CWT Trailblazer TB 4.9 Series Installation & User Manual

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Installation & User Manual
Trailblazer Digital Radio
TB 2.4-5.8 and TB 4.9 series
Part Number 490-2000
Rev 3.07

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Summary of Contents for CWT Trailblazer TB 4.9 Series

  • Page 1 Installation & User Manual Trailblazer Digital Radio TB 2.4-5.8 and TB 4.9 series Part Number 490-2000 Rev 3.07...
  • Page 2 A return material authorization (RMA) is required prior to returning equipment to CWT. Please contact Carlson Wireless if a RMA is needed for return of equipment. Customer Service Technical support is available Monday - Friday, 8:30 am to 5:00 pm, PDT.
  • Page 3 SAFETY WARNING Potentially hazardous voltages exist on TELCO lines and associated equipment. Always observe standard safety precautions during installation, operation and maintenance of these products. To avoid the possibility of electric shock, be sure to disconnect the power from the remote power source before you perform any line connections or repairs. Always disconnect all the cables connected to the system before disconnecting the grounding connection.
  • Page 4 devices possible on the telephone line (in REN) by contacting the local telephone company who provides the service. Incidence of Harm If your telephone equipment causes harm to the telephone network, the telephone company may disconnect your service temporarily. When possible, the telephone company will notify you in advance of pending disconnection.
  • Page 5 approved by the party responsible for compliance could void the user’s authority to operate the equipment. Declaration of Conformity Carlson Wireless Technologies, Inc. Manufacturer’s Name: 1385 8 Street. Manufacturer’s Address: Arcata, CA 95521 Declares that the product: Product Name: Trailblazer TB 2.4-5.8 Conforms to the following standard(s) or other normative document(s): EMC: FCC Part 15.247...
  • Page 6: Table Of Contents

    Operation ....................... 15 Configuring and Accessing the Trailblazer Unit ..........15 3.1.1 Connecting the Serial Cable..............15 3.1.2 Installing the CWT GUI on Your PC ............16 3.1.3 Using the GUI ..................16 3.1.4 Software Downloads Using the GUI ............18 Setting the Radio Frequency and Scrambling Code ........
  • Page 7 4.6.2 Unpacking....................27 4.6.3 Mounting....................27 Weatherproofing RF Connections ..............29 Antenna Alignment ..................31 Interference Solutions ..................31 4.10 Lightning Protection..................32 4.10.1 Antenna Port Protection ................32 4.10.2 Telephone Line Surge Protection ............36 Test & Maintenance ....................37 Diagnostics......................
  • Page 8 List of Figures _____________________________________________________________________________ Figure 1: Line of Sight is clear, the first Fresnel Zone is NOT clear. This path will experience significant outages.................. 6 Figure 2: Test Antennas....................9 Figure 3: Outdoor Unit Battery and Power Connection........... 10 Figure 4: Rack Mount Battery Connection ..............
  • Page 9 Table 13: Serial Data Cable Pinout................. 43 Table 14: Bill ........................44 Table 15: 18dBi Directional Panel Specifications............46 Table 16: 24dBi High-Gain Parabolic Grid Antenna Specifications ........ 47 Trailblazer Installation and User Manual...
  • Page 10: Introduction

    1 Introduction 1.1 Scope of Manual The purpose of this manual is to provide planning and installation personnel with the appropriate procedures for the Trailblazer Digital Microwave Radio and its accessory equipment. In order to avoid harm to persons or damage to the product, please ensure that you have read and understand the safety, unpacking and installation sections before proceeding.
  • Page 11 The low power consumption of 2 to 5 Watts makes the Trailblazer very energy efficient. The Trailblazer operates at any DC voltage from 12V to 24V and is thus easily powered by a solar system. CWT solar powering kits are available with up to 7 days of back-up power.
  • Page 12: General Specifications

    Repeater A digital repeater is available to extend the range of the network or to work around terrain obstacles. Expandable Starting with only one link, you can add CPE units, gaining the features of a point-to- multipoint topology for your current and future growth needs without loosing any of your original investment.
  • Page 13: Pretest And System Planning

