Worksaver EM/2 60, EM/2 72 Owner's Manual

Worksaver EM/2 60, EM/2 72 Owner's Manual

3 pt. rear finishing mower

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OWNER'S
MANUAL
MODEL NO's
EM/2 60
EM/2 72
CAUTION
For Safe Operation
Read Rules And
Instructions Carefully
SINO LEEINGLES, PIDA AYUDA
A AIGUIEN QUE SI LO LEA
PARA QUE LE TRADUZCA LAS
MEDIDAS DE SEGURIDAD.
3 PT. REAR FINISHING MOWER
For Cat. I 3-Pt. Hitch Tractors up to 35 HP
Safety Instructions
Tractor Preparation
THE FOLLOWING SAFETY PRECAUTIONS SHOULD BE THOROUGHLY UNDERSTOOD
BEFORE ATTEMPTING TO BEGIN ASSEMBLING THIS MACHINE
1. Select an area for assembly that is clean and free of any
debris which might cause persons working on the
assembly to trip.
2. Do not lift heavy parts or assemblies. Use crane, jack,
tackle, fork trucks or other mechanical devices.
3. Preview the assembly instructions in your operator's
manual before proceeding further.
4. If the assembly instructions call for parts or assemblies to
be blocked up, use only blocking material that is in good
condition and is capable of handling the weight of the
assembly to be blocked. Also insure that the blocking
material is on a clean, dry surface.
5. Never put hands, or any part of body, under blocked up
assemblies if at all possible.
Operating Instructions
Assembly & Mounting
C A U T I O N
6. After completing assembly, thoroughly inspect the
machine to be sure that all nuts, bolts, hydraulic fittings
or any other fastened assemblies have been thoroughly
tightened.
7. Before operating the machine, thoroughly read the
operation section of your operator's manual.
8. Before operating, read the maintenance section of your
operator's manual to be sure that any parts requiring
lubrication, such as gearboxes, are full, to avoid any
possible damage.
9. Before operating equipment – If you have any
questions regarding the proper assembly or
operation, contact your Worksaver dealer or repre-
sentative.
Maintenance
Repair Parts

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Summary of Contents for Worksaver EM/2 60, EM/2 72

  • Page 1 9. Before operating equipment – If you have any questions regarding the proper assembly or operation, contact your Worksaver dealer or repre- sentative. Maintenance Repair Parts...
  • Page 2: Table Of Contents

    Like all mechanical products, it will require cleaning and upkeep. Lubricate the Mower as specified. Use only genuine Worksaver service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model and serial number of your Mower here: Model:________________________________________ Serial Number:_______________________________ RETAIL CUSTOMER’S RESPONSIBILITY...
  • Page 3: Delivery Checklist

    D E L I V E RY CHECKLIST Inspect the mower thoroughly after assembly to be cer- tain it is set up properly. The following checklist is a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made.
  • Page 4: Safety Information

    To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded opera- tor who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. Read the safety messages on the implement and shown in your manual.
  • Page 5: Safety Instructions

    SAFETY INSTRUCTIONS ( continued) EQUIPMENT SAFETY GUIDELINES Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufacturers build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment.
  • Page 6: Tire Safety

    SAFETY INSTRUCTIONS SAFETY SIGNS Keep safety signs clean and legible at all times. Replace safety signs that are missing or have become illegible. Replaced parts that displayed a safety sign should also display the current sign. Safety signs are available from your Distributor or Dealer Parts Department or the factory. How to Install Safety Signs: Be sure that the installation area is clean and dry.
  • Page 7: Safety Training

    SAFETY INSTRUCTIONS SAFETY TRAINING Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to pro- vide safe equipment can be wiped out by a single careless act of an operator. In addition to the design and configuration of equipment, hazard control and accident prevention are depen- dent upon the awareness, concern, prudence and proper training of personnel involved in the operation, trans- port, maintenance and storage of equipment.
  • Page 8 SAFETY INSTRUCTIONS ( continued) PREPARATION Never operate the tractor and mower until you have read and completely understand this manual, the Tractor Operator’s Manual, and each of the Safety Messages found on the safety signs on the tractor and mower. Personal protection equipment including hard hat, safety glasses, safety shoes, and gloves are recommended during assembly, installation, operation, adjustment, maintaining, repairing, removal, or moving the implement.
  • Page 9: Operational Safety

