SIPOS SEVEN 2SA7 Operation Instructions Manual
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SIPOS SEVEN 2SA7 Operation Instructions Manual

Profitron/himod
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Operation instructions
Electric actuators
2SA7, 2SG7, 2SQ7
HiMod
PROFITRON
Issue: 05.18
Y070.302/EN
Subject to changes without notice!

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Summary of Contents for SIPOS SEVEN 2SA7

  • Page 1 Operation instructions Electric actuators 2SA7, 2SG7, 2SQ7 HiMod PROFITRON Issue: 05.18 Y070.302/EN Subject to changes without notice!

  • Page 2: Table Of Contents

    Contents Operation instructions SIPOS SEVEN: PROFITRON, HiMod Contents General information User management ������������������������ 4 �������������������������� 31 Safety information ......... 4 General information ......31 Transport and storage ......5 General procedure ......31 Disposal and recycling ......5 Assign password to user level/ change password of a user level ..
  • Page 3 Operation instructions Contents SIPOS SEVEN: PROFITRON, HiMod Observe 8.3.8 Control system – Analog input AI2 ..71 ������������������������������������������ 101 8.3.9 Control system – Binary outputs ..71 11.1 Electronic name plate ......101 8.3.10 Control system – Analog output AO1 .. 73 11.1.1 Tag number ........

  • Page 4: General Information

    1 General information Operation instructions SIPOS SEVEN: PROFITRON, HiMod General information 1�1 Safety information General information The devices referred to in this document are components of installations conceived for industrial applications. They are designed in accordance with the recognized engineering rules.

  • Page 5: Transport And Storage

    Operation instructions 1 General information SIPOS SEVEN: PROFITRON, HiMod 1�2 Transport and storage ■ The device must be supplied in sturdy packaging. ■ For transport, loop the rope around the hand wheel housing, refer to illustration. Only use the eyes (1) on the electronics unit to lift the actuator's own weight.

  • Page 6: Scope

    Always state the type designation and the serial number of the respective actuator (see name plate). It is recommended that the services and support of the responsible SIPOS Aktorik service centers are utilized for all planning, installation, commissioning and service tasks.

  • Page 7: General Information

    Operation instructions 2 General information SIPOS SEVEN: PROFITRON, HiMod General information 2�1 Functional principle Description The electronics with integral frequency converter (1) controls the motor (2). The motor turns the output drive shaft (4) via the worm shaft (3). The output drive shaft (4) drives a gear or a valve stem (5) via a stem nut.

  • Page 8: Sub-Assemblies

    2 General information Operation instructions SIPOS SEVEN: PROFITRON, HiMod 2�2 Sub-assemblies The actuators of the SIPOS SEVEN series comprise two main assemblies: gear unit and electronics unit. For details, refer to chapter „15.3 Exploded views“. The main sub-assembly gear consists of...

  • Page 9: Block Diagram (Electrical Connections)

    Operation instructions 2 General information SIPOS SEVEN: PROFITRON, HiMod 2�3 Block diagram (electrical connections) The block diagram shows the electronic sub-assemblies and the inputs and outputs for possible customer-specific connections. Fig�: Block diagram Y070.302/EN Page 9...

  • Page 10: Assembly And Connection

    ■ The housing of the SIPOS SEVEN actuator consists of an aluminum alloy which is corrosion re- sistant under normal environmental conditions. If the paint was damaged during assembly, it can be touched up with original paint supplied in small quantity units by SIPOS Aktorik.

  • Page 11: Mount Stem Protection Tube

    Operation instructions 3 Assembly and connection SIPOS SEVEN: PROFITRON, HiMod 1. Unscrew centering ring (fig., item 5) from output flange. 2. Take off stem nut (4) together with axial needle-roller assembly and axial bearing washers (3). 3. Remove the axial needle-roller assembly and the axial bearing washers (3) from the stem nut.

  • Page 12: Electrical Connection

    3 Assembly and connection Operation instructions SIPOS SEVEN: PROFITRON, HiMod 3�2 Electrical connection The components are designed as to ensure that once connected correctly, uninsulated, live parts cannot be touched directly; i.e. protection against electric shock is provided in accordance with IP2X or IPXXB.

  • Page 13: Fieldbus Connection

    Operation instructions 3 Assembly and connection SIPOS SEVEN: PROFITRON, HiMod 3�2�2 Fieldbus connection 1. Dismantle fieldbus connection housing (fig., item 2) and connection cover (4). 2. Unscrew plug element (1) from fieldbus con- nection housing (2). 3. Unscrew screw plugs from the required cable glands in the connection hood. 4. Screw in the cable glands (5) only slightly and insert the connecting cables (6).

  • Page 14: Separate Mounting

    3 Assembly and connection Operation instructions SIPOS SEVEN: PROFITRON, HiMod 3�3 Separate mounting If the ambient conditions such as extreme vibration, high temperature and/or if access is difficult, the electronics unit is to be mounted separately from the gear unit. The assembly kit for mounting the gear unit...

  • Page 15: Instructions On Operator Control And Operation

    Operation instructions 4 Instructions on operator control and operation SIPOS SEVEN: PROFITRON, HiMod Instructions on operator control and operation 4�1 Crank handle, hand wheel ■ Motor driven operation of the crank handle/hand wheel is not permitted. ■ After commissioning, the actuator must not be operated beyond the parameterized end posi- tions using the crank handle/hand wheel.

