CWT Trailblazer TB 4.9 Series Installation & User Manual

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Installation & User Manual
Trailblazer Digital Radio
TB 2.4-5.8 and TB 4.9 series
Part Number 490-2000
Rev 1.04

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Summary of Contents for CWT Trailblazer TB 4.9 Series

  • Page 1 Installation & User Manual Trailblazer Digital Radio TB 2.4-5.8 and TB 4.9 series Part Number 490-2000 Rev 1.04...
  • Page 2 A return material authorization (RMA) is required prior to returning equipment to CWT. Customer Service Technical support is available Monday - Friday, 9:00 am to 4:30 pm, PDT.
  • Page 3 SAFETY WARNING Potentially hazardous voltages exist on TELCO lines and associated equipment. Always observe standard safety precautions during installation, operation, and maintenance of these products. To avoid the possibility of electric shock, be sure to disconnect the power from the remote power source before you perform any line connections or repairs.
  • Page 4 Incidence of Harm If your telephone equipment causes harm to the telephone network, the telephone company may disconnect your service temporarily. When possible, the telephone company will notify you in advance. If advanced notice is not practical, you will be notified as soon as possible. You will also be informed of your right to file a compliant with the FCC.
  • Page 5 Declaration of Conformity Carlson Wireless Technologies Inc. Manufacturer’s Name: 1180–B Evergreen Rd. Manufacturer’s Address: Redway, CA 95560 Declares that the product: Product Name: Trailblazer TB 2.4-5.8 Conforms to the following standard(s) or other normative document(s): EMC: FCC Part 15.247 And also declares that the product: Product Name: Trailblazer TB 4.9 Conforms to the following standard(s) or other normative document(s):...
  • Page 6: Table Of Contents

    Operation....................14 Configuring and Accessing the Trailblazer Unit ........14 3.1.1 Connecting the Serial Cable............14 3.1.2 Installing the CWT GUI on Your PC ..........14 3.1.3 Using the GUI ................14 3.1.4 Software Downloads Using the GUI ..........15 Accessing the Trailblazer using HyperTerminal™ ........17 3.2.1...
  • Page 7 4.3.3 Mounting..................24 22dBi 4.9 GHz Directional Flat Panel Antenna ........26 23dBi 5.8 GHz Directional Flat Panel Antenna ........26 24dBi 2.4 GHz High-Gain Parabolic Grid Antenna .......27 4.6.1 Product Overview ................27 4.6.2 Unpacking ..................27 4.6.3 Mounting..................27 Weatherproofing RF Connections ............30 Antenna Alignment ................32 Interference Solutions................32 4.10 Lightning Protection ................33...
  • Page 8 List of Figures _____________________________________________________________________________ Figure 1: Line of Sight is clear, the first Fresnel Zone is NOT clear......5 Figure 2: Base Unit Power Connections .............10 Figure 3: Connecting the Serial Cable ..............14 Figure 4: Rotary Switch and Reset Button ............17 Figure 5: CPE Time Slot Selection Switch ............19 Figure 6: Wall mounting the Trailblazer enclosure ..........20 Figure 7: Pole mounting the Trailblazer enclosure..........21...
  • Page 9: Introduction

    32mi/ 50 km or more in repeated applications. This radio integrates seamlessly with POTS voice cards and Leased Line cards, V.35 protocol or standard 10baseT Ethernet devices. CWT provides competitive price and performance solutions for many of the world’s telecommunication needs in both point-to-point and point-to-multipoint applications.
  • Page 10 The low power consumption of 2 Watts makes the units very energy efficient. They accept any DC voltage from 12V to 24V and are thus easily powered by solar. CWT solar powering kits are available with up to 7 days of back-up power. Flexible & Programmable All Trailblazer models are bench or field programmable.
  • Page 11: General Specifications

    10BaseT On-Board Ethernet Port On-board Ethernet satisfies simultaneous LAN / IP data and PCM voice needs with an Industry Standard RJ45 10BaseT connection. Some of its advanced features include 802.3 Ethernet supported by Transparent LAN bridging and Automatic LAN MAC address filtering at the MAC level, making it transparent to higher level protocols such as TCP/IP, DECnet, NETBIOS, and IPX network protocols.
  • Page 12: Pretest And System Planning

