Woodstock SHOP FOX M1102 Owner's Manual

16-speed drill press

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MODEL M1102/M1103
16-SPEED DRILL PRESS
OWNER'S MANUAL
Phone: (360) 734-3482 • On-Line Technical Support: tech-support@shopfox.biz
COPYRIGHT © FEBRUARY, 2006 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
#7958CR

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Summary of Contents for Woodstock SHOP FOX M1102

  • Page 1 OWNER'S MANUAL Phone: (360) 734-3482 • On-Line Technical Support: tech-support@shopfox.biz COPYRIGHT © FEBRUARY, 2006 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
  • Page 2 ����������������������������������������������������������������������� �������������������������������������������������������������� ���������������������������������������������������������������������� �������������������������������������������������������������������� ������������������������ ����������������������������������������������������������������������� ������������������������������������������������������������������������ ������������������������������������������������������������������� ����������������������������������������������������������������� ���������������������������������������������������������������������� ����������������������������������������������� ���������������������������������������������������������������� �������������������������������������������������������������������� ������� �������������������������������������������������������������������� ����������������������������������������������������������������������� ���������������������������������������������������������������������� ������������������������������������� �� ���������������������������� �� ������������������������������������������������������������������ �� ���������������������������������������������������� ������������������������������������������������������������������ ������������������������������������������������������������������ �������������������������������������������������������������������� ��������������������������������������������������������������������� ��������������������������...
  • Page 3: Table Of Contents

    INTRODUCTION ...3 Woodstock Technical Support ... 3 About Your New 16-Speed Drill Press ... 3 Specifications ... 4 Identification ... 5 SAFETY ...6 Safety Instructions for Machinery ... 6 Safety for Drill Presses ... 8 ELECTRICAL ...9 110V Operation ... 9 Extension Cords ...
  • Page 4 SERVICE ... 27 Troubleshooting ...27 Feed Shaft Spring Tension ...30 Electrical Components ...31 110V Wiring Diagram M1102/M1103 ...32 PARTS ... 32 M1102/M1103 Parts Diagram ...33 M1102/M1103 Parts List ...34 Label Placement and Parts ...36 Warranty ...37 Warranty Registration ...38 USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
  • Page 5: Introduction

    We stand behind our machines! In the event that questions arise about your machine, parts are miss- ing, or a defect is found, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. Our knowledgeable staff will help you troubleshoot prob- lems and send out parts for warranty claims.
  • Page 6: Specifications

    M1102 Specifications Motor Type: ... TEFC Capacitor Start Induction Motor: ... RPM: ... 1725 Power Transfer: ... V-Belt Drive Bearings: ... Shielded & Lubricated Ball Bearings Power Switch: ...Toggle ON/OFF Switch, w/ Safety Lock Key Lamp Switch: ... Rocker Type ON/OFF Switch Spindle Travel: ...
  • Page 7: Identification

    M1102/M1103 16-Speed Drill Press Refer to the list below and see Figure 1 to become familiar with the drill press controls. 1. Light Switch: Turns light ON/OFF. 2. Power Switch: Turns motor ON/OFF. 3. Depth Stop: Limits quill travel to a pre-set drilling depth.
  • Page 8: Safety

    For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages.
  • Page 9 M1102/M1103 16-Speed Drill Press Safety Instructions for Machinery 6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Be mentally alert at all times when running machinery. 7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood.
  • Page 10: Safety For Drill Presses

    Safety for Drill Presses READ and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and oper- ational information is not understood and followed. DO NOT risk your safety by not reading! 1. EYE/FACE/HAND PROTECTION. A face shield used with safety glasses is recommended. Always keep hands and fingers away from the drill bit.
  • Page 11: Electrical

    M1102/M1103 16-Speed Drill Press 110V Operation The SHOP FOX Model M1102/M1103 operates at 110 ® volts and draws 8.5 amps. Use a NEMA-style 5-15 plug and receptacle (Figure 1) to connect your machine to power. We recommend connecting this machine to a dedicated circuit with a verified ground, using a 15 amp circuit breaker.
  • Page 12: Set Up