  • Page 16: Light Emitting Diodes (Led)

    4 Instructions on operator control and operation Operation instructions SIPOS SEVEN: PROFITRON, HiMod 4�2 Light emitting diodes (LED) and display The actuator informs the user via ■ Light emitting diodes (LED). The light emitting diodes indicate the current status of the actuator.
  • Page 17 Operation instructions 4 Instructions on operator control and operation SIPOS SEVEN: PROFITRON, HiMod Texts/symbols in the status indication 1 Indicates the state of the actuator. Refer to chapter „4.3 Actuator status indica- tion“ on page 18. 2 Position indication The figure and the position bar indicate how far the actuator has progressed in position OPEN.

  • Page 18: Actuator Status Indication

    4 Instructions on operator control and operation Operation instructions SIPOS SEVEN: PROFITRON, HiMod 4 Should a block occur during operation, the = Block in OPEN direction respective status message is indicated and the remaining travel is represented as red = Block in CLOSE direction hatched area, refer to fig. 2...
  • Page 19 Operation instructions 4 Instructions on operator control and operation SIPOS SEVEN: PROFITRON, HiMod Status messages in the display including explanation Signal Explanation Possible remedy 04 Local blocked Status signal only! Local control can be disabled via fieldbus. In case of a fieldbus communication error, local control is automatically re-enabled. 05 REMOTE commissioning Status signal only! Wait for termination of commissioning in RE- Actuator is commissioned in REMOTE mode.
  • Page 20 4 Instructions on operator control and operation Operation instructions SIPOS SEVEN: PROFITRON, HiMod Status messages in the display including explanation Signal Explanation Possible remedy 23 Delay time EMERGENCY input is active. Deactivate EMERGENCY input. 24 Motor lock The “Enable motor operation” function is selected for the...
  • Page 21 Operation instructions 4 Instructions on operator control and operation SIPOS SEVEN: PROFITRON, HiMod Status messages in the display including explanation Signal Explanation Possible remedy 37 Move to fixed setpoint No signal from signal source (wire break). Check cables/contacts in the round plug.
  • Page 22 Switch voltage on/off (AC/DC). The actuator still is ready for operation and can be pro- If the indication is still displayed, replace elec- grammed using the local control station or COM-SIPOS. tronics unit. 61 Electronics temperature Electronics temperature sensor defective.

  • Page 23: Navigation Through The Menus

    Operation instructions 4 Instructions on operator control and operation SIPOS SEVEN: PROFITRON, HiMod 4�4 Navigation through the menus 4�4�1 Operation of the Drive Controller = Turn Drive Controller (rotary push button): Selection (selected menu item is shaded in orange). = Press Drive Controller: Confirm selection.

  • Page 24: Explanation Of Symbols, Texts Within Menu

    4 Instructions on operator control and operation Operation instructions SIPOS SEVEN: PROFITRON, HiMod 4�4�2 Explanation of symbols, texts within menu Overview of a menu 1 Name of the menu. Reference to further menu items above/below within the menu. 3 Selected menu item (shaded with an orange bar).
  • Page 25 Operation instructions 4 Instructions on operator control and operation SIPOS SEVEN: PROFITRON, HiMod Step-by-step setting Depending of the parameter, parameter values are modified in predefined steps e.g. for tripping torque adjustment. 1 Parameter name 2 Operation direction. In this example, the set- ting applies to operation in CLOSE direction.

  • Page 26: Start Menu

    5 Start menu Operation instructions SIPOS SEVEN: PROFITRON, HiMod Start menu 1 Depending on the selected control mode, this menu line is active: – If "LOCAL“ control is selected,"Local operation“ is displayed in this menu line. – For "REMOTE“ control further informa- tion on control mode REMOTE is dis- played here.

  • Page 27: Local" Control Mode: 'Local' Actuator Operation

    Operation instructions 5 Start menu SIPOS SEVEN: PROFITRON, HiMod 5�1�1 "LOCAL“ control mode: ‘Local' actuator operation If "LOCAL" control is selected, the menu item "Local operation" is displayed. Via this menu item, the actuator can be operated locally (OPEN, CLOSE as well as STOP), control from "REMOTE" is disabled.

  • Page 28: Remote" Control

    5 Start menu Operation instructions SIPOS SEVEN: PROFITRON, HiMod 5�1�2 ”REMOTE“ control: In the "Remote" state, the actuator is controlled by the automation system (DCS). In the REMOTE state, the display language can be selected and parameters be read. Operation sequence 1.

  • Page 29: Language Selection

    Operation instructions 5 Start menu SIPOS SEVEN: PROFITRON, HiMod 5�2 Language selection Language selection is only required if the text in the display is not shown in the desired language. Operation sequence 1. Select 'Language' in the start menu (fig. 1).

  • Page 30: Main Menu Overview

    5 Start menu Operation instructions SIPOS SEVEN: PROFITRON, HiMod 5�3 Main menu overview User management Current user Page 31 Administration Observing Electronic name plate Page 101 Inputs and outputs Status Diagnosis Operation data actuator Page 105 Valve maintenance limits Maintenance valve...

  • Page 31: User Management General Information

    Operation instructions 6 User management SIPOS SEVEN: PROFITRON, HiMod User management 6�1 General information Many functions as well as parameterization can only be accessed using an access authorization (4-digit code). This prevents unauthorized persons from changing parameters inadvertently or advertently. Functions and parameters are grouped in user levels. Possible user levels are listed in...

  • Page 32: Assign Password To User Level/ Change Password Of A User Level

    6 User management Operation instructions SIPOS SEVEN: PROFITRON, HiMod 3. Once work is complete Reset user access level: ‘User management' --> Set 'Observer'. ‘Observer' is the user level (default setting) the actuator changes to when not operated for more than 10 minutes. Exception if "0000" was assigned as password, refer to the following note on Page 33.