    Physical Characteristics Outdoor Enclosure Dimensions 13 x 11 x 6 in / 33 x 28 x 15 cm Rack Mount Dimensions 19” rack mount 3RU (5 ¼ in) Unit Weight 8 lbs / 3.7kg Outdoor Enclosure Specs NEMA 4X, rain, wind and ice protected GE ®...
  • Page 14: Line Of Sight

    connections that have even a moderate outdoor line build out. A good rule of thumb is that all lines entering or exiting a building need protection. Both ends of the cables between buildings must be protected! See section 5.2 for detailed specifications and usage information on optional primary lightning protection available from Carlson Wireless.
  • Page 15: Interference

    Ant1 Ant2 Link Distance Distance Bandwidth Gain Gain cables Freq FRSPL power Thrshld Mrgn in miles in km in kb/s in dB in dB in dBm 24.3 39.1 31.0 31.0 5.80 22.5 14.0 14.0 2.45 25.2 Table 1: Fade Margin Chart You can also calculate your own path loss using the integrated radio link margin calculator included on the Carlson Wireless product CD in a folder called “Calculators”.
  • Page 16: Rf Cable Sizing And Recommendations

    Microwave Ovens Microwave oven outputs have been measured at levels up to +20dBm ERP. The magnetrons built into the ovens cause transmission of narrow pulses that sweep the 2.4GHz band. The energy is normally concentrated in the upper half of the band between 2.450 and 2.485 GHz.
  • Page 17: Unpacking

    • Safety Gear 2.2 Unpacking NOTE: Always observe ESD precautions when handling circuit boards! Before opening package(s), inspect the shipping box(es) and report any damage to the shipping carrier. Your package was insured and the shipping carrier will be responsible for any damage to the equipment.
  • Page 18: Powering The Trailblazer

    2.3.2 Powering the Trailblazer The Trailblazer units accept 12 -24VDC negative ground. If your system is equipped with a battery backup you will need to install the battery and connect the battery wires. Place the battery into the Trailblazer with the positive terminal toward the outside of the enclosure.
  • Page 19: Connecting Pots Lines

    Figure 4: Rack Mount Battery Connection If you are not using the Carlson Wireless power supply, make sure that you power the unit with 12 – 24VDC with a power supply rating of at least 10 Watts. 2.3.3 Connecting POTS Lines Connect POTS lines as shown in the figure below using the black screw terminals on the units’...
  • Page 20: Figure 5: Telephone Line Connections

    used. Note the “Active Line” label on your Base and CPE units. Screw Terminals Figure 5: Telephone Line Connections To connect POTS lines with a rack mount enclosure, see figure 5. Pins 4 and 5 on the RJ-45 connector are used for POTS lines. Trailblazer Installation and User Manual...
  • Page 21: Connecting Leased Lines

    2.3.4 Connecting Leased Lines The Leased Line interface is provided for up to (8) RJ45 connectors on the User Interface card. See photo below. RJ45 connector Figure 6: Telephone or Lease Line Connections See figure below for pin out information: Audio out of TB TX-- RX--...
  • Page 22: Repeater Operation

    E&M Signaling The Leased Line interface is equipped with Type IV E&M signaling. If the M lead is grounded on one end of the link, the E lead will go to ground on the other end of the link. The E lead can be used to activate push-to-talk circuits or change frequencies on 2-way radios, turn on lights or alarms, or activate functions on remote equipment.
  • Page 23: Operation

    Digital Interconnect Cable Master Antenna Slave Antenna Slave Radio Master Radio Figure 9: Repeater The repeater timing is such that both the master and slave radios transmit and receive simultaneously. Therefore the repeater radios will not interfere with each other. It is important that both the master and slave radios have the same SFD code.
  • Page 24: Installing The Cwt Gui On Your Pc

    CONNECT SERIAL CABLE TO COM 1 HERE RESET Figure 10: Connecting the Serial Cable 3.1.2 Installing the Carlson Wireless GUI on Your PC The CD included with your system contains a folder called “GUI” with the self executing file Carlson Wireless Trailblazer GUI 1.0x.xxxx [ALL-OS].exe. Browse the CD and open the file to install the GUI program on your PC.
  • Page 25 Select the Status tab to view the current status of RF link, signal strength, line “hook” state, SFD loss count and an on- board temperature reading. Select DISCONNECT in the COM Port selection box before moving the serial cable to another radio card.
  • Page 26: Software Downloads Using The Gui

