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User Manual and
Parts Book of the
Verti-Top®
Model:
Serial number:
Translation of the original operating
instructions
ATTENTION:
IT IS OF THE UTMOST IMPORTANCE TO READ THIS USER MANUAL CAREFULLY
®
PRIOR TO USING THE VERTI-TOP
IN ORDER TO USE THE MACHINE SAFELY AND
TO OBTAIN THE BEST RESULTS.
0948 English 947.120.204

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Summary of Contents for Redexim Verti-Top 1500-2

  • Page 1 User Manual and Parts Book of the Verti-Top® Model: Serial number: Translation of the original operating instructions ATTENTION: IT IS OF THE UTMOST IMPORTANCE TO READ THIS USER MANUAL CAREFULLY ® PRIOR TO USING THE VERTI-TOP IN ORDER TO USE THE MACHINE SAFELY AND TO OBTAIN THE BEST RESULTS.
  • Page 2: Foreword

    FOREWORD Congratulations on your Verti-Top purchase! For safe and long-lasting operation of this Verti-Top, it is necessary to read and to understand this user manual. It is impossible to work safely with this machine without complete knowledge of its content. The Verti-Top is not a machine that works independently.
  • Page 3: Safety Instructions

    ! SAFETY INSTRUCTIONS ! The Verti-Top is designed for safe use. This can only be achieved if you completely follow the safety instructions described in this manual. Read and understand the manual (Figure 1) before you start using the Verti-Top. If the machine is not used as described in this Figure 1 manual, this can result in injuries and/or...
  • Page 4 If modifications to the Verti-Top have been made, then the current CE marking is cancelled. The person that has made these modifications has to apply for a new CE marking himself. Check the Verti-Top for loose bolts, nuts and components before every operation.
  • Page 5 With regards to the safety of the machine and the user, use only original Verti-Top parts for maintenance and repairs. Only authorised technical personnel may carry out repairs to the Verti- Top. Keep a record of the repair activities. The general applicable health & safety (Dutch acronym: ARBO) regulations must also be followed in addition to the instructions in this user manual.
  • Page 6 Pay attention to the permitted lifting capacity of the towing vehicle. Dress appropriately. Wear sturdy shoes with steel toecaps, long trousers and tie up long hair. Do not wear loose clothing. Fig.7 Location of the safety stickers (on both sides of the machine) (Figure 7)
  • Page 7: Table Of Contents

    TABLE OF CONTENTS FOREWORD WARRANTY CONDITIONS REGISTRATION CARD SAFETY INSTRUCTIONS TECHNICAL DATA FIRST INSTALLATION – TAKING THE MACHINE OFF THE PALLET LIST OF GENERAL COMPONENTS THE PTO LENGTH OF THE PTO (Figure 10) USING THE PTO PTO INFORMATION AND MAINTENANCE ATTACHING THE MACHINE TO THE TRACTOR ADJUSTING THE WORKING DEPTH OF THE BRUSH ADJUSTING THE WORKING DEPTH OF RAKE...
  • Page 8: Technical Data

    TECHNICAL DATA Model 1500-2 Working width 1.47 m (57.8”) Working depth 0 mm-26 mm (0”-1.02”) (In case of a non-worn brush) Speed Maximum 12 km/h (7.5 mph) Weight 445 kg (981 lbs) 515 kg with VAC unit (1,135 lbs) Recommended tractor 25hp with minimum lifting capacity of 525 kg (1,157.4 lbs) With VAC unit: 25hp with minimum lifting capacity of 600 kg (1,322.8 lbs)
  • Page 9: First Installation - Taking The Machine Off The Pallet

    FIRST INSTALLATION – TAKING THE MACHINE OFF THE PALLET Figure 8 The machine is placed vertically on the pallet. To remove the pallet and to place the machine horizontally on the ground, you take the following steps (see Figure 8) NEVER CRAWL UNDER THE MACHINE! 1.
  • Page 10: List Of General Components

    LIST OF GENERAL COMPONENTS Figure 9 shows several important components: Figure 9 Safety sticker 900.280.402; first read the user manual / toolbox before using it. Safety sticker 933.280.402; keep a minimum distance of 4 metres from the machine. Stop the motor if repair or adjustment is needed. Watch out for flying particles and substances! The serial number is located at the front side of the machine.
  • Page 11: The Pto

    THE PTO The PTO is a very important component that takes care of the drive from the tractor. It also takes care of safe use of the machine, provided it is installed and maintained in the correct manner. The PTO has its own CE certification. Read the PTO manual. This manual is located on the PTO.
  • Page 12: Using The Pto

    Never use the machine if it has a damaged PTO protection cap! First replace the cap! 4.2 USING THE PTO The following items must be checked for correct use of the PTO: 1. During the Verti-Top operations the angle of the pivot pins is not permitted to be larger than 30 degrees.
  • Page 13: Attaching The Machine To The Tractor

    ATTACHING THE MACHINE TO THE TRACTOR Checking procedure before starting to attach the Verti-Top. − Check the Verti-Top for visually discernable damage and repair this if safe operation of the machine is no longer guaranteed. − Check whether all the nuts and bolts are tight. −...
  • Page 14: Adjusting The Working Depth Of The Brush