  • Page 33: Enable User Level

    Operation instructions 6 User management SIPOS SEVEN: PROFITRON, HiMod 6�4 Enable user level 1. Select 'User management' in the main menu. The 'User management' menu with the menu items – Current user, – Administration opens. 2. Set the orange selection marker to the line below "Current user" (fig., item 1).

  • Page 34: General Information

    (DCS) is present! ■ There are hazardous voltage levels within the actuator. It is recommended that the services and support of the responsible SIPOS Aktorik service centers are utilized for all planning, installation, commissioning and service tasks. Ensure prerequisites for commissioning Check and ensure the following points after assembly or during revision and inspection: ■...
  • Page 35 Operation instructions 7 Commissioning SIPOS SEVEN: PROFITRON, HiMod 7�1 Basic information The overview below shows the sequence of the commissioning actions� For a de- Action Explanation scription, refer to: Check/set gear type and model. Page 36 Select additional gear Set/check closing direction: clock-...

  • Page 36: Commissioning

    7 Commissioning Operation instructions 7.2 Additional gear SIPOS SEVEN: PROFITRON, HiMod 7�2 Additional gear “Additional gear” functional principle This chapter does not apply to 2SG7 and 2SQ7 part-turn actuators. The “Additional gear” function allows convenient adaptation of all display variables to the overall system >Actuator + mounted units<. The prop-...

  • Page 37: Select Additional Gear And Change Parameters

    Operation instructions 7 Commissioning SIPOS SEVEN: PROFITRON, HiMod 7�2 Additional gear 7�2�1 Select additional gear and change parameters Select additional gear operation se- quence 1. Select 'Parameter' in the “Main menu” (fig. 2, Main menu item 1) and confirm (2). Parameter The 'Parameter' menu opens. Additional gear 2. Select “Additional gear“ menu item (3) and Types of gearings confirm (4).

  • Page 38: Parameters And Their Values In The 'Additional Gear' Menu

    7 Commissioning Operation instructions 7.2 Additional gear SIPOS SEVEN: PROFITRON, HiMod Change parameter value operation sequence for additional gear The operation sequence described here is Main menu identical for all parameters of the additional gear and is the continuation of the previous operation Parameter sequence 6b);...
  • Page 39 Operation instructions 7 Commissioning SIPOS SEVEN: PROFITRON, HiMod 7�2 Additional gear Max� output torque (for rotary and part-turn gearboxes), Max� output force (for linear thrust units Max� output torque 1 – 50,000 The maximum torque/maximum force which may occur at the gearbox input (fig., item 2); i.e. the torque/force the additional gear may be loaded with.

  • Page 40: Program Closing Direction, Speeds, Cut-Off Modes And Tripping Torques

    7 Commissioning Operation instructions 7.3 Valve parameters SIPOS SEVEN: PROFITRON, HiMod 7�3 Program closing direction, speeds, cut-off modes and trip- ping torques New actuators are set in the factory. Unless required otherwise by the customer, the default param- eters are as follows: ■...

  • Page 41: Program Speeds/Positioning Times

    Operation instructions 7 Commissioning SIPOS SEVEN: PROFITRON, HiMod 7�3 Valve parameters 7�3�2 Program speeds/positioning times By programming the speeds, the speed of the actuator during closing, opening and approaching the EMERGENCY position is determined. The speed range of an actuator is based on the sizing, defined by the application. Refer to name plate for the possible actuator speed.

  • Page 42: Program Cut-Off Modes And Tripping Torques/Forces

    7 Commissioning Operation instructions 7.3 Valve parameters SIPOS SEVEN: PROFITRON, HiMod When programming the speed, the defined model (refer to chapter „7.2 Additional gear“ on page 36) is considered: The speed values are converted considering the reduction ratio of the addi- tional gear and indicated in the the display. Parameter names and units are displayed accordingly: –...
  • Page 43 Operation instructions 7 Commissioning SIPOS SEVEN: PROFITRON, HiMod 7�3 Valve parameters The set cut-off mode in the respective end posi- tion is shown in the display, refer to fig.: ■ item 1 = torque-dependent ■ item 2 = travel-dependent. Default value for the cut-off mode of both end Fig�: Indication of cut-off mode...
  • Page 44 7 Commissioning Operation instructions 7.3 Valve parameters SIPOS SEVEN: PROFITRON, HiMod Tripping torque/tripping force The setting determines the torque or force to be achieved in relation to the load, to cause the motor to trip. This applies to torque/force-dependent tripping in the end position as well as to a block. For this reason, tripping torque or force also have to be set for travel-dependent cut-off mode.

  • Page 45: Adjust End Positions For Version With Signaling Gear

    Operation instructions 7 Commissioning SIPOS SEVEN: PROFITRON, HiMod 7�3 Valve parameters Operation sequence 1. Turn Drive Controller in th “Valve” menu until Main menu the settings for CLOSE and OPEN Parameter are shown under "Tripping torque“ parameter in the display.
  • Page 46 7 Commissioning Operation instructions 7.4. End positions – Signaling gear SIPOS SEVEN: PROFITRON, HiMod Fig�: Schematic representation of the signaling gear ratio and end position settings Explanation From the position of the potentiometer (8), the electronics unit recognizes the position of the output drive shaft (4) and therefore the position of the connected valve.

