Vante 4160 Instruction Manual
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Vante 4160 Instruction Manual

Tpe tube sealer
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INSTRUCTION
MANUAL
TPE TUBE SEALER
Model 4160
Generator/Controller
Doc. No 41600833-01 Rev A1

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Summary of Contents for Vante 4160

  • Page 1 INSTRUCTION MANUAL TPE TUBE SEALER Model 4160 Generator/Controller Doc. No 41600833-01 Rev A1...
  • Page 3 Vante ® 100 N. Tucson Blvd Tucson, AZ 85716 USA Telephone: (520) 881-6555 Fax: (520) 323-9055 Toll Free: (877) 565-5557 Part No. 41600833-01 Rev. A © 03/2016 Vante ®...
  • Page 4 This page intentionally left blank.

  • Page 5: Intended Audience

    Preliminary Information Document Scope Use this manual as a guide for setting up, adjusting, and operating the model 4160 TPE Tube Sealing System generator. The information in this manual is based on technical data that has been verified and validated by Vante.

  • Page 6: User Alerts

    Warning, hot surface Earth (ground) terminal Fuse CE Marking Information For inquiries related to the CE marking of this product, please contact Vante at: 100 N. Tucson Blvd Tucson, AZ 85716 USA +1-520-881-6555 (tel) +1-520-323-9055 (fax)

  • Page 7: Table Of Contents

    Troubleshooting ......................21 Maintenance ........................... 23 3.1. Cleaning ......................... 23 3.2. Product Certification ...................... 23 Repair............................. 25 4.1. General ........................... 25 4.2. Fuse Replacement ......................26 4.3. Returning Materials to Vante ..................27 Manufacturer Warranty ......................29 Index ............................. 31...
  • Page 8 Figure 2.9 Teflon fiberglass adhesive barrier application ............19 Figure 4.1 Fuse holder ........................26 List of Tables Table 1.1 Product specifications ..................... 1 Table 1.2 Product component list ....................5 Table 1.3 Tubing specifications ...................... 6 Table 2.1 4160 TPE sealing system troubleshooting guide ............21 viii...

  • Page 9: Product Overview

    Product Overview 1.1. Overview The Model 4160 TPE sealer generator includes a controller which, when coupled with the Model 4161 or Model 4162 sealing head, will provide automated sealing for a wide variety of thermoplastic materials and sizes. This sealing system is intended for use by personnel, trained by their organization in using this equipment to seal thermoplastic elastomer (TPE and PVC) tubing or parts in a controlled environment.
  • Page 10 Vante ® Model 4160 5 μm (maximum allowable particle) Particulate filter Controlled environment Environmental Specifications Indoor use only 15C – 35C Operational temperature -25 C – 60C Storage temperature Humidity 70% maximum relative humidity, non-condensing Altitude 2000m (max) Over-voltage category...

  • Page 11: Component Identification

    Vante ® Model 4160 1.2. Component Identification The sealing system must contain a model 4160 TPE generator/controller coupled with a model 4161 or a model 4162 sealing head. Table 1.2 on page 5 lists each component and describes the function.

  • Page 12: Figure 1.2 Product Labeling And Components: Rear View

    Vante ® Model 4160 Figure 1.2 Product labeling and components: rear view Figure 1.3 Voltage and fuse labels...

  • Page 13: Table 1.2 Product Component List

    Vante ® Model 4160 Table 1.2 Product component list Component Function Detachable AC power cord. Plug end varies with country in which Power Source is used to provide AC power connection to the country-specific AC power source. To disconnect the power from the generator, disconnect the power supply cord set from the ac inlet.

  • Page 14: Operating Environment

    1.3. Operating Environment The model 4160 TPE sealing system will perform effectively in indoor an indoor working environment. Significant variations in environmental conditions and contamination or moisture on the sealing head jaws or tubing exterior may affect sealer performance. The sealing head works best when the head and the tubing are dry and clean.

  • Page 15: Figure 1.4 Sealing Head With Safety Switch

    Vante ® Model 4160 Figure 1.4 Sealing head with safety switch...
  • Page 16 Vante ® Model 4160 This page intentionally left blank.

  • Page 17: Procedures For Use

    2.1. Installation 2.1.1. Remove the sealing system and components from their shipping containers. Visually inspect all components for obvious damage. Contact Vante if any components are damaged. If possible, retain shipping containers and packing materials for future use. 2.1.2. Set up the generator/controller on a flat secure surface near the area of intended operation.

  • Page 18: Startup

    See Figure 2.1. Figure 2.1 Authentication screen diagram 2.2.2. The 4160 system features 2 access levels: operator and administrator. Enter either password using the touchscreen as follows: NOTE: The default administrator password for the 4160 system is 0000000#.

  • Page 19: Figure 2.2 Automatically Generated Temporary Key

    8. The question mark button generates a temporary key for users who have lost or forgotten their password. The temporary key is not a password. Contact Vante or your distributor to obtain the temporary password associated with the temporary key. See Figure 2.2.