    Software Downloads Using the GUI download software, (only instructed by a Carlson Wireless technician) click on the “Program Download” button on the Configuration tab and browse to the location of the file as shown to the right. For units, firmware “station_xxx”...
  • Page 27: Setting The Radio Frequency And Scrambling Code

    3.2 Setting the Radio Frequency and Scrambling Code Reset Switch Radio Frequency Selector Figure 17: Frequency/Code Switch and Reset Button The radio frequency and scrambling code of the Carlson Wireless radios operate on numerous band selections based on purchased configuration. Within the selected operational band, multiple frequencies are provided in combination with code variations.
  • Page 28: Selecting The Cpe Time Slot

    Channel 5.735 GHz 5.765 GHz 5.795 GHz 5.825 GHz code 0 code 1 code 2 code 3 Table 6: 5.8G Low Band – Frequency/Code Switch Matrix Channel 5.750 GHz 5.780 GHz 5.810 GHz 5.840 GHz code 0 code 1 code 2 code 3 Table 7: 5.8G High Band –...
  • Page 29: Field Installation Options

    4 Field Installation Options 4.1 Mounting the Enclosure The versatile mounting bracket assembly (PN: 900- 7200) allows the Trailblazer enclosure to be properly mounted on a pole up to 2.25” in diameter. The mounting bracket assembly also converts to a wall mount for mounting the Trailblazer enclosure on a flat surface.
  • Page 30: Figure 19: Pole Mounting The Trailblazer Enclosure

    Figure 20: Pole Mounting the Trailblazer Enclosure Pole Mounting Instructions: • Attach the mounting flanges to the enclosure using the ¼ -20 x 1” bolts, ¼” flat washers, ¼” lock washers and ¼” hex nuts. • Tighten the ¼” nuts to maximum of 25 in-lbs (2.1 ft-lbs). Do not over tighten! •...
  • Page 31: External Antennas

    4.2 External Antennas The use of an external antenna with a Trailblazer system mandates professionally trained personnel to ensure compliance with FCC rules and regulations. Specifically the installer must ensure that the EIRP of the transmitting antenna does not exceed the requirements of the Code of Federal Regulations, Title 47, paragraph 15.247.
  • Page 32: Calculating The Eirp Of An External Antenna

    4.2.2 Calculating the EIRP of an External Antenna For all frequency bands of the Trailblazer TB series digital radio, the peak power is calibrated at the factory to be at maximum +17dBm. Using this example one can calculate the following: Note that the radio is calibrated for a maximum output power of +17dBm.
  • Page 33: 18Dbi 2.4 Ghz Directional Flat Panel Antenna

    4.3 18dBi 2.4 GHz Directional Flat Panel Antenna This section is designed to support the installation, operation and maintenance of the 18dBi directional flat panel antenna. CWT recommends this antenna because of its small size, ease of mounting and low maintenance. To avoid harm to persons or damage to the product please ensure that you have read the safety, unpacking and installation sections before proceeding.
  • Page 34: 22Dbi 4.9 Ghz Directional Flat Panel Antenna

    Figure 22: Assembly Assemble the mount to the antenna using the hardware provided as described in the diagram to the right. Adjust the nuts nearest the antenna to positions that will provide the tilt angle required. Use the mounting diagram (right) with the table below to roughly align the antenna to your position requirements.
  • Page 35: 24Dbi 2.4 Ghz High-Gain Parabolic Grid Antenna

    4.6 24dBi 2.4 GHz High-Gain Parabolic Grid Antenna This section is designed to support the installation, operation and maintenance of the 24dBi high gain parabolic grid antenna used for extended range or improved fade margin and/or adjacent signal rejection with the Trailblazer. Carlson Wireless recommends this antenna because it has been used in many successful field installations over the years.
  • Page 36: Figure 22: Mounting Of 24Dbi High-Gain Parabolic Grid Gain Antenna (Horizontal Or Vertical)