  • Page 47: Signaling Gear Ratio

    Operation instructions 7 Commissioning SIPOS SEVEN: PROFITRON, HiMod 7�4 End positions– Signaling gear 7�4�2 Signaling gear ratio The number of rotations required to cover the whole travel must be known. For the required set- ting of the signaling gear, refer to the "Signaling gear setting" table below. Intermediate values are rounded up to the next incremental value (e.g.

  • Page 48: Procedure For Initial End Position Adjustment

    7 Commissioning Operation instructions 7.4. End positions – Signaling gear SIPOS SEVEN: PROFITRON, HiMod 7�4�3 Procedure for initial end position adjustment The end positions are directly set at the actuator. The valve must not be jammed. Use the crank handle/hand wheel for release, if necessary. For crank handle/hand wheel operation, refer to chapter „4.1 Crank handle, hand wheel“...
  • Page 49 Operation instructions 7 Commissioning SIPOS SEVEN: PROFITRON, HiMod 7�4 End positions– Signaling gear ■ If the value for the valve travel (rev/stroke) does not match the level value of the table, adjust the slide wheel to the next higher level value.
  • Page 50 7 Commissioning Operation instructions 7.4. End positions – Signaling gear SIPOS SEVEN: PROFITRON, HiMod ■ Travel-dependent cut-off mode: a) Heed valve position and approach end position; press Drive Controller. Operate the actuator until the valve has reached the end position.
  • Page 51 Operation instructions 7 Commissioning SIPOS SEVEN: PROFITRON, HiMod 7�4 End positions– Signaling gear 13. Turn central wheel (fig. 8, item. 1) in the indicated direction of the arrow (item 2) until the value (item 3) is set to "000". The correct setting of the first end position is confirmed in the display and the orange selection marker jumps to "Continue" (fig. 9). 14. Select ‘Continue’ in the display.
  • Page 52 7 Commissioning Operation instructions 7.4. End positions – Signaling gear SIPOS SEVEN: PROFITRON, HiMod b) Set selection marker to 'Accept end positions' menu item (fig. 12, item 4). Continue with operation step 17. ■ Torque-dependent cut-off mode Select operation CLOSE direction (OPEN for setting in OPEN direction) and hold down Drive Controller for more than 3 s.

  • Page 53: Readjust End Positions

    Operation instructions 7 Commissioning SIPOS SEVEN: PROFITRON, HiMod 7�4 End positions– Signaling gear 7�4�4 Readjust end positions Prerequisites ■ Valid end position adjustment is mandatory! If there is no valid end position adjustment, refer to previous section „7.4.3 Procedure for initial end position adjustment“ on page 48.
  • Page 54 7 Commissioning Operation instructions 7.4. End positions – Signaling gear SIPOS SEVEN: PROFITRON, HiMod 6. Move actuator to new end position. ■ Travel dependent cut-off mode: Hold down Drive Controller until new end position is reached. Changing the opera- tion direction enables fine adjustment.

  • Page 55: Adjust Mechanical Position Indicator

    Operation instructions 7 Commissioning SIPOS SEVEN: PROFITRON, HiMod 7�4 End positions– Signaling gear 7�4�5 Adjust mechanical position indicator The mechanical position indicator indicates the valve position. The symbol stands for OPEN and the symbol for CLOSED (refer to fig. 1, items 1 and 2). The mechanical position indicator is an option, and not included in all devices.

  • Page 56: Adjust End Positions For Version With "Non-Intrusive" Position Encoder

    7 Commissioning Operation instructions 7.5 End positions – non intrusive SIPOS SEVEN: PROFITRON, HiMod 7�5 Adjust end positions for version with "non-intrusive" posi- tion encoder PROFITRON actuators are either available with signaling gear or as "non-intrusive“ version with the non-intrusive position encoder (niP). End position adjustment with signaling gear is described in the previous chapter 7.4.
  • Page 57 Operation instructions 7 Commissioning SIPOS SEVEN: PROFITRON, HiMod 7�5 End positions – non intrusive The end positions must not be set according to a specific sequence. Adjustment of end position OPEN is described in the following. End position CLOSED is adjusted accord- ingly. 5. Select end position to be set first (in our example end position OPEN) (fig. 3, item 1) and confirm.
  • Page 58 7 Commissioning Operation instructions 7.5 End positions – non intrusive SIPOS SEVEN: PROFITRON, HiMod c) Acknowledge position with "Accept end position" (fig. 5). The non-intrusive position encoder will be initialized. This will take a few sec- onds. The first end position is then set and the system changes to setting the other end position.

  • Page 59: Readjust End Positions

    Operation instructions 7 Commissioning SIPOS SEVEN: PROFITRON, HiMod 7�5 End positions – non intrusive 8. Set marker to ‘Accept end position’ (fig. 7, item. 2) and confirm; end positions are now set and the respective message confirms correct adjustment (fig. 8). 9. Confirm "OK" menu item (fig. 8, item. 1). Actuator changes to "End position" menu. Fig� 8: End position setting complete 7�5�2 Readjust end positions Prerequisites ■...
  • Page 60 7 Commissioning Operation instructions 7.5 End positions – non intrusive SIPOS SEVEN: PROFITRON, HiMod Display additionally indicates: – Current position within the travel in per- cent (fig. 3, item 1); – Travel in revolutions per stroke without considering and additional gear (fig. 3, item 2); – Deviation in percent from the currently valid end position (item 3).

  • Page 61: Parameters And Possible Parameter Values

    Operation instructions 8 Parameters and possible parameter values SIPOS SEVEN: PROFITRON, HiMod 8�1 Parameter menu Parameters and possible parameter values The present chapter describes the parameters and the possible parameter values. The following overview shows the parameter menu. 8�1 Parameter menu...