    Figure 12 ADJUSTING THE WORKING DEPTH OF THE BRUSH The working depth of the brush can be adjusted by adjusting the front roller by turning the spindles at the front side of the machine. The procedure is as follows (see Figure 12) Make sure that the tractor/Verti-Top is blocked well and cannot move on its own accord! Switch off the tractor before descending!
  • Page 15: Adjusting The Working Depth Of Rake

    ADJUSTING THE WORKING DEPTH OF RAKE The working depth of the rake can be adjusted by turning the stellar knobs at the front side of the machine. The procedure is as follows (see Figure 12) Make sure that the tractor/Verti-Top is blocked well and cannot move on its own accord! Switch off the tractor before descending! 1.
  • Page 16: Adjusting The Angle Of The Jigging Sieve

    ADJUSTING THE ANGLE OF THE JIGGING SIEVE Figure 13 If the receptacle is catching too much material that should have been sieved, it is possible to allow the jigging sieve more time for sieving the material. This is done by placing the jigging sieve under an angle. The procedure is as follows (see Figure 13) Make sure that the tractor/Verti-Top is blocked well and cannot move...
  • Page 17: Transporting The Verti-Top

    TRANSPORTING THE VERTI-TOP The user is responsible for transporting the Verti-Top in back of the tractor over public roads. Verify the national legislation regarding the regulations. On open fields while the machine is raised, the maximum permitted speed is 20 km/h (12.4 mph) due to the weight of the Verti-Top.
  • Page 18: Start/Stop Procedure

    Figure 14 11.0 START/STOP PROCEDURE The start procedure is VERY important. If this procedure is not executed as described below, serious damage to the machine / subsoil could be the result. The start procedure is as follows (see Figure 14) 1.
  • Page 19: Emptying The Waste Receptacle

    12.0 EMPTYING THE WASTE RECEPTACLE Figure 13 The waste receptacle should be emptied when the receptacle is full. The procedure is as follows (see Figure 13) 1. Drive the Verti-Top to the waste-collection dump. Make sure that the tractor is blocked well and cannot move on its own accord! Switch off the tractor before descending! 2.
  • Page 20: Detaching The Verti-Top

    13.0 DETACHING THE VERTI-TOP Figure 14 The machine can be detached from the tractor in the following manner (See Figure 14) 1. Drive the Verti-Top to a parking area with a firm/flat surface. Make sure that the tractor is blocked well and cannot move on its own accord! Switch off the tractor before descending! 2.
  • Page 21: Trouble Shooting (Problem Analysis)

    15.0 EU DECLARATION We – Redexim BV, Utrechtseweg 127, 3702 AC Zeist, Holland – declare entirely under our own responsibility that the product VERTI-TOP with a machine number as indicated on the machine and indicated in this manual to which this declaration relates is according to the stipulation of the 2006/42/EC directive for machines.
  • Page 22: Maintenance

    16.0 MAINTENANCE Time schedule Check/Grease point Method Before every use Check for loose bolts/nuts Tighten loose bolts/nuts with the correct tightening moment Presence and readability of the Replace these if not present or safety stickers damaged (Please refer to Figure After the first 20 working Grease the roller bearings of the Use EP2 grease...
  • Page 23: Adjusting The Tension Of The V-Belts

    16.1 ADJUSTING THE TENSION OF THE V-BELTS Figure 15 The Verti-Top is standard equipped with adjustable tension pulleys that keep the V-belts taut. Depending on the intensity of using the machine, wear and tear can occur to the driveline resulting in slipping of the V-belts. These V-belts should then be tightened. Adjusting the tension pulleys is done as follows (see Figure 15) Make sure that the Verti-Top is blocked well and cannot move on its...
  • Page 24: Changing The Jigging Sieve

    16.2 CHANGING THE JIGGING SIEVE Figure 16 Verti-Top comes with seven different interchangeable meshes for processing the different types of materials. Changing the jigging sieve is done as follows (see Figure 16) Make sure that the Verti-Top is blocked well and cannot move on its own accord! 1.
  • Page 25: Options For Other Jigging Sieves

    17.0 OPTIONS FOR OTHER JIGGING SIEVES It is possible to mount another sieve with a larger or smaller mesh if a different type of material has to be sieved or the material has other dimensions for which the standard mounted jigging sieve is inadequate. The following sieves are available for the Verti-Top: Mesh (mm) Mesh (inch)
  • Page 26 14 16 Figure 18...
  • Page 27: Setting The Suction Force

    See Figure 18 2. Mount the pulley (1) on the drive shaft with the supplied taper-lock bus. 3. Mount the extractor (2) and tighten it with the supplied M8x20.3 bolts. 4. Place the strips (4) on the Verti-Top aligned with the tapped holes. 5.
  • Page 28: Start/Stop Procedure Of The Vacuum-Unit

    17.1.2 START/STOP PROCEDURE OF THE VACUUM-UNIT Since the vacuum-unit is integrated with the basic Verti-Top machine, additional settings for the vacuum-unit are not required. Only the desired suction force setting is needed (see Chapter 17.1.1). When using the Verti-Top/Vacuum-Unit combination, protect yourself against hearing impairment by using the proper protection gear! 17.1.3 EMPTYING THE DUST BAG...

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