    Installing the mount for Installing the dipole for Vertical Polarity Vertical Polarity Installing the mount for Installing the dipole for Horizontal Polarity Horizontal Polarity Figure23: Mounting of 24dBi High-Gain Parabolic Grid Gain Antenna (horizontal or vertical) Trailblazer Installation and User Manual...
  • Page 37: Weatherproofing Rf Connections

    Figure 24: 2.4 GHz 24dBi Dipole Assembly Procedures (Vertical Polarity) 4.7 Weatherproofing RF Connections Once you have mounted and secured your antenna, we recommend completing the installation by properly weatherproofing the RF connector. The connector will be waterproof, durable, and easy to service if it needs to be removed. You will need: •...
  • Page 38: Figure 25: Sealing The Connector Assembly

    Figure 25: Connect Cable to Antenna Step 2. Sealing the Connector Assembly Tightly wrap the connectors with one layer of electrical tape and extend 0.5 inch beyond the N-type Male connector. This step is highly recommended, as it will make removal of the weather proofing much faster, easier and less messy.
  • Page 39: Antenna Alignment

    Step 3. Covering Rubber Tape with Electrical Tape Tightly wrap the rubber tape with 2 layers of electrical tape to protect the vapor wrap. Note: The electrical tape should extend 1 inch beyond the vapor wrap to ensure full coverage. You can easily remove the weatherproofing by cutting down one side of the wrap and peeling it away.
  • Page 40: Lightning Protection

    Common Interferers: Microwave ovens, wireless household controls, cordless telephones, wireless video products, wireless LANs, laptops with wireless LAN capability, etc. (Refer to Interference Section 2.1.6 for additional information) Before calling the manufacturer, the installer is encouraged to try correcting the problem by trying one or more of the following suggestions: •...
  • Page 41: Table 8: Gas Discharge Protector Specifications

    Carlson Wireless recommends wrapping the lightning protector in vapor wrap as previously discussed. RF Gas Discharge Lightning Surge Protector Specifications (2.4 GHz) CWT Part number 640-6600 Description High Frequency co-axial surge protector (Gas tube)
  • Page 42: Figure 27: Gas Discharge Protector Dimensions

    Figure 28: Gas Discharge Protector Dimensions RF Shorted Stub Lightning Surge Protector Specifications CWT Part number 640-6549, 640-6558 Description High Frequency co-axial surge protector (shorted stub) Maximum power (50 Ohms) 100 W Power Handling (8/20 µs waveform) 50 kA Power Handling (1.2/50 µs waveform) 70 kA VSWR (4.2 –...
  • Page 43: Figure 28: Shorted Stub Protector Specifications

    Figure 29: Shorted Stub Protector Specifications Figure 30: Shorted Stub Protector Dimensions Trailblazer Installation and User Manual...
  • Page 44: Telephone Line Surge Protection

    4.10.2 Telephone Line Surge Protection Line 1 Tip Line 1 Ring Earth Ground Line 2 Tip Line 2 Ring Figure 31: Primary Telephone Line Transient Protection The most common entry point for lightning induced power surges is the phone line coming from the telephone company.
  • Page 45: Test & Maintenance

    • Heavy-duty, (2) element gas tube • External backup gap assembly • Unique switch grade shorting mechanism Telephone Line Gas Discharge Lightning Surge Protector Specifications CWT Part number 640-6500 Description Sealed gas tube station protector DC Breakdown@100V/s 300-500V Impulse Breakdown 100V/µs...
  • Page 46: Led Function

    5.1.2 LED Function The Trailblazer units’ are equipped with multifunction status indicator LEDs on the top and radio card. There are no LEDs on the interface card. You can read the link and alignment status as well as packet loss information quickly, without using a PC. The rack mount unit has remote front panel LEDs with different information (see below.) Use the table below for translating the on-board LED patterns.
  • Page 47: Maintenance

    6.1 About Carlson Wireless 6.1.1 Mission Carlson Wireless Technologies, Inc. (CWT) is dedicated to designing, manufacturing and marketing innovative, low power digital WLL (wireless local loop) telephone systems that provide high-quality voice and data links for rural and remote telephone users worldwide.
  • Page 48: System Specifications