  • Page 62: 8.2 Valve-Specific Parameters

    8 Parameters and possible parameter values Operation instructions 8.2 Valve-specific parameters SIPOS SEVEN: PROFITRON, HiMod 8�2 Valve-specific parameters This chapter lists the parameters and the parameter values which directly affect the valve. The sequence of the description of the individual parameters corresponds to the menu structure, refer to illustration.
  • Page 63 Operation instructions 8 Parameters and possible parameter values SIPOS SEVEN: PROFITRON, HiMod 8.2 Valve-specific parameters 5. Confirm message. Display returns to 'Valve' menu and the newly set characteristic is displayed for 'CLOSE direction'. Remark: When changing to the 'CLOSE direction' menu, the 'Counter-clockwise' parameter is ticked.

  • Page 64: Parameters And Their Values In The 'Valve' Menu

    8 Parameters and possible parameter values Operation instructions 8.2 Valve-specific parameters SIPOS SEVEN: PROFITRON, HiMod 8�2�2 Parameters and their values in the ‘Valve’ menu Unless stated otherwise during order, the following values/settings are set as default. CLOSE direction parameter (Not for 2SQ7.)
  • Page 65 Operation instructions 8 Parameters and possible parameter values SIPOS SEVEN: PROFITRON, HiMod 8.2 Valve-specific parameters End position range parameter End position range 0 – 2 % 98 – 100 % = End position range in end position CLOSED. = End position range in end position OPEN.

  • Page 66: Control System Parameters

    8 Parameters and possible parameter values Operation instructions 8.3 Parameters for the DCS SIPOS SEVEN: PROFITRON, HiMod 8�3 Control system parameters 8�3�1 Overview of Control system menu The orange selection marker cannot be set to the blue group header, but directly on the lines below showing the possible parameter values.

  • Page 67: Operation Sequence: Changing The Parameters In The 'Control System' Menu

    Operation instructions 8 Parameters and possible parameter values SIPOS SEVEN: PROFITRON, HiMod 8�3 Parameters for the DCS 8�3�2 Operation sequence: Changing the parameters in the 'Control system' menu The procedure for changing the parameter values within the "Control system" menu is identical for all parameters and is done in four steps.
  • Page 68 8 Parameters and possible parameter values Operation instructions 8.3 Parameters for the DCS SIPOS SEVEN: PROFITRON, HiMod Binary control mode Binary Permanent contact Pulse contact Proportional move Permanent contact Permanent contact via binary inputs OPEN and CLOSE. The actuator moves as long as an OPEN or CLOSE signal is present. The actuator stops, if the signal is deactivated, the end position has been reached or the OPEN and CLOSE commands are present simultaneously.

  • Page 69: Control Mode

    Operation instructions 8 Parameters and possible parameter values SIPOS SEVEN: PROFITRON, HiMod 8�3 Parameters for the DCS Fieldbus control mode Fieldbus Permanent contact Positioner Process controller Proportional move Permanent contact Permanent contact signal via fieldbus with OPEN and CLOSE commands. The actuator moves as long as an OPEN or CLOSE signal is sent. The actuator stops if the commands are deactivated in one of the following telegrams or if the end position has been reached.

  • Page 70: Control System- Binary Input

    8 Parameters and possible parameter values Operation instructions 8.3 Parameters for the DCS SIPOS SEVEN: PROFITRON, HiMod 8�3�5 Control system – Binary input Adjustment of OPEN, CLOSE, STOP and MODE Binary input inputs. Binary input Normally Closed (NC) Normally Open (NO)

  • Page 71: Control System - Analog Input Ai1

    Operation instructions 8 Parameters and possible parameter values SIPOS SEVEN: PROFITRON, HiMod 8�3 Parameters for the DCS 8�3�7 Control system – Analog input AI1 Setpoint at analog input 1 for positioner or pro- Analog input AI1 cess controller setpoint or for speed setpoint.
  • Page 72 8 Parameters and possible parameter values Operation instructions 8.3 Parameters for the DCS SIPOS SEVEN: PROFITRON, HiMod Output 1 Binary outputs For a menu overview, refer to illustration on the right Signal assignment Output 1 The default setting shows the table on the next ▼Signal...
  • Page 73 Operation instructions 8 Parameters and possible parameter values SIPOS SEVEN: PROFITRON, HiMod 8�3 Parameters for the DCS Warning motor temp� Default setting of signaling outputs The programmed motor warning Signaling temperature has been exceeded (not for Signal Level output 2SG7…), refer to Page 85.

  • Page 74: Control System - Analog Output Ao1

    8 Parameters and possible parameter values Operation instructions 8.3 Parameters for the DCS SIPOS SEVEN: PROFITRON, HiMod Range Range 4 – 20 mA 0 – 20 mA 4 – 20 mA Detection of wire break is possible (live zero). 0 – 20 mA Detection of wire break is not possible (dead zero).
  • Page 75 Operation instructions 8 Parameters and possible parameter values SIPOS SEVEN: PROFITRON, HiMod 8�3 Parameters for the DCS Process data Process data PZD 3 – In the "PPO2“ process representation, four process data values (PZD) can be “fed” with data from the actuator. The parameter numbers entered under PZD 3 to 6 are valid for both chan- nels 1 and 2.
  • Page 76 8 Parameters and possible parameter values Operation instructions 8.3 Parameters for the DCS SIPOS SEVEN: PROFITRON, HiMod Monitoring time Monitoring time 0.0 s 25.5 s – Connection control time, possible setting: 0.0 to 25.5 s. The monitoring is switched off for ‚0‘ setting.