    SET UP If any parts are missing, examine the pack- aging for the missing parts. For any missing parts, find the part number in the back of this manual and contact Woodstock International, Inc. at (360) 734-3482 or at tech-support@shopfox.biz assistance...
  • Page 13: Machine Placement

    M1102/M1103 16-Speed Drill Press Machine Placement • Floor Load: This machine distributes a heavy load in a small footprint. Some work benches may require additional bracing to support both the machine and a workpiece. • Working Clearances: Consider existing and anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables or other...
  • Page 14 Table Support The table support must be installed as described to prop- erly assemble your drill press. To install the table support: Check to make sure the pinion is inserted into the table support, as shown in Figure 4, so the pinion and gear teeth mesh together.
  • Page 15 M1102/M1103 16-Speed Drill Press 4. Place the rack inside of the table support assembly, mesh it together with the pinion, and slide the table support/rack assembly over the column, as shown in Figure 6. NOTICE DO NOT overtighten the column ring lock screw in the next step, or you will split the column ring.
  • Page 16: Column And Base

    Headstock The headstock must be mounted on the column/base assembly before the drill press can be operated. Moving and installing the headstock is a two-person job. The headstock is very heavy. In the next step, you MUST have assistance when moving, lifting or mounting the headstock on the column and base assembly.
  • Page 17: Chuck Guard

    M1102/M1103 16-Speed Drill Press Chuck Guard The chuck guard must be installed before the chuck is attached to the spindle. To install the chuck guard, do these steps: 1. Loosen the Phillips head screw and lock nut on the chuck guard clamp. 2.
  • Page 18 4. Place the drill chuck face down on a workbench. The arbor has a short taper and a long taper. Place the short taper into the socket in the back of the drill chuck and tap it with a rubber or wooden mallet, as shown in Figure 13.
  • Page 19: Downfeed Handles & Belt Cover Knob

    M1102/M1103 16-Speed Drill Press Downfeed Handles & Belt Cover Knob The downfeed handles must be installed to properly oper- ate the drill press. To install the downfeed handles, do these steps: Thread the knobs onto the handles, then thread the handles into the spindle hub, as shown in Figure 15, and tighten.
  • Page 20: Work Light

    Work Light The Model M1102/M1103 includes a 110V light socket for an optional light bulb. When the drill press is shipped from the factory, a dust plug is installed in the light sock- et for protection. Use only bulbs that are “safety coated” and shatter resistant.
  • Page 21: Mounting

    M1102/M1103 16-Speed Drill Press Mounting The Model M1102 must be secured to a bench. The Model M1103 base should be secured to the floor, or bolted to a mobile base. Bench Mounting To mount the Model M1102 drill press to a table: Clamp the base on a bench top capable of hold- ing approximately 100 lbs.
  • Page 22: Operations

    General The Model M1102/M1103 will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine.
  • Page 23: Changing Spindle Rpm

    M1102/M1103 16-Speed Drill Press Changing Spindle RPM Never operate drill press with pulley cover in the open position. Your hand may become trapped in the belt and serious personal injury will occur. The belts in the headstock must be rearranged to change spindle RPM.
  • Page 24: Depth Stop

    M1102/M1103 16-Speed Drill Press Jam Nut Figure 22. Depth stop components. -22-...
  • Page 25 M1102/M1103 16-Speed Drill Press -23-...
  • Page 26 M1102/M1103 16-Speed Drill Press -24-...
  • Page 27: Arbor Removal

    M1102/M1103 16-Speed Drill Press Figure 24. Inner and outer drift-key slots aligned. -25-...
  • Page 28: Maintenance

    MAINTENANCE General Periodic maintenance on your Model M1102 and M1103 Drill Press will ensure its optimum per- formance. Make a habit of inspecting your drill press before each use. NEVER adjust or service the machine while it is running. Wait until the machine is turned off, unplugged and all working parts have come to a stop...
  • Page 29: Service