    2 Pretest and System Planning 2.1 Site Requirements and System Planning 2.1.1 Grounding A ground is a low impedance electrical connection to earth that is used to dissipate energy. Grounding your Trailblazer is very important for safety reasons as well as to protect your system from damage due to lightning and static charge build up.
  • Page 13: Line Of Sight

    2.1.3 Line of Sight Visual line of sight (LOS) is the straight, unobstructed line between the Base unit’s antenna and the CPE’s antenna. In other words, when you stand next to one antenna, you can see the other one. Because RF waves spread out three dimensionally rather than in a straight line, LOS is important in microwave transmission but not adequate.
  • Page 14: Path Loss

    50.0 80.5 24.0 16.2 Table 2: Fade Margin Chart You can also calculate your own path loss using the integrated radio link margin calculator included on the CWT product CD in a folder called “Calculators”. Trailblazer Installation and User Manual...
  • Page 15: Interference

    What’s an acceptable fade margin? A rule of thumb theory is that 10 dB of fade margin will deliver about 90% reliability, and 20 dB will deliver about 99% reliability. Because there is only a small ground wave component involved in the radio propagation at 2.4 GHz, the above numbers presume both clear LOS (line of sight) and clearing at least 60% of the first Fresnel zone.
  • Page 16: Data Cable Recommendations

    LMR400 will work fine. Heliax™ is recommended for any cable runs over 100 feet. The chart below provides the loss factor for several popular cable sizes. Coax Cable Attenuation (dB per 100 feet) Cable Type at 2.5 GHz at 5.8 GHz LMR 400 6.8 dB 10.8 dB...
  • Page 17: Unpacking

    Included in your purchase is: • The Quick Start Guide to help you become familiar with your system • The CWT Product CD (contains the user manuals, back up configuration software, and other needed items!) • (2) Test Antennas for bench testing •...
  • Page 18: Powering The Trailblazer

    Ohm’s law. For example, if you provide 12VDC you consume 2/12 A or about 167mA. If you provide 24VDC you use about half of that or 85mA. CWT recommends providing at least 4 times the power consumption. The Trailblazer consumes 2 Watts.
  • Page 19: Connecting The Pots Lines

    You can also power your Trailblazer by using several of the unused voice/data pairs in a standard 6 pair telephone cable. Don’t forget to allow for additional current if add-on card options are selected. The standard 6 pair telephone cable is made of 22 AWG size copper. This means that both legs will have 3.2 ohms of resistance per 100 feet.
  • Page 20: Connecting The Leased Lines

    Ethernet 10BaseT Port Repeater “A” Repeater Ports Repeater “B” Line 2 Line 1 RJ45 Sync Line 2 Port Line 1 Screw Terminals Line 2 Line 1 Line 2 Line 1 Connecting POTS lines, Repeater, and Sync For durability as well as ease of installation and acquisition, repeater and synchronization cables require standard RJ45 connectors and CAT5 cable using standard Ethernet cable wiring.
  • Page 21 RJ45 connector See figure below for pin out information: Audio out of TB TX-- RX-- Audio into TB Audio out of TB Top view Labels with reference to the RJ45 connector Trailblazer Installation and User Manual...
  • Page 22: Operation

    NOTE: Unpredictable results may occur if you are using a USB to serial COM Port adapter! Should you need to replace the serial cable, contact CWT or see Section 6.3.1 in the appendix for a pin-out and a description on how to make one.
  • Page 23: Software Downloads Using The Gui

    All systems are shipped pre-configured. Do not change any parameters unless GUI showing starting screen advised to do so by a CWT technician. The integrated V.35 data port can be enabled and disabled here as well. 3.1.4 Software Downloads Using the GUI To download new software, click on the “Program Download”...
  • Page 24 The new CPE and Base unit software will take about a minute to download. The firmware takes about 3 or 4 minutes to download. To the right you will see a sample view of what you should see during the download. Do not interrupt the download! When the download is complete, the unit will automatically reboot...
  • Page 25: Accessing The Trailblazer Using Hyperterminal