  • Page 77: Safety Related Parameters

    Operation instructions 8 Parameters and possible parameter values SIPOS SEVEN: PROFITRON, HiMod 8�4 Safety relevant parameters 8�4 Safety related parameters The present chapter describes ■ the parameters for EMERGENCY operation (EMERGENCY input, EMERGENCY speed, EMER- GENCY position) and ■ Possible actuator behavior on interruption of the control signal.

  • Page 78: Emergency Position

    8 Parameters and possible parameter values Operation instructions 8.4 Safety-relevant parameters SIPOS SEVEN: PROFITRON, HiMod 8�4�3 EMERGENCY position During EMERGENCY operation, the position indicated here will be automatically approached. EMERGENCY position XX % EMERGENCY position 0 to 100 % in 1 % increments�...

  • Page 79: And Customer Variants

    Operation instructions 8 Parameters and possible parameter values SIPOS SEVEN: PROFITRON, HiMod 8�5 Software functions 8�5�1 Enabling software functions and customer variants The present chapter describes how to enable optional software functions and customer variants. A software function or customer variant can only be enabled in the ‘Expert’ user level”. For information on changing the user level, refer to „6 User management“...

  • Page 80: Positioner

    8 Parameters and possible parameter values Operation instructions 8.5 Software functions SIPOS SEVEN: PROFITRON, HiMod 8�5�2 Positioner Positioner Setpoint Linear Equal percentage Fast opening Dead band Min. 0.2 % Max. 2.5 % Setpoint For the default setting of the setpoint input "rising/ falling", it is possible to adapt the curve and to...

  • Page 81: Proportional Move

    Operation instructions 8 Parameters and possible parameter values SIPOS SEVEN: PROFITRON, HiMod 8�5 Software functions 8�5�3 Proportional move Even for very short control times, the actuator is operated proportionally to the length of the control time. The entire positioning time (run time from end position to end position) has to be determined to this end.

  • Page 82: Optional Software Functions

    Enabling an optional software function is described in the previous chapter. If a later firmware version is required for a software func- tion, the firmware can be requested from the Service.. The firmware update of the actuator is per- formed with the COM-SIPOS parameterization software. During a firmware update, the actuator param- eters (customer settings and work parameters) including end position setting and operational Fig�: Serial number on electronics unit data are not changed.

  • Page 83: Special Parameters

    Operation instructions 8 Parameters and possible parameter values SIPOS SEVEN: PROFITRON, HiMod 8�6 Special parameters 8�6 Special parameters Special parameters enable adaptation of the actuator behavior to the automation environment. Furthermore, they allow efficient planning of valve maintenance intervals in relation to the number of starts or the operating hours. The following illustration shows an overview of the “Special parameters” menu.

  • Page 84: Tag Number

    8 Parameters and possible parameter values Operation instructions 8.6 Special parameters SIPOS SEVEN: PROFITRON, HiMod 8�6�1 Tag number The tag number is used for plant identification. It Parameter may contain up to 20 characters. Special parameters If “Tag number” is selected in the “Special pa- Tag number rameters” menu, the indication on the right with the current tag number is shown in the display, Fig�...

  • Page 85: Motor

    Operation instructions 8 Parameters and possible parameter values SIPOS SEVEN: PROFITRON, HiMod 8�6 Special parameters Intermediate contact CL The signal is active from 0 % to the programmed value. Setting range: 0 to 100 % of the travel In the factory, 0 to 2 % are set for torque-dependent cut-off, 0 to 0 % for travel-dependent cut- off.

  • Page 86: Maintenance Intervals Of Valve

    8 Parameters and possible parameter values Operation instructions 8.6 Special parameters SIPOS SEVEN: PROFITRON, HiMod 8�6�5 Maintenance intervals of valve Maintenance parameters enable effective plan- ning of valve maintenance intervals depending on the number of starts performed or the operat- ing hours, for example.

  • Page 87: Close Tightly

    Operation instructions 8 Parameters and possible parameter values SIPOS SEVEN: PROFITRON, HiMod 8�6 Special parameters 8�6�7 Close tightly If the ‘Close tightly’ function is active, closed-loop control within the end position ranges is not possible. If, within a end position range, the operation command in direction of this end position is canceled or a STOP signal sent, the actuator continues its operation until either a torque-dependent cut-off occurs or a command in the opposite direction is issued.

  • Page 88: Delay Of Power Failure Message

    8 Parameters and possible parameter values Operation instructions 8.6 Special parameters SIPOS SEVEN: PROFITRON, HiMod 8�6�10 Delay of Power Failure Message If the mains voltage is outside the tolerance of –30 %/+15 % , a fault signal is set. To prevent...

  • Page 89: Test Operation

    Operation instructions 8 Parameters and possible parameter values SIPOS SEVEN: PROFITRON, HiMod 8�6 Special parameters 8�6�13 Test operation With this function, the actuator is switched to a continuous duty in REMOTE mode, by continu- ously repeating a cycle with the following steps: Operation into CLOSE direction –...

  • Page 90: Runtime Monitoring

    8 Parameters and possible parameter values Operation instructions 8.6 Special parameters SIPOS SEVEN: PROFITRON, HiMod 8�6�15 Runtime monitoring As standard, SEVEN actuators are equipped with runtime monitoring. When running the actuator for the first time over a distance of at least 3 % of the entire travel after setting the end positions, the runtime is measured and stored in a non-volatile memory. The actual motor frequency or speed is taken into account during the measurements.