    M1102/M1103 16-Speed Drill Press This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop! Motor & Electrical Symptom Possible Cause Machine does not...
  • Page 30 Symptom Possible Cause Machine has 1. Motor or component is loose. vibration or noisy operation. 2. Belts are slapping belt cover. 3. V-belt(s) is worn or is loose. 4. Motor fan is rubbing on fan cover. 5. Pulley is loose. 6.
  • Page 31 M1102/M1103 16-Speed Drill Press Drill Press Operations Symptom Possible Cause Drilling stops, 1. The belt is loose or worn. but the motor 2. The pulley for the spindle shaft or the motor still operates. is slipping on the shaft. 3. Bit slips in chuck. The chuck wob- 1.
  • Page 32: Feed Shaft Spring Tension

    M1102/M1103 16-Speed Drill Press Feed Shaft Spring Tension The feed shaft return spring is adjusted at the factory; however, during the life of the drill press you may want to adjust the feed shaft return spring so the pressure suits your operating needs.
  • Page 33: Electrical Components

    M1102/M1103 16-Speed Drill Press Electrical Components Light Switch Light Socket Power Switch Figure 28. Power and light switch assembly. Figure 30. Light socket with dust plug removed. Capacitor Figure 29. Capacitor. -31-...
  • Page 34: 110V Wiring Diagram M1102/M1103

    110V Wiring Diagram M1102/M1103 ����� ��������� ��������� ����������� ���� ���������� ����� �� ��� ����� ����� ���� ����� ��� ������ �� ���������� ����� ��������� ��� ��� �� ������������� ��������������� ����������� �������������� M1102/M1103 16-Speed Drill Press PARTS ��������������������� ����������������� ���� ����� ������ ����������...
  • Page 35 M1102/M1103 16-Speed Drill Press Service Notes -33-...
  • Page 36: M1102/M1103 Parts Diagram

    M1102/M1103 Parts Diagram �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� ��...
  • Page 37: M1102/M1103 Parts List

    M1102/M1103 16-Speed Drill Press M1102/M1103 Parts List REF PART�# DESCRIPTION XM1102001 HEAD�CASTING XM1102002 SCALE�SLEEVE XM1102003 PINION�SHAFT XM1102004 FEED�HANDLE�M10-1.5�X�155 XM1102005 KNOB�M10-1.5 XPSS14M SET�SCREW�M8-1.25�X�12 XM1102007 KNOB�BOLT�M8-1.25�X�15 XM1102008 BELT�TENSION�ADJ.�ROD XM1102009 COMPRESSION�SPRING XPFS11M FLANGE�SCREW�M6-1�X�10 XM1102011 KNURLED�NUT�M8-1.25 XM1102012 LAMP�FRAME XPS09M PHLP�HD�SCR�M5-.8�X�10 XM1102014 LAMP�HOLDER XPLN09M LOCK�NUT�M12-1.25 XM1102017 TORSION�SPRING�AND�CAP XM1102018...
  • Page 38 PART�# DESCRIPTION XM1102071 WIRING�HARNESS XPW05M FLAT�WASHER�4MM XM1102073 DEPTH�STOP�ROD XM1102074 KNURLED�NUT�M12-1.75 XM1102075 KEY�HOLDER XM1102076 MIDDLE�PULLEY�FRAME XPFS11M FLANGE�SCREW�M6-1�X�10 XM1102078 BELT�COVER�KNOB�M6-1 XPVM22 V-BELT�M-22�3L220 XM1102080 MIDDLE�PULLEY XP6202 BALL�BEARING�6202ZZ XPR21M INT�RETAINING�RING�35MM XPR05M EXT�RETAINING�RING�15MM XP6202 BALL�BEARING�6202ZZ XPVM22 V-BELT�M-22�3L220 XM1102086 PULLEY�GUARD M1102/M1103 16-Speed Drill Press PART�# DESCRIPTION XPSS01M SET�SCREW�M6-1�X�10 XM1102088...
  • Page 39: Label Placement And Parts

    MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the machine to enter service again. Contact Woodstock International, Inc. at (360) 734-3482 or www. shopfoxtools.com to order new labels.
  • Page 40 M1102/M1103 16-Speed Drill Press Parts Notes -38-...
  • Page 41: Warranty

    ® with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
  • Page 42: Warranty Registration

    Warranty Registration Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________Zip ________________________ Phone # ______________________ Email __________________________Invoice # ___________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________ The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services.
  • Page 43 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...

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