    SAFETY INSTRUCTIONS STARTING AND STOPPING SAFETY Mower operating power is supplied from tractor PTO. Refer to your tractor manual for PTO engagement and disengagement instructions. Always operate the tractor PTO in the 540 rpm speed selection. DO NOT OVER SPEED! Know how to stop tractor and mower quickly in case of an emergency. When engaging PTO, the engine RPM should always be low.
  • Page 10 SAFETY INSTRUCTIONS ( continued) OPERATIONAL SAFETY (continued) Never place hands or feet under mower with tractor engine running or before you are sure all motion has stopped. Stay clear of all moving parts. Do not reach or place yourself under equipment until it is blocked securely. Take all possible precautions when leaving unit unattended: Disengage PTO, set parking brake, stop engine and remove key from ignition.
  • Page 11 SAFETY INSTRUCTIONS ( continued) OPERATIONAL SAFETY (continued) Stop mower and tractor immediately upon striking an obstruction. Turn engine off, remove key, inspect and repair any damage before resuming operation. The mower discharge deflectors, belt guards, driveline and gearbox shields should be used and maintained in good working condition.
  • Page 12: Transport Safety

    SAFETY INSTRUCTIONS ( continued) TRANSPORT SAFETY Comply with state and local laws governing highway safety and movement of farm machinery on public roads. The use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements.
  • Page 13: Maintenance Safety

    SAFETY INSTRUCTIONS ( continued) MAINTENANCE SAFETY Good maintenance is your responsibility. Poor maintenance is an invitation to trouble. Follow good shop practices. - Keep service area clean and dry. - Be sure electrical outlets and tools are properly grounded. - Use adequate light for the job at hand. Make sure there is plenty of ventilation.
  • Page 14: Storage Safety

    SAFETY INSTRUCTIONS MAINTENANCE SAFETY (continued) After servicing, be sure all tools, parts and service equipment are removed. Check to ensure all safety signs are installed and in good condition. (See safety sign section for location drawing.) Do not allow grease or oil to build up on any deck or platform. Never replace hex bolts with less than grade five bolts unless otherwise specified, i.e.
  • Page 15: Safety Sign Locat I O N

    SAFETY SIGN LOCAT I O N...
  • Page 16: Safety Signs

    SAFETY SIGNS OPERATE THIS MACHINE AT TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure with resulting injury. DANGER THROWN OBJECT HAZARD To prevent serious injury or death: • Do not operate unless all guards are installed and in good condition. •...
  • Page 17 SAFETY SIGNS ITEM 3 – Part No. 101176 WARNING To prevent serious injury or death: Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. • Read and understand Operator’s Manual before using. Review annually.
  • Page 18: How To Install Safety Signs

    DRIVELINE SAFETY SIGNS D A N G E R SHIELD MISSING DO NOT OPERATE D A N G E R SHIELD MISSING DO NOT OPERATE Part No. 650806 HOW TO INSTALL SAFETY SIGNS: Be sure that the installation area is clean and dry. Be sure temperature is above 50˚F (10˚C).
  • Page 19: Instructions

    I N S T R U C T I O N S T R A C T O R R E Q U I R E M E N T S A N D P R E PA R AT I O N The models EM/2 60 and EM/2 72 Finishing Mowers are designed for light duty cutting such as lawn main- tenance with a Category I, 3 pt.
  • Page 20: Assembly Instructions

    A S S E M B LY INSTRUCTIONS The mower will attach to most tractors with a Category I, 3 pt. hitch system and a 540 RPM PTO. Do not exceed horsepower recommendations. D A N G E R ! Operating with PTO speed over 540 RPM can cause excessive vibration and mower failure, which can result in serious injury or even death.
  • Page 21: Operation Instructions