  • Page 91: Autom. Tl Adapt. End Position

    Operation instructions 8 Parameters and possible parameter values SIPOS SEVEN: PROFITRON, HiMod 8�6 Special parameters Quick start Leaving the end position: ■ For travel-dependent cut-off, it will be imme- diately changed to the set speed to keep the runtime as short as possible. Refer to fig. 2, curve a.

  • Page 92: Dcs Acceptance Time

    8 Parameters and possible parameter values Operation instructions 8.6 Special parameters SIPOS SEVEN: PROFITRON, HiMod 8�6�18 DCS acceptance time General information Should the DCS signal drop, the actuator can nevertheless continue its operation e.g. if the functions ‘Close tightly’ or “Control mode RE- MOTE’...

  • Page 93: System Settings

    Operation instructions 9 System settings SIPOS SEVEN: PROFITRON, HiMod System settings The ‘System setting’ menu enables setting the System settings ■ Display: – Display orientation; rotation of the display Display depending on the actuator mounting position. – Standby screen: selection of information Real time clock shown in standby mode on the display.

  • Page 94: Standby Screen

    9 System settings Operation instructions SIPOS SEVEN: PROFITRON, HiMod 9�1�2 Standby screen This function is used to the select the informa- tion shown on the display in standby mode. If the Drive Controller is not operated during the set interval, the display changes to the standby mode;...

  • Page 95: Fast To Local

    Operation instructions 9 System settings SIPOS SEVEN: PROFITRON, HiMod 9�1�3 Fast to local This setting is reasonable under critical conditions where immediate operation is required directly at the actuator, irrespective of control and user level. If the Drive Controller is held down in standby mode during “Fast to local”, the actuator switches to ■...

  • Page 96: Activate, Deactivate Bluetooth

    9 System settings Operation instructions SIPOS SEVEN: PROFITRON, HiMod 9�3 Activate, deactivate Bluetooth Actuators are equipped with Bluetooth. Each Bluetooth device (slave) has an unambiguous Bluetooth address for identification. To facilitate selection, each Bluetooth device has a device name, consisting of the plant ID (if available) and the 9-position serial number of the actuator as a standard.
  • Page 97 Operation instructions 9 System settings SIPOS SEVEN: PROFITRON, HiMod Operation sequence: Activate remote control unit Remote control unit Activate the “Remote control unit” function both Modus at the actuator and the remote control unit. Actuator Except for step 3 of the operation sequence, the operation sequence is identical for both cases.

  • Page 98: 10 Torque Curve

    The actuator changes to the "Record torque curve“ initial state. The aborted recording or curve is not saved. The recorded torque curves can be viewed via the COM-SIPOS parameterization program or PRO- FIBUS DP (e.g. SIMATIC PDM, DTM). Page 98...

  • Page 99: Record Torque Curve

    Operation instructions 10 Torque curve SIPOS SEVEN: PROFITRON, HiMod Fig�: Example of a valve torque curve 10�2 Record torque curve Operation sequence 1. Select 'Torque curve’ in the main menu (fig., item 1) and confirm (item 2). ‘The ‘Torque curve’ menu appears. 2. Set selection marker to ‘Torque curve‘ (3) and confirm (4).

  • Page 100: Save Torque Curve On Usb Flash Drive

    10 Torque curve Operation instructions SIPOS SEVEN: PROFITRON, HiMod 10�3 Save torque curve on USB flash drive Operation sequence 1. Connect USB flash drive: ■ Unscrew cover of USB port on the left below the electronics unit (fig.1, item 1). ■ Connect USB flash drive (item 2). The ‘USB flash drive’ selection menu ap- pears. 2. Select ’Save torque curves’ (fig. 2) and confirm. ‘Select folder’ menu opens. If the USB flash drive comprises several folders, they will be displayed for selection.

  • Page 101: 11 Observe

    Operation instructions 11 Observing SIPOS SEVEN: PROFITRON, HiMod 11 Observe Use the 'Observe' menu to display information Electronic name plate on the actuator: Tag number ■ Electronic name plate Order number and equipment ■ Inputs and outputs Serial number ■...

  • Page 102: Firmware Version

    11 Observing Operation instructions SIPOS SEVEN: PROFITRON, HiMod 11�1�5 Firmware version Version number 3.03 2016. 01.11 Version number and issue number is displayed, see illustration on the right. Version Year Month number Fig.: Example of firmware version number 11�2 Inputs and outputs (observe) 11�2�1 Binary inputs...

  • Page 103: Actuator Status

    Operation instructions 11 Observing SIPOS SEVEN: PROFITRON, HiMod Modbus Displayed for available MODIBUS interface: ■ Active channel – No channel active ■ Channel 1 – No communication – Baud rate – Data Exchange ■ Channel 2 – No communication – Baud rate –...

  • Page 104: Torque Zero Adjustment

    11 Observing Operation instructions SIPOS SEVEN: PROFITRON, HiMod ■ Actual value – Position [%] – DCS (only for non linear valve curve) [%] ■ Torque (with torque measurement flange only). For a detailed description refer to ‘Torque zero adjustment’. – Current value [Nm] – Offset [Nm] Zero adjustment ■ Travel (non-intrusive version only) –...

  • Page 105: Diagnosis (Operating Data And Maintenance Limits)

    Operation instructions 12 Diagnosis SIPOS SEVEN: PROFITRON, HiMod 12 Diagnosis (operating data and maintenance limits) Operational data is collected and stored in the RAM. For backup purposes, the data is written to the internal EEPROM. The values for maintenance limits are stored for any modification. Therefore operational data and the values for the maintenance limits are safe, even in case of power failure.

