Wilton 4200A Operating Instructions & Parts Manual
  1. Manuals
  2. Brands
  3. Wilton Manuals
  4. Sander
  5. 4200A
  6. Operating instructions & parts manual

Wilton 4200A Operating Instructions & Parts Manual

Disc, belt, and combination disc/belt sanders
Hide thumbs
Table of Contents

Advertisement

Quick Links

Operating Instructions — Parts Manual
Disc, Belt, and Combination Disc/Belt Sanders
Models:
4200A, 4300A, 4400A
4200A Disc/Belt Sander
WHM TOOL GROUP
2420 Vantage Drive
Elgin, Illinois 60123
Ph.: 800-274-6848
www.wmhtoolgroup.com
4300A 6 Inch Belt Sander
This Manual is Bookmarked
4400A 12 Inch Disc Sander
Part No. 5511365
Revision
Copyright © WMH Tool Group
E2
10/04

Advertisement

Table of Contents
loading

Related Manuals for Wilton 4200A

Summary of Contents for Wilton 4200A

  • Page 1: Cover Page

    Operating Instructions — Parts Manual Disc, Belt, and Combination Disc/Belt Sanders Models: 4200A, 4300A, 4400A 4200A Disc/Belt Sander WHM TOOL GROUP 2420 Vantage Drive Elgin, Illinois 60123 Ph.: 800-274-6848 www.wmhtoolgroup.com 4300A 6 Inch Belt Sander This Manual is Bookmarked 4400A 12 Inch Disc Sander Part No.

  • Page 2: Warranty

    This manual has been prepared for the owner and operators of a Wilton Sander. Its purpose, aside from machine operation, is to promote safety using accepted operating and maintenance procedures. To obtain maximum life and efficiency from your Sander and to aid in using it safely, please read this manual thoroughly and follow instructions carefully.

  • Page 3: Table Of Contents

    Table of Contents Cover Page ... 1 Warranty ... 2 Table of Contents ... 3 Machine and Manual Overview ... 4 General Specifications... 5 Warnings ...6 Operating Instructions ...8 Maintenance ... 10 Setup and Installation ... 13 Troubleshooting ... 18 Wiring Diagrams ...

  • Page 4: Machine And Manual Overview

    Instructions in this manual assume that you are using one of the Model 4200A series Belt and Disc machines. If you have a disc only, or belt only machine, you can bypass those instructions which do not apply to you.

  • Page 5: General Specifications

    (475x400x1437mm) (475x400x1437mm) 25 1/2x16x43 in. 25 1/2x16x43 in. (637x400x1075mm) (637x400x1075mm) Model 4300A 1 ph. 1.5HP Model 4200A 1 ph. 1.5HP 115/230V 115/220V Model 4301A 3 ph. 1.5HP Model 4202A 3 ph. 1.5HP 230V/460V 230V/460V Model 4303A 3 ph. 1.5HP 230/ Model 4204A 3 ph.

  • Page 6: Warnings

    You — the stationary power tool user — hold the key to safety. Read and follow these simple rules for best results and full benefits from your machine. Used properly, Wilton’s machinery is among the best in design and safety. However, any machine used improperly can be rendered inefficient and unsafe.

  • Page 7: Wire Sizes

    General Electrical Cautions This machine should be grounded in accordance with the National Electrical Code and local codes and ordinances. The work should be done by a qualified electrician. The machine should be grounded to protect the user from elec- trical shock.

  • Page 8: Cover

    Operating Instructions These sanders can be used to remove stock from a wide variety of machinable materials. Different materials require different grit types and grades to achieve the de- sired stock removal rate and surface finish. Please consult with your abrasive materials supplier for specific recom- mendations on the correct grit material and grade required for your specific needs.

  • Page 9: Use Of The Miter Gauge

    Figure 2: Lock bolts for belt arm Figure 3: Arm at horizontal -- note that the table is removed. The table may be removed or left in position, and may also be set to any angle to allow horizontal sanding of various angles.

  • Page 10: Maintenance

    Maintenance Belt Replacement 1. Disconnect the power to the machine to prevent acci- dental start-ups. If the machine is plugged into an outlet, unplug it. If the machine is hardwired to a branch circuit with a junction box, remove the fuse or trip the circuit breaker to the branch.

  • Page 11: Track Mechanism Maintenance

    Track Mechanism Maintenance While the use of a dust collection system can extend service intervals, an accumulation of dust will almost cer- tainly require periodic cleaning of the tracking mechanism. The more continuous the use of the machine, the more frequently this maintenance should be performed.
  • Page 12 Figure 11: Rotating the machine casting to remove the disc guard bolts 6. Remove the two bolts, underneath the machine casting, that secure the disc guard to the casting (See Figure 11). Figure 12: Locating the set screws that secure the disc to the arbor 5.

  • Page 13: Setup And Installation

    Figure 14: Loosening pulley set screws to allow the adjustment of pulley on arbor shaft. Machine Setup Basic Setup 1. Position the machine where it will be located on the shop floor. When positioning the machine, consider the type of work which will be done on it so you allow sufficient room not only for the workpieces, but also for service to the machine.

