Related Manuals for Vante 3800
Summary of Contents for Vante 3800
- Page 1 INSTRUCTION MANUAL 3800 RF Generator and 3806MOD/3807MOD Handheld Sealing Head Doc. No. 38000810-01 Rev. C...
- Page 2 Vante® Model 3800/3806MOD/3807MOD This page intentionally left Blank...
- Page 3 Vante ® 3480 E. Britannia Dr., Suite 120 Tucson, AZ 85706 USA Telephone: (520) 881-6555 Fax: (520) 323-9055 Toll Free: (877) 565-5557 Doc. No. 38000810-01 Rev. C...
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Page 5: Intended Audience
Introduction Document Scope Use this manual as a guide for the setup, adjustment and operation of the model 3800 RF generator with the 3806MOD/3807MOD handheld sealing head. The information in this user manual is based on technical data that has been verified and validated by Vante. -
Page 6: User Alerts
Warning, risk of electric shock Warning (general) Protective Earth (PE) Fuse CE Marking Information For inquiries related to the CE marking of this product, please contact Vante at: 3480 E. Britannia Dr., Suite 120 Tucson, AZ 85706 USA +1-520-881-6555 (tel) +1-520-323-9055 (fax) -
Page 7: Table Of Contents
Table of Contents Introduction ............................. v Document Scope ......................... v Intended Audience ........................v Application ..........................v Exclusions and Limits of Liability ....................v Proprietary Information ......................v User Alerts ..........................vi Safety symbols ........................... vi CE Marking Information ......................vi List of Figures .......................... - Page 8 List of Figures Figure 2.1 3800 RF generator, front view..................3 Figure 2.2 3800 RF generator, rear view ..................3 Figure 2.3 Fuse labels ........................4 Figure 2.5 Model 3806MOD/3807MOD midsize tube sealer ............5 Figure 2.6 LCD screen, idle state ....................5 Figure 3.1 Sealer operation ......................
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Page 9: Description
1.2. Theory of Operation The 3800 / 3806MOD (3807MOD) System uses RF energy to seal, form, and weld certain types of thermoplastic. The thermoplastic must be an RF-sensitive dielectric. The RF energy heats the thermoplastic, allowing the material to change shape and bond, depending on the type of force applied. -
Page 10: Specifications
1.4. Specifications Table 1.1 Specifications Mechanical Width Length Height Weight Dimensions: 3800 generator 17¾ in /43 cm 16 in / 41 cm 5 ¼ in / 13 cm 30 lb( 14 kg) Dimensions: Width Length Height Weight 3806MOD Sealing Head 8.5 in / 21.6 cm 7.25 in / 18.4 cm... -
Page 11: System Setup
Diagrams External Air Input Insert Retract Red Button LCD Screen Green Button AUX (Trigger/Arc) Figure 2.1 3800 RF generator, front view RF Output AC Power Power SW Fuse Holder Star button aperture DC button aperture should be plugged should be plugged... -
Page 12: Uncrating
2.2.2. The serial plate indicates the model number and serial number of the unit. Refer to the serial number when contacting Vante or one of its authorized service centers. Verify that the supplied power cable is compatible with your facility’s power 2.2.3. -
Page 13: Power On
Connect the air lines from the handheld sealer to the INSERT and RETRACT ports on the generator. See Figure 2.1 2.3.2. Connect the coaxial cable from the sealing head to the BNC port (RF Output) on the generator. See Figure 2.2. 2.3.3. -
Page 14: Generator Controls
2.5. Generator Controls 2.5.1. The internal controller is programmed to control the RF energy intervals and sequence. 2.5.2. The green and red buttons are used to adjust program parameters. 2.5.3. The generator is activated by the activation switch on the peripheral device. -
Page 15: System Operation
Never squeeze the trigger without tubing between the jaws. Damage to the sealing jaws and poor sealer operation can result. 3.1.1. Ensure that the 3800 generator is in an idle state. The LCD screen says “Ready.” See Figure 2.6 3.1.2. -
Page 16: Figure 3.1 Sealer Operation
Figure 3.1 Sealer operation 3.1.4. Pull the trigger on the handheld sealing head. The LCD says “Sealing.” See Figure 3.2. Figure 3.2 LCD screen, sealing state 3.1.5. Continue holding the trigger until the sealing cycle is complete. NOTE: Four conditions can terminate a cycle before it is complete: ... -
Page 17: Accessing The Internal Controller
If the cycle is interrupted, RF energy is cut off, but the sealing head remains closed for the duration of the post delay time. WARNING: Allow the material to cool before proceeding. 3.1.6. Once the cycle ends, the generator returns to an idle state. NOTE: When spacing seals, make sure that the distance between seals is at least 10 times the diameter of the tubing. -
Page 18: Figure 3.4 Lcd System Configuration Screen
Figure 3.4 LCD system configuration screen 3.3.2. The following parameters are programmable: Pre-delay: number of seconds after a cycle is triggered, before RF energy is activated. The maximum setting is 2. NOTE: The sealing head closes during the pre-delay. ... -
Page 19: Process Development
Always keep fingers and other objects clear of the electrodes in the forming/welding head to avoid damaging the electrodes. NOTE: Vante may recommend process settings for computer and manual controls; however, users are responsible for determining the control settings that work best for their application(s). - Page 20 The password is a 4-digit numeric code. One digit is active at a time; the remaining three are masked with * characters. Press the green button to increment the active digit. Press the red button to decrement the active digit. Press and hold the green button to activate the next digit (to the right).
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Page 21: Maintenance And Repair
Replace blown fuses with identical fuses. Refer to the fuse label for details. 4.2.6. If the fuses blow frequently, contact Vante. 4.3. Returning a Unit for Service 4.3.1. Do not attempt any repairs on the 3800 / 3806MOD/3807MOD system, other than replacing a fuse. If the generator malfunctions, contact Vante. -
Page 22: Disposal Of Equipment
Vante will issue a Return Material Authorization (RMA) number for the service order. 4.3.4. Ship the device to Vante in the original shipment container, if possible. If you are unable to use the original shipment container, Wrap each component separately in plastic bubble wrap, or any packing material capable of protecting the components from impact. -
Page 23: Radio Frequency System Safety Considerations
5.6. RF Effects in Potentially Explosive Atmospheres Do not operate Vante RF instruments in any area with a potentially explosive atmosphere. It is possible for the RF electrodes to arc, initiating an explosion or fire. Appendix: Controller Interface The RF generator is controlled by a peripheral device, usually a handheld sealing head. -
Page 24: Index
Index 3806............4, 5 operator overview ..........1 caution ............vi CE marking information ......vi patent ............v contact ............iii proprietary information ....... v dielectric ............1 radio frequency safety ....... 15 disposal ............. 14 return material authorization ..... 14 RF safety ...........