  • Page 106: Valve Maintenance Limits

    12 Diagnosis Operation instructions SIPOS SEVEN: PROFITRON, HiMod 12�2 Valve maintenance limits The data shown in this menu are values for which maintenance is required. This enables effective planning of valve maintenance operated the actuator in compliance with specified operation criteria ■ Number of switching cycles, ■ Number of torque cut-offs ■...

  • Page 107: 13 Communication And Data Exchange

    In addition to operation directly at the actuator, the actuator can also be controlled ■ from remote (DCS, automation system); ■ via the COM-SIPOS PC parameterization system whereby data exchange via Bluetooth or USB cable is possible. 13�1 Remote control Depending on the automation system and the parameterization for "REMOTE control" and "Alterna- tive control mode"...

  • Page 108: Usb Port

    13 Communication and data exchange Operation instructions SIPOS SEVEN: PROFITRON, HiMod 13�3 USB port The USB port is protected against dust and water and is located at the bottom left of the electronics housing. Connect USB cable or USB flash drive: 1. Unscrew the protective cap of the USB port (fig.1, item 1) (it is provided with a plastic...

  • Page 109: Update Firmware

    Fig.: Save parameters on USB flash drive – To write them to a replacement electronics (refer to chapter below, ”Clone actuator“); – To provide it to SIPOS service for fault diag- nostics. 13�4�3 Upload parameters from USB flash drive...

  • Page 110: Clone Actuator

    13 Communication and data exchange Operation instructions SIPOS SEVEN: PROFITRON, HiMod 13�4�5 Clone actuator Only available in ‘Expert’ user level and in ‘LOCAL’ or ‘Off’ mode. The ‘Clone actuator’ function is used to write all actuator parameter values (factory parameters including end position adjustment, parameters which can be modified by the customer and operating data such as motor operating hours, number of cut-offs, etc.), which were written to...

  • Page 111: 14 Maintenance, Inspection, Service

    Depending on the operation conditions, shorter maintenance intervals may be required This applies in particular to actuators in high temperature version – add. version T09. They have to be checked for proper condition by the SIPOS service every 2 years and wear parts have to be replaced! It is recommended that the services of the local SIPOS Aktorik service centers are utilized for this purpose.

  • Page 112: Lubrication Intervals And Lubricants

    Actuators in high temperature version – add. version T09 – have to be checked for proper condition by the SIPOS service every 2 years and wear parts have to be replaced! Whenever the covers and hoods are removed, the seals must be inspected for damage. Replace and regrease if necessary.

  • Page 113: 15 Spare Parts

    Operation instructions 15 Spare parts SIPOS SEVEN: PROFITRON, HiMod 15 Spare parts 15�1 General information With the exception of standardized, generally available components, only original spare parts may be used. Spare parts are usually supplied as complete sub-assemblies (see list below). In the fol- lowing representation drawings, designations with 3 digits are listed. These numbers are prefixed...

  • Page 114: Exploded Views

    15 Spare parts Operation instructions SIPOS SEVEN: PROFITRON, HiMod 15�3 Exploded views 15�3�1 Gear unit 2SA7���- Output shaft B1 Output shaft B1 Output shaft insert Reducing flange Output shaft A Page 114 Y070.302/EN...

  • Page 115: Small Part-Turn Gear Unit 2Sg7

    Operation instructions 15 Spare parts SIPOS SEVEN: PROFITRON, HiMod 15�3�2 Small part-turn gear unit 2SG7���- Y070.302/EN Page 115...

  • Page 116: Small Part-Turn Gear Unit 2Sq7

    15 Spare parts Operation instructions SIPOS SEVEN: PROFITRON, HiMod 15�3�3 Small part-turn gear unit 2SQ7���- Page 116 Y070.302/EN...

  • Page 117: Electronics Unit

    Operation instructions 15 Spare parts SIPOS SEVEN: PROFITRON, HiMod 15�3�4 Electronics unit Electronics unit (Motor up to 1�5 kW) Electronics unit (Motor from 3 kW) Y070.302/EN Page 117...

  • Page 118: Index

    Degrees....see Signaling gear COM-SIPOS..... . . 107 COM-SIPOS PC parameterization software.
  • Page 119 Operation instructions 16 Index SIPOS SEVEN: PROFITRON, HiMod Diagnosis Maintenance valve....106 Fast opening......80 Operation data actuator.
  • Page 120 16 Index Operation instructions SIPOS SEVEN: PROFITRON, HiMod Special parameters....83 parameter values....61 System settings.
  • Page 121 Enable software functions... . 79 COM-SIPOS..... . 107 Spare parts......113 Remote control unit.
  • Page 122 16 Index Operation instructions SIPOS SEVEN: PROFITRON, HiMod Sub-assemblies Electronics unit..... . 8 Update firmware. ....109 Gear unit.

  • Page 123: Eu Declaration Of Conformity/Declaration Of Incorporation

    EN ISO 5210:1996 EN ISO 5211:2001 DIN 3358:1982 SIPOS actuators are designed for the operation of industrial valves. Putting into service is prohibited until the final machinery has been declared in conformity with the provisions of Directive 2006/42/EC. The following basic requirements in compliance with Annex I of the Directive are respected: Annex I, articles 1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.2.6, 1.3.1, 1.3.7, 1.5.1, 1.6.3, 1.7.1, 1.7.3, 1.7.4...
  • Page 124 Issue: 05.18 © SIPOS Aktorik GmbH Y070.302/EN Subject to changes without notice! Im Erlet 2 • D-90518 Altdorf www.sipos.de...

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