  • Page 14: Disc Table Angle Adjustment

    Disc Table Angle Adjustment 1. Disconnect the power to the machine to prevent acci- dental start-ups. 2. Loosen the table locking knobs on either end of the table. 3. Using a machinist's square against the table and disc, set the table at exactly 90 to the disc (See Figure 15).

  • Page 15: Belt Table Angle Adjustment

    Belt Table Miter Slot Parallelism Adjustment 1. Disconnect the power to the machine to prevent acci- dental start-ups. 2. Set the table angle to zero. 3. Place a scale or adjustable machinist's square against either the left or right edge of the belt or platen and mea- sure the distance to the miter slot edge (See Figure 19).

  • Page 16: Adjusting Or Replacing The Platen

    Figure 22: Method for adjusting height of platen above drive and idler drums. Electrical Caution: Wilton sanders are available in a wide vari- ety of electrical configurations to meet the needs of the purchaser with respect to power available and compliance with electrical codes.

  • Page 17: Single Phase Electrical Hookup

    Single Phase Electrical Hookup When connecting your machine to single phase power, you may be connecting to either 115 or 230 volts, depending upon the motor type provided. Local codes may, or may not, permit the use of a plug type of connection for your machine.

  • Page 18: Troubleshooting

    Poor tracking Unsteady belt Short belt life CAUTION: For all of the electrical faults and corrections in the above table Wilton recommends the use of a qualified and licensed electrician for all circuit tracing, diagnosis and repair. Probable cause 1. Motor is defective 2.

  • Page 19: Wiring Diagrams

    Electrical Schematics JIC Packages Figures 25 and 26, below: Wiring diagrams for 230 and 460 VAC with controller with warning light. Figure 27 and 28, below: Wiring diagrams for 230 and 460 VAC with push button switch.

  • Page 20: Replacement Parts

    This section provides exploded view illustrations that show the replacement parts for the Model 4400A, 4300A, 4200A Disc, Belt, and Combination Disc/Belt Sanders. Also provided are parts listings that provide part number and description. Item numbers shown on the illustration relate to the item numbers in the facing parts listing.
  • Page 21 Exploded View – Model 4200A Belt and Disc Sander Assembly...
  • Page 22 Parts Listing – Model 4200A Belt and Disc Sander Assembly Ref # Part No. Description 5508427 Bracket 5511833 Square Nut, M10 50510801 Spring 5051091 Sleeve 5051131 Collar 5508431 Shaft with Collar 5051151 TS-2361051 Lock Washer, M5 TS-1513051 SHFS, M5 x 25...
  • Page 23 Exploded View – Model 4300A Belt Sander Assembly...
  • Page 24 TS-1540231 Hex Nut, M24 9058121 Lock Washer, Ext., M24 5051981 Spacer 5051971A Drive Drum 5508458 Clamp Ring 4200A-077 Idler Drum Shaft 5051031 Tension Lever Pin 5051021 Belt Tension Lever BB-6202ZZ Ball Brearing, 6202ZZ 5508461 Idler Drum Shaft with Lock Nut...
  • Page 25 Exploded View – Model 4400A Disc Sander Assembly...
  • Page 26 4200 Arbor Pulley TS-1504061 SHCS, M8 x 30 TS-2361081 Lock Washer, M8 5508443 Drive Shaft 5051451 Key, 5 x 5 x 35 4200A-042 Key, 5 x 5 x 55 BB-6204ZZ Ball Bearing, 6204ZZ 5051471 Retaining Ring, S20 VB-A59 V-Belt, A59 5511818...
  • Page 27 4200A-B321 Pan Head Bolt w/ Flange TS-1540041 Hex Nut, M6 TS-1540031 Hex Nut, M5 TS-0733203 Lock Washer, Ext., #10 4200A-B325 Pan Head Screw, M5 x 8 TS-2284082 Pan Head Screw, M4 x 8 TS-2361041 Lock Washer, M4 4200A-B328 Label, Name...

  • Page 28: Accessories

    Dust Collection System (Optional) Installation Transport the shipping container to the installation site. Unpack the dust collection system and check for damage. Contact the carrier if damage is found. Open the installation kit (refer to Optional Accessories in the parts listing for installation kits). Install the cover and debris collection drawer if removed.
  • Page 29 Disassembly Disassembly of the dust collection system is only required to replace the motor or the fan components. The motor switch, if failed, can be replaced without removal of the motor. 1. Remove the chip drawer (2) and cover (4) from the base (1).
  • Page 30 Exploded View – Model 5511885 Dust Collection System REAR VIEW FRONT VIEW...
  • Page 31 5514750 5514751 Screw, Set 5514752 5514753 Housing, Inner Fan 5514754 Motor 5514755 Screw, Hex Head 5514756 Seal, Tape 5514757 Switch, Motor Connection Kits: Refer to Wilton catalog for appropriate connection kit for your grinding machine, or contact Wilton for assistance.
  • Page 32 WMH Tool Group 2420 Vantage Drive Elgin, Illinois 60123 Phone: 800-274-6848 www.wmhtoolgroup.com...

This manual is also suitable for:

4300a4400a

Table of Contents