    Click on the Terminal tab to monitor status, view and log real-time link quality reports and manually interface with the Trailblazer radio cards via the Terminal screen. In the middle of the terminal screen you will notice a command line box. One command at a time may be entered and sent to the radio card via this terminal interface or by using...
  • Page 26: Table 5: 2.4G International Band - Frequency/Code Switch Matrix

    The radio frequency and scrambling code of the Carlson Wireless radios operate on numerous band selections based on purchased configuration. Within the selected operational band, multiple frequencies are provided in combination with code variations. Selections within the offered band are provided using the 16 position rotary switch located between the 10BaseT port and the white three pin connectors.
  • Page 27: Selecting The Cpe Time Slot

    3.3.1 Selecting the CPE Time Slot Up to (4) CPE units can communicate with each Base unit when used in a STAR topology. To distinguish between the four CPEs, a different time slot is allocated to each CPE using the rotary DIP switch located immediately behind the LEDs as shown in the figure below.
  • Page 28: Field Installation Options

    4 Field Installation Options 4.1 Mounting the Enclosure The versatile mounting bracket assembly (PN: 900-7200) allows the Trailblazer enclosure to be properly mounted on a pole up to 2.25” in diameter. The mounting bracket assembly also converts to a wall mount for mounting the Trailblazer enclosure on a flat surface.
  • Page 29: External Antennas

    Figure 7: Pole mounting the Trailblazer enclosure Pole Mounting Instructions: • Attach the mounting flanges to the enclosure using the ¼ -20 x 1” bolts, ¼” flat washers, ¼” lock washers, and ¼” hex nuts. • Tighten the ¼” nuts to maximum of 25 in-lbs (2.1 ft-lbs). Do not over tighten! •...
  • Page 30: Marketing And Sales Channels

    4.2.1 Marketing and Sales Channels CWT DOES NOT sell the Trailblazer PRO direct to end users. i WLL Trailblazer PRO System will be sold only to CWT's Authorized Resellers. Those authorized resellers are technically trained by CWT's Engineers periodically and must follow the rules set by CWT.
  • Page 31: Calculating The Eirp Of An External Antenna

    4.2.2 Calculating the EIRP of an External Antenna For all frequency bands of the Trailblazer TB series digital radio, the peak power is calibrated at the factory to be at maximum +17dBm. Using this example one can calculate the following: Note that the radio is calibrated for a maximum output power of +17dBm.
  • Page 32: 18Dbi 2.4 Ghz Directional Flat Panel Antenna

    4.3 18dBi 2.4 GHz Directional Flat Panel Antenna This section is designed to support the installation, operation and maintenance of the 18dBi directional flat panel antenna. CWT recommends this antenna for its small size, ease of mounting and low maintenance. To avoid harm to persons or damage to the product please ensure that you have read the safety, unpacking and installation sections before proceeding.
  • Page 33 This is a properly mounted panel antenna. Note the ability of the mount the aim the antenna up tilt or down tilt. Trailblazer Installation and User Manual...
  • Page 34: 22Dbi 4.9 Ghz Directional Flat Panel Antenna

    Hint: You may want to complete the first two steps on the ground! 1. Assemble the mount to the antenna using the hardware provided as described in the diagram to the left. 2. Adjust the nuts nearest the antenna to positions that will provide the tilt angle required.
  • Page 35: 24Dbi 2.4 Ghz High-Gain Parabolic Grid Antenna

    This section is designed to support the installation, operation and maintenance of the 24dBi high gain parabolic grid antenna used for extended range or improved fade margin and/or adjacent signal rejection with the Trailblazer. CWT recommends this antenna because it has been used in many successful field installations over the years.
  • Page 36: Figure 8: Mounting Of 24Dbi High-Gain Parabolic Grid Gain Antenna

    NOTE: We recommend assembling the antenna except for tightening the U-Bolts on the ground! Installing the mount for Installing the dipole for Vertical Polarity Vertical Polarity Installing the mount for Installing the dipole for Horizontal Polarity Horizontal Polarity Figure 8: Mounting of 24dBi High-Gain Parabolic Grid Gain Antenna (horizontal or vertical) Trailblazer Installation and User Manual...
  • Page 37: Figure 9: 2.4 Ghz 24Dbi Dipole Assembly Procedure (Vertical Polarity)