    O P E R ATION INSTRUCTIONS The safe operation of this mower is the responsibil- ity of the operator. The operator should be familiar with the machine, tractor and all safety practices before start- ing operation. This mower is designed for lawn and grass mowing.
  • Page 22: Cutting Tips

    O P E R ATION INSTRUCTIONS S TA RT I N G A N D S T O P P I N G M O W E R The power required for operating the mower is supplied via the tractor PTO. Refer to your tractor’s manual for instructions on engaging and disengaging the PTO.
  • Page 23: Driveline Length Check

    O P E R ATION INSTRUCTIONS F R O N T G A U G E W H E E L I N T E R F E R E N C E C H E C K Do not operate the mower until this interference check has been performed.
  • Page 24: Troubleshooting Guide

    T R O U B L E S H O O T I N G P R O B L E M P O S S I B L E C A U S E Streaking Slow blade tip speed Worn blade tips Dull blades Blades unable to cut that part of grass pressed...
  • Page 25 T R O U B L E S H O O T I N G P R O B L E M P O S S I B L E C A U S E Belt slippage Mower is overloading, grass is too tall or heavy Oil on belt from over lubrication Belt hung or rubbing...
  • Page 26: Maintenance Instructions

    M A I N T E N A N C E I N S T R U C T I O N S Before operating the mower, make sure that it is properly lubricated and thoroughly inspected. Only a minimum of time and effort is required to regularly lubricate and maintain it.
  • Page 27: Driveline Lubricat I O N

    M A I N T E N A N C E I N S T R U C T I O N S DRIVELINE LUBRICAT I O N Grease fittings are located on the cross and bearing kit assemblies of both U-joints. U-joints should be greased after every 8 hours of operation.
  • Page 28: Blade Installation

    M A I N T E N A N C E I N S T R U C T I O N S BLADE INSTA L L AT I O N Install washer and lock washer on blade bolt, insert bolt into blade and bolt into the spindle shaft.
  • Page 29: Blade Spindle Service

    M A I N T E N A N C E I N S T R U C T I O N S S T O R A G E Your mower represents an investment from which you should get the greatest possible benefit and use. Therefore, when the cutting season is over, the mower should be thoroughly checked and prepared for storage so that a minimum amount of work will be required to put...
  • Page 30: Safety Rules

    A LW A Y S O B E Y A L L SAFETY RULES! A LW A YS BE C A R E F U L !
  • Page 31: Replacement Parts

    R E P L A C E M E N T PA RT S W A R N I N G ! For maximum safety and reliability, always use genuine OEM replacement parts. The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death.
  • Page 32: General Mower Assembly

    G E N E R A L M O W E R A S S E M B LY ITEM PAGE NO. DESCRIPTION 3-Point lift assembly Gearbox assembly Shield assembly Belt assembly Blade and spindle assembly Spindle and housing assembly Wheel and axle assembly...
  • Page 33: Em/2 60 & Em/2 72 Parts Drawing

    EM/2 60 & EM/2 72 PA RT S D R AW I N G...
  • Page 34: Em/2 60 & Em/2 72 Parts List

    EM/2 60 & EM/2 72 PA RTS LIST...
  • Page 35: Gearbox Parts Drawing

    EM/2 60 & EM/2 72 G E A R B O X PA RT S D R AW I N G...
  • Page 36: Gearbox Parts List

    EM/2 60 & EM/2 72 G E A R B O X PA RTS LIST...
  • Page 37: Pto Parts Drawing

    EM/2 60 & EM/2 72 P T O PA RT S D R AW I N G...
  • Page 38: Pto Parts List

    EM/2 60 & EM/2 72 P T O PA RTS LIST...
  • Page 39 N O T E S :...
  • Page 40 N O T E S :...
  • Page 41 N O T E S :...
  • Page 42: Safety Precautions

    Wo rksaver warrants its implements, parts and accessories to be free from defects in materials and workmanship for a period of six (6) months from date of purchase. Upon written approval, Worksaver will repair or exchange with- out charge any part, which upon examination by Worksaveror its authorized agent, shall disclose to be defective.

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