector Cell Some specifications require solid stainless steel spiked ioniser blades to be fitted, replacing the standard Ioniser Wires. Figure 16 - Stainless Steel Ioniser Blade The stainless steel spiked blades are made out of 0.7mm sheet stainless steel with a pressed ridge or spine down the centre. - Page 31 Electrostatic Precipitator (ESP) Filter Unit Ioniser Bar Location and fitting Stainless Upper Collector Cell Steel Ioniser Blades Ioniser Bar Upper Clamping Ioniser Blade Figure 17 - Fitting Stainless Steel Ioniser Blades Turn the Collector Cell upside down, being careful to keep the Ioniser Blade’s lower protruding lug located in the Lower Ioniser Bar’s location hole, and carefully bend the lug down to secure the bottom lug of the Ionizer Blade.
-
Page 32: Maintenance And Cleaning
Electrostatic Precipitator (ESP) Filter Unit Maintenance and Cleaning Introduction If you carry out the simple cleaning and maintenance described below, at the prescribed intervals, paying attention to the associated Warnings and Cautions, then any problems will mostly be detected and corrected before they result in a total breakdown of the Unit. The indicated maintenance intervals can vary depending on specific working and local environmental conditions. -
Page 33: Cleaning And Maintenance Tasks
Electrostatic Precipitator (ESP) Filter Unit Cleaning and Maintenance Tasks Clean or replace the Mesh Filters and Collector Cell and clean the Main Chassis at the prescribed intervals mentioned in Maintenance and Cleaning Schedule on page 26 or: ● If the Mesh Filters and/or Collector Cell are damaged. ●... - Page 34 If a bent plate is found, it can normally be straightened by either carefully applying pressure with a screwdriver or by using a pair of long nosed pliers. If the Collector Cell is beyond repair, please contact Purified Air to purchase a new one.
-
Page 35: Servicing
In this case, switch off the Unit and consult a qualified service technician. Servicing Purified Air or their designated distributor will be happy to carry out regular servicing of the Unit and offer Preventative Maintenance Contracts for all installations of their equipment. Please contact their Head Office for full details: service@purifiedair.com... -
Page 36: Troubleshooting
Electrostatic Precipitator (ESP) Filter Unit Troubleshooting If the Unit does not function correctly, consult the checklist below to see if you can correct the error yourself. INFORMATION A number of problems in the checklist below can also be caused by defects in other equipment connected to the Unit. -
Page 37: Spare Parts List And Components Illustration
Electrostatic Precipitator (ESP) Filter Unit Spare Parts List and Components Illustration Item Number Item Description Part Number Collector Collector Cell Unit ESP-1601-CC Mesh Filter Element ESP-1501-MF Collector Cell Ioniser Wire with springs (8 per pack) (Not Shown) ESP-1602-IW Push Button Brass HV contact ESP-1603-BB HV Spring contact ESP-1604-SC... -
Page 38: Spare Parts Ordering
Electrostatic Precipitator (ESP) Filter Unit Figure 18 - Parts List Components Illustration Spare Parts Ordering All parts listed in the 9. Spare Parts List and Components Illustration on page 31 are available as spare parts. Please quote the Part Number when ordering. Technical and Operations Manual - Spare Parts List and Components Illustration... -
Page 39: Wiring Diagram
Electrostatic Precipitator (ESP) Filter Unit 10. Wiring Diagram Figure 19 - Unit Wiring Diagram Technical and Operations Manual - Wiring Diagram... -
Page 40: Equipment Disposal
Electrostatic Precipitator (ESP) Filter Unit 11. Equipment Disposal 11.1 Packaging Material Disposal INFORMATION The Unit’s Packaging materials are manufactured from recyclable materials in accordance with applicable local regulations. The purpose of the packaging is to protect the Unit during transport. It consists of the following substances that can be reused: ●... -
Page 41: Contact Details
Electrostatic Precipitator (ESP) Filter Unit 12. Contact Details At Purified Air, we pride ourselves on our excellent levels of customer service and maintenance. 12.1 Nationwide Coverage in the UK We can offer nationwide coverage with teams of directly employed service engineers working out of our UK hubs. -
Page 42: Warranty Statement
● The cost of functional replacement parts, but excluding consumable items. ● The labour costs of a Purified Air approved repairer to carry out the repair. What is not covered? ● Transit, delivery or accidental damage or misuse and abuse. -
Page 43: Certification
Fax: +44 1708 721488 Email: enq@purifiedair.co.uk .co.uk EC Declaration of Conformity Document Number: Doc ESP 1201 We, Purified Air Limited at above address, declare the products detailed below comply with the requirements of the following EU Directives, • Low Voltage Directive 2005/95/EC •... - Page 44 Electrostatic Precipitator (ESP) Filter Unit Technical and Operations Manual -...
- Page 45 Electrostatic Precipitator (ESP) Filter Unit Technical and Operations Manual -...
- Page 46 FreePhone (UK Only) 0800 018 4000 International +44 1708 755414 Purified Air Limited. Lyon House, Lyon Road, Romford, Essex. RM1 2BG www.purifiedair.com ¦ enq@purifiedair.com...
Need help?
Do you have a question about the ESP Series and is the answer not in the manual?
Questions and answers