Related Manuals for Wilton 4002
Summary of Contents for Wilton 4002
-
Page 1: Cover
Operating Instructions — Parts Manual 1-Inch Belt / 8-Inch Disc Sander Model 4002 Part No. 9078321 Revision A1... -
Page 2: Table Of Contents
Table of Contents Cover ... 1 General specifications ... 3 Machine general safety warning ... 4 Safe operation precautions ... 5 Setting up the sander ... 6 Operating instructions ... 9 Adjustments ... 10 Typical operations ... 13 Replacement parts ... 15 Belt Sander Parts - Exploded View ... -
Page 3: General Specifications
General Specifications The Wilton Model 4002 sander is designed to serve the varying sanding needs of the professional or the home hobbyist. The sander features both a belt and a disc sanding surface. Specifications Belt Disc Motor Power requirements Dimensions: Sander (LWH) -
Page 4: Machine General Safety Warning
Read and follow these simple rules for best results and full benefits from your machine. Used properly, Wilton’s machinery is among the best in design and safety. However, any machine used improperly can be rendered inefficient and unsafe. It is absolutely mandatory that those who use our products be properly trained in how to use them correctly. -
Page 5: Safe Operation Precautions
18. All visitors should be kept at a safe distance from the work area. Make workshop completely safe by using padlocks, master switches, or by General electrical cautions This sander should be grounded in accordance with the National Electrical Code and local codes and ordinances. -
Page 6: Setting Up The Sander
17. Do not sand or polish magnesium. It could catch fire. 18. Always remove scrap pieces and other objects from the belt and disc tables before turning the machine ON. 19. Never perform layout, assembly or set-up work Setting up the sander WARNING: For your own safety, do not connect the sander to the power source until the machine is completely assembled and you have read and understood the entire Operating Instructions and Parts... - Page 7 2. Remove the screw and spring from the handle assembly. Separate the handle and stud. 3. Set the table in place against the sander. 4. Put the flat washer provided in the sander carton on the stud. 5. Install the stud through the belt table bracket and into the sander housing.
- Page 8 Connecting sander to power source The motor supplied with your sander is wired for operation at 115 Volts. IT MUST NEVER BE CONVERTED TO OPERATE AT 230 VOLTS ! Before connecting the motor cord to the power source, make certain the switch is in the OFF position and be sure that the electric current is of the same characteristics as stamped on the motor nameplate.
-
Page 9: Operating Instructions
Operating instructions Starting and stopping sander The on/off switch (see Figure 8) is mounted in a switch box on the right side of the sander base. Move the switch to the forward (ON) position to start the sander. Move the switch to the rear (OFF) position to stop the sander. -
Page 10: Adjustments
Belt table adjustments The belt sander table can be tilted or moved in or out to accommodate the operation being performed. Loosen the locking handle to change the position of the table. Move the table to the desired position and tighten the locking handle. - Page 11 Disc table adjustments Adjusting the table angle WARNING: When making adjustments, make sure the motor is discon- nected from the power source. WARNING: To avoid trapping the work or fingers between the table and sanding disc, the table edge should be positioned a maximum of 1/16- inch from the sanding disc.
-
Page 12: Changing Abrasive Discs
Changing abrasive belts (continued) Press down on the tracking knob to release belt tension (see Figure 18). Remove the belt from the three pulleys. Install the replacement belt. Replace side cover; secure the cover with two knobs. IMPORTANT: Some belts have a directional arrow printed on the inside of the belt. -
Page 13: Typical Operations
Typical operations The following are just some of the many operations that can be performed with your Wilton Sander: Sharpening a wood chisel on the sanding belt using a block of wood. Use the block of wood to support the chisel and provide clearance for the chisel handle (see Figure 25). - Page 14 Typical operations (continued) Sanding aluminum on the disc unit with the table tilted and using the miter gauge as a guide (see Figure 26). NOTE: Always sand on the left (downward) side of the sanding disc, as shown. Sanding on the right (upward) side of the sanding disc could cause the workpiece to fly up which could be hazardous.
-
Page 15: Replacement Parts
Disc Sander. Also provided are parts listings that provide part number and description. The item numbers shown on the illustrations relate to the item number in the facing parts listing. Order replacement parts from: Wilton Corporation 300 South Hicks Road Palatine, IL 60067... -
Page 16: Belt Sander Parts - Exploded View
Exploded View of Sander (Belt Sander Parts) -
Page 17: Belt Sander Parts - Parts List
Item Part Number Description 564003-1 Hex. Socket Head Screw (M10 x 40 MM) 564004-1 Flat Washer (12 MM) 564005-1 Spring 564006-1 Spacer 564007-1 Tracking Adjustment Screw 564008-1 Spring 564009-1 Support 564015-1 Spring Pin (M3 x 20 MM) 564016-1 Idler Shaft 564017-1 Idler Shaft 564018-1... -
Page 18: Disc Sander Parts - Exploded View
Exploded View of Sander (Disc Sander Parts) -
Page 19: Disc Sander Parts - Parts List
Item Part Number Description 5640711 Hex. Socket Head Screw (M5 x 12 MM) 5640721 Drive Pulley 5640731 5640741 Motor 5640751 Hex Nut (M10) 5640461 Flat Washer (10 MM) 5640761 Carriage Head Screw (M10 x 12MM) 5640771 Base 5640781 Pan Head Screw (M4 x 20 MM) 5640791 External Tooth Washer (4 MM) 5640811... - Page 20 Wilton Corporation 300 South Hicks Road Palatine, IL 60067 708/934-6000 FAX 1-800-626-9676 Industrial Products Group: Wilton Tool Wilton Machinery Anderson Products Anderlex Abrasives...