    6.2 System Specifications Air Interface *Proprietary DSSS CDMA using a negotiated QOS with Time Division Duplexing Data Throughput Rate 512, 256, 128, 64 kbps, Configurable with GUI End-to-End System Latency Less than 4.4 ms Depending on Speed Selected Fax Compatibility G3 (9.6kbps) and G4 (14.4kbps) Modem Performance V.34 (33kbps) via POTS, up to V.90 (56kbps) via...
  • Page 49: Block Diagram

    6.2.1 Block Diagram Figure 33: Block Diagram of Radio Card 6.3 Cable Pin Outs Should you misplace or lose your serial programming cable, you can call Carlson Wireless and order a replacement or construct a new cable from a few simple parts using the diagram below.
  • Page 50: Figure 33: Serial Data Cable Pinout (Pcb View)

    DSR on pin 6, (not used) RTS on pin 7, (not used) CTS on pin 8, (not used) RI on pin 9, (not used) Table 12: Configuration Port Cable Construction Table GROUND RECEIVE TRANSMIT Figure 34: Serial Data Cable PinOut (PCB View) Standard “AT”...
  • Page 51: Signal Strength Conversion Chart

    Serial Data Cable Pin Out Pin Signal Description Direction Data Carrier Detect To PC Receive Data To PC Transmit Data From PC Data Terminal Ready From PC Signal Ground Common Data Set Ready To PC Request to Send From PC Clear to Send To PC Ring Indicator...
  • Page 52: Antenna Patterns And Specifications

    Table 14: Signal Strength Conversion – All Bands 6.5 Antenna Patterns and Specifications Trailblazer Installation and User Manual...
  • Page 53: 18Dbi Directional Panel Plots And Specs

    6.5.1 18dBi Directional Panel Plots and Specs Figure 36: 18 dBi Antenna Patterns Trailblazer Installation and User Manual...
  • Page 54: Table 15: 18Dbi Directional Panel Specifications

    18dBi Directional Panel Specifications 1” (25) 2.88” (73) Pole Size In (mm) 3.9(1.76) Weight Lbs. (kg) 15.1 x 13.9 x 1.9 (384x353x48) Dimension (W x L) In (mm) Wind Load @100MPH Frequency Range 2300-2500 3 deg beam width 19 vertical, 18 horizontal Front to Back VSWR 1.6:1...
  • Page 55: 24Dbi High-Gain Parabolic Grid Plots And Specs

    6.5.2 24dBi High-Gain Parabolic Grid Plots and Specs Properly Mounted Grid (Vertical Polarity) Figure 37: 24dBi Forward Plot 24dBi High-Gain Parabolic Grid Antenna Specifications Pole Size 1” (25) 2” (50) In (mm) Weight 11 (5) Lbs. (kg) Dimension (W x L) 28.5 x 36”...
  • Page 56: Warranty

    6.6 Warranty Limited Warranty, USA Carlson Wireless Technologies, Inc. or Carlson Wireless USA, collectively referred to as "Carlson“), will repair this product with new or rebuilt parts, free of charge, in the USA or Puerto Rico for one (1) year from the date of original purchase in the event of a defect in material or workmanship.
  • Page 57: Acronyms/Abbreviations

    6.7 Acronyms/Abbreviations American National Standards Institute ANSI asynchronous Async Comité Consultatif International Téléphonique et Télégraphique CCITT carrier detect customer premise equipment clear to send channel service unit clear to send central office decibel data communications equipment digital data service data set ready data service unit data terminal equipment data terminal ready...
  • Page 58: Glossary

    6.8 Glossary ANSI Acronym American National Standards Institute; devises proposes recommendations for international communications standards. asynchronous A method of data transmission which allows characters, that are preceded by a start bit and are followed by a stop bit, to be sent at irregular intervals. bandwidth A range within a band of frequencies, or an amount of data, that can be transmitted in a preset amount of time.
  • Page 59 Acronym for Data Service Unit; a hardware component needed to transmit digital data over a hardware channel. It converts signals from bridges, routers and multiplexers into the bipolar digital signals used on the telephone company digital lines and ensures that voltage levels are correct.
  • Page 60 parameter Is a numerical code that controls an aspect of terminal and/or network operation. Parameters control page size, data transmission speed, and timing options. ping Is an internet protocol standard that provides loop-back on demand for any device in an IP network.

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