  • Page 20: Run Cycle

    Vante ® Model 4160 2.3. Run Cycle 2.3.1. The generator/controller displays information about the run cycle on the main control screen. See Figure 2.3. Figure 2.3 Main control screen 2.3.2. The main control screen contains the following controls: 1. Recipe: this field displays the name of the active recipe. Touch the field to change the name of the active recipe.
  • Page 21 Vante ® Model 4160 9. Temperature meter—upper jaw: this graphic indicates the approximate temperature, in °C, of the heating element in the upper jaw of the sealing head. The white bar moves from side to side to indicate whether the element is heating or cooling, while the text displays the temperature measurement.

  • Page 22: Cycle Interrupt Indicator

    Vante ® Model 4160 2.3.3. The main control screen allows users to adjust the process parameters for each recipe. See numbers 1 – 8, above. When a user changes a parameter, he or she must confirm the change before the modified process can run. Press the check button to confirm changes;...

  • Page 23: System Settings

    2. Serial number and software version: the generator/controller serial number and software version are displayed on the system settings screen. Refer to this screen when contacting Vante for service. 3. Cool temp: this field displays the target temperature for cooling during a run cycle.

  • Page 24: Errors

    Vante ® Model 4160 4. Cool temperature adjustment buttons: use the ▼ and ▲ buttons to adjust the target temperature. 5. User Password Set: press set to enable, disable, or change the user-level password. The user-level password must meet the following criteria: ...

  • Page 25: Com Port

    2.8. COM port If your system is optimized with the Vante Data Management feature, you can connect an external computer to the COM port on the rear panel of the generator, and transfer run process data to the computer’s storage. This feature can be useful for process development and production metrics.

  • Page 26: Figure 2.7 Sealing Head Open/Close

    Vante ® Model 4160 2.10.2. Open/Close: To open or close the sealing head, use the aluminum lever. See Figure 2.7. Figure 2.7 Sealing head open/close  The blue LED flashes on and off when the run cycle is initiated, either with the green button on the sealing head handle or with the start button on the generator/controller screen.

  • Page 27: 2.11. Teflon Fiberglass Adhesive Barriers

    Organizations are responsible for validating the sealing process with or without the Teflon fiberglass adhesive barriers. Contact Vante to order replacement Teflon fiberglass adhesive barriers. 2.11.2. To change or apply the barrier, first remove power from the system. Ensure that the sealing head plates are at room temperature before applying the barrier.

  • Page 28: 2.12. General Process Information

    Adjust and validate your process settings for each application in your facility. NOTE: The 4160 system displays a warning when the internal compressor runs for 5 minutes or longer. The warning states that the system is at risk of overheating.

  • Page 29: 2.13. Troubleshooting

    Vante ® Model 4160 2.13. Troubleshooting Table 2.1 4160 TPE sealing system troubleshooting guide Problem Possible Cause Solution Not sealing No power to sealer Make sure the unit is plugged in and the power switch is turned "ON". Ensure the power cord is not damaged.
  • Page 30 Vante ® Model 4160 This page intentionally left blank...

  • Page 31: Maintenance

    3.2. Product Certification Vante recommends annual recertification of the 4160 TPE sealing system. Contact Vante to request a return material authorization (RMA) number. See Returning Materials to Vante on page 27.
  • Page 32 Vante ® Model 4160 This page intentionally left blank.

  • Page 33: Repair

    Vante ® Model 4160 Repair 4.1. General CAUTION: The 4160 TPE sealing system is designed to require minimal maintenance. Field repairs are not recommended, unless performed by a certified Vante service technician. Contact an authorized Vante service center for questions about system repairs.

  • Page 34: Fuse Replacement

    Replace the fuse in the fuse holder. Replace the fuse holder in the power input receptacle on the generator/controller. Ensure that the latch engages. Reconnect the AC power supply. Power on the generator/controller. 4.2.6. If fuses continue to blow, contact Vante.

  • Page 35: Returning Materials To Vante

    4.3.1. Contact Vante before returning the unit for repair or certification. When you contact Vante, be prepared to provide the model number and serial number of the unit, which are printed on the serial label beside the power switch. 4.3.2.
  • Page 36 Vante ® Model 4160 This page intentionally left blank...

  • Page 37: Manufacturer Warranty

    The buyer’s or user’s exclusive remedy for breach of such warranty shall be repair, replacement of such products by the manufacturer or, at the manufacturer’s option, refund of the purchase price. Vante shall have no liability for consequential, incidental or exemplary damages of any description in connection with the products.
  • Page 38 Vante ® Model 4160 This page intentionally left blank...

  • Page 39: Index

    Vante ® Model 4160 Index 4161/4162 checkbox ......... 11 head ............12 access levels ..........9 installation ........... 8 activate sealing head ......... 17 internal air ..........14 admin password set ........15 administrator level ........9 air supply requirements ....... 1 label .............
  • Page 40 Vante ® Model 4160 safety T/C port ............. 16 symbols ..........iv Teflon fiberglass adhesive barriers ... 18 safety features ..........6 telephone ............i seal temp ........... 11 temperature meter ........12 seal time ............ 11 temporary key ........... 10 serial number ..........

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