    Figure 9: 2.4 GHz 24dBi dipole assembly procedure (Vertical Polarity) Trailblazer Installation and User Manual...
  • Page 38: Weatherproofing Rf Connections

    4.7 Weatherproofing RF Connections Once you have mounted and secured your antenna, we recommend completing the installation by properly weatherproofing the RF connector. The connector will be waterproof, durable, and easy to service if it needs to be removed. You need: •...
  • Page 39 can easily remove the weatherproofing by cutting down one side of the wrap and peeling it away. Electrical Tape Trailblazer Installation and User Manual...
  • Page 40: Antenna Alignment

    4.8 Antenna Alignment Rough alignment: This is fairly straight forward. Since it is a prerequisite that you have line of sight between the two points, here are several ideas that have worked for installers: • Aim the units towards each other •...
  • Page 41: Lightning Protection

    4.10.1 Antenna Port Protection Mount the CWT in-line, gas-discharge style lightning surge suppressor in series with the coaxial cable between the radio and the antenna. Place it as close to the radio as possible in order to limit the amount of cable that will be exposed to either direct or indirect strikes of lightning or atmospheric static charges.
  • Page 42: Figure 10: Surge Protection, Rf

    RF Gas Discharge Lightning Surge Protector Specifications CWT Part number 640-6600 Description High Frequency co-axial surge protector (Gas tube) Maximum power (50 Ohms) 70 W Breakdown Voltage (100 V/s) 90-130 V Residual Voltage (1 kV/µs) < 600 V Power Handling (8/20 µs waveform)
  • Page 43: Figure 11: Antenna Port Lightning Protector, Vswr And Insertion Loss

    Figure 11: Antenna Port Lightning Protector, VSWR and Insertion Loss Trailblazer Installation and User Manual...
  • Page 44: Customer Premise Telephone Line Surge Protection

    Line 2 Ring Figure 12: Primary Telephone Line Transient Protection CWT recommends using telephone line surge protectors for all active phone lines. The telephone line surge protector is designed to be used as a primary station protector at the subscriber end and works with the secondary on-board lightning protection.
  • Page 45: Table 11: Subscriber Side Protection

    Telephone Line Gas Discharge Lightning Surge Protector Specifications CWT Part number 640-6500 Description Sealed gas tube station protector DC Breakdown@100V/s 300-500V Impulse Breakdown 100V/µs 600V 10kV/µs 850V 100V/µs, vented 1200V Insulation Resistance@100V/leakage current 10e10 Ω Capacitance@1kHz <15pF DC Extinguishing (Network applied) @52V, 135V, 150V <150ms...
  • Page 46: Test & Maintenance

    5 Test & Maintenance 5.1 Diagnostics 5.1.1 LED Function The Trailblazer units’ are equipped with multifunction status indication LEDs on the top and radio card. There are no LEDs on the interface card. You can read the link and alignment status as well as packet loss information quickly, without using a PC.
  • Page 47: Maintenance

    Setting your units next to each other on your bench with the test antennas attached to the N female connectors on the enclosure. The LED will indicate from top to bottom in the preceding table, from the No Power to the Final Alignment and Errors state.
  • Page 48: Appendix

    6.1.2 History CWT (Carlson Wireless Technologies) Inc. was founded in 1999 by James Carlson and is a privately held California “C” corporation headquartered in Redway, California. CWT purchased the assets of Adicom Wireless Inc. formerly of Pleasanton, CA.
  • Page 49: System Specifications

    6.2 System Specifications Air Interface *Proprietary DSSS CDMA using a negotiated QOS with Time Division Duplexing Data Throughput Rate 512, 256, 128, 64 kbps, Configurable with GUI End-to-End System Latency Less than 4.4 ms Depending on Speed Selected Fax Compatibility G3 (9.6kbps) and G4 (14.4kbps) Modem Performance V.34 (33kbps) via POTS, up to V.90 (56kbps) via...
  • Page 50: Block Diagram

    6.2.1 Block Diagram Figure 14: Block Diagram of Radio Card Trailblazer Installation and User Manual...
  • Page 51: Cable Pin Outs

