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4. asseMbly
4.1.
Attaching the console to the Pallet truck
4.1.1.
firstly remove the bracket (fig.1A) to get to the connector.
4.1.2.
connect the two 9-pin sub d connectors together (fig.1c).
4.1.3.
replace the bracket to secure the connectors in place, making sure that the
connectors are through the centre of the bracket and held inside the main
body of the console.
4.1.4.
lower the main console (fig1.B) onto the bracket and fix with two Allen bolts.
5. haNDle attachMeNt
5.1.
connect the operating handle to the hydraulic pump body using the pivot pin
(fig.2B) with a hole in the centre. insert from left to right.
5.2.
Align the pivot hole on the base of the handle with the pivot holes on the main
casting.
5.3.
insert the pivot shaft (using a soft hammer) insuring that the holes in either end
of the shaft (fig.2B) are aligned with the grooves on the outer sides of the main
casting (fig.2c).
5.4.
When the shaft is properly aligned drive a roll pin through either end of the shaft.
5.5.
using thin nosed pliers, pass the end of the chain and with adjusting nut through
the hole in the centre of the pivot shaft.
5.6.
Put the handle (fig.4) into its lowest position (raise).
5.7.
lift the actuating lever (fig.3e) against its spring pressure and slide the
adjusting bolt underneath so the chain (fig.2e) rests in between the forks.
6. haNDle aDjustMeNt
6.1.
the operating handle control lever can be set to one of three positions, as shown
in fig.4.they are:
6.1.1.
rAise:
control lever in the doWn position.
6.1.2.
driVe:
control level in the centrAl position.
6.1.3.
loWer: control lever in the uP position.
6.2.
if the above positions have been altered, they can be restored by carrying out
the following adjustments.
6.2.1.
if the forks rise whilst pumping in the driVe position, turn the adjusting nut
(fig.2d) on the adjusting bolt (fig.2e) or the screw (fig.3f) clockwise, until the
pumping action does not raise the forks and the driVe position functions
normally.
6.2.2.
if the forks lower whilst pumping in the driVe position, turn the adjusting nut
(fig.2d) or the screw (fig.3f) counterclockwise, until the pumping action does
not lower the forks.
6.2.3.
if the forks do not lower when the control lever is in the loWer position, turn
the adjusting nut (fig.2d) or the screw (fig.3f) clockwise, until raising the
control lever lowers the forks.
NOte: check the driVe position again by repeating paragraphs 6.2.1 and
adjusting nut (fig.2d) and the screw (fig.3f) are still in the correct position.
6.2.4.
if the forks do not rise when pumping in the rAise position, turn the adjusting
nut (fig.2d) or the screw (fig.3f) counterclockwise until the forks rise.
NOte: check the loWer and driVe positions again from paragraphs 6.2.1
to 6.2.3 to ensure that the loWer and driVe positions are functioning
correctly.
© Jack sealey limited
Original Language Version
fig.2
6.2.2 to ensure that the
fig.3
fig.4
Pt1150sc.V2 | issue 4 03/04/17
fig.1
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