    6.3 Cable Pin outs Should you misplace or lose your serial programming cable, you can call your CWT sales rep. and order a replacement or construct a new cable from a few simple parts using the diagram below. 6.3.1 Configuration Port Pinout...
  • Page 52: Figure 16: Serial Data Cable Schematic

    Standard “AT” Pinout for a DB9 Connector Figure 16: Serial Data Cable Schematic Serial Data Cable Pinout Pin Signal Description Direction Data Carrier Detect To PC Receive Data To PC Transmit Data From PC Data Terminal Ready From PC Signal Ground Common Data Set Ready To PC...
  • Page 53: Advanced Programming And Diagnostics

    6.4 Advanced Programming and Diagnostics 6.4.1 Configuring the Serial Port Parameters In order to communicate with the Trailblazer units using the Command Line Interface, the serial port parameters need to be configured. The serial port parameters are illustrated in the following figure. These settings were configured within the program by Hilgraeve (see left and below).
  • Page 54: Setting The V35 Enable And Port Location

    6.4.2 Setting the V35 enable and port location To enable the V35 data port, open up the Hyperterminal™ interface and if you are communicating with a CPE unit after booting type: [stop]. If you are connected to a base unit it will stop on it’s own after a minute.
  • Page 55: Air Link Quality

    The RSSI command can be used on the base unit. The above figure displays the results of the command. 3 of the 4 values will always read 00, just ignore these values. 1 of the 4 numbers should be greater than 7. If the value displayed contains an alphabetic character (A, B, C, D, E or F), the value is greater than 9.
  • Page 56 3. Download the new software/firmware program. The following two figures illustrate this step. The menu option “Send Text File …” is selected. Next, the dialog box will appear which allows the selection of the file to download to the Trailblazer unit. After the file is selected, click the “Open”...
  • Page 57: Antenna Patterns And Specifications

    6.5 Antenna Patterns and Specifications 6.5.1 18dBi Directional Panel Plots and Specs 18dBi Directional Panel Specifications 1” (25) 2.88” (73) Pole Size In (mm) 3.9(1.76) Weight Lbs. (kg) 15.1 x 13.9 x 1.9 (384x353x48) Dimension (W x L) In (mm) Wind Load @100MPH Frequency Range...
  • Page 58: 24Dbi High-Gain Parabolic Grid Plots And Specs

    6.5.2 24dBi High-Gain Parabolic Grid Plots and Specs Properly Mounted Grid (Vertical Polarity) Figure 17: 24dBi Forward plot 24dBi High-Gain Parabolic Grid Antenna Specifications Pole Size 1” (25) 2” (50) In (mm) Weight 11 (5) Lbs. (kg) Dimension (W x L) 28.5 x 36”...
  • Page 59: Warranty

    6.6 Warranty Limited Warranty, USA Carlson Wireless Technologies Inc. (CWT) or Carlson Wireless USA, collectively referred to as "Carlson“), will repair this product with new or rebuilt parts, free of charge, in the USA or Puerto Rico for one (1) year from the date of original purchase in the event of a defect in material or workmanship.
  • Page 60: Acronyms/Abbreviations

    6.7 Acronyms/Abbreviations ANSI ....American National Standards Institute async ....asynchronous CCITT....Comité Consultatif International Téléphonique et Télégraphique CD ..... carrier detect CPE....customer premise equipment CS ...... clear to send CSU ....channel service unit CTS ....clear to send CO ……………...
  • Page 61: Glossary

    6.8 Glossary ANSI Acronym for American National Standards Institute. Devises and proposes recommendations for international communications standards. asynchronous A method of data transmission which allows characters, that are preceded by a start bit and are followed by a stop bit, to be sent at irregular intervals. bandwidth A range within a band of frequencies or an amount of data that can be transmitted in a preset amount of time.
  • Page 62 Acronym for Data Terminal Equipment. It is the end-user terminal or computer that plugs into the termination point (DCE) of a communications circuit. gateway Is a device which enables information to be exchanged between two dissimilar systems or networks. HDLC Acronym for High Level Data Link Control.
  • Page 63 Acronym for Simple Network Management Protocol. It is a control and reporting scheme widely used to manage devices from different vendors and operates on top of the Internet protocol. switched network Is a network of dial-up telephone lines that uses circuit switching to provide communications services to network users.

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