Cobolt 06-01 Series Owner's Manual

Cobolt 06-01 Series Owner's Manual

Plug and play modulatable cw lasers
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OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018
Cobolt 06-01
Series
Plug and play modulatable CW
lasers
405 nm
515 nm
445 nm
532 nm
473 nm
553 nm
488 nm
561 nm
633 nm
638 nm
647 nm
660 nm

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  • Page 1 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Cobolt 06-01 Series Plug and play modulatable CW 405 nm 515 nm 633 nm lasers 445 nm 532 nm 638 nm 473 nm 553 nm 647 nm 488 nm 561 nm...
  • Page 2 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 2 | 52...
  • Page 3: Table Of Contents

    OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 CONTENTS Introduction Safety General Safety features Equipment Safety Quick Start Guide 06-MLD 06-DPL Closedown operation Overview Model number Configuration Warning and Identification Labels Laser head Key control box Thermal management...
  • Page 4 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 4 | 52...
  • Page 5: Introduction

    OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Introduction The Cobolt 06-01 Series offers a compact form factor and a wide wavelength span in a plug and play format. The Cobolt 06-01 Series lasers consist of high performance fixed wavelength laser modules; modulated laser diodes (MLD) and diode pumped lasers (DPL) cover a spectral range between 405 nm and 660 nm.
  • Page 6: Safety

    Safety General All Cobolt 06-01 Series lasers are Class IIIB (CDRH), Class 3B (IEC) laser products which emit less than 500 mW of laser radiation within the visible spectrum. The residual emission does not exceed Laser Class 1. Eye and skin exposure to direct or reflected laser light is hazardous and may be extremely harmful. Always wear eye protection appropriate to the beam wavelength and intensity.
  • Page 7 Verify the accessible emission wavelengths and power levels on the warning label before operating. Fiber Pigtailed Option All safety recommendations in section 2.1 are also valid for the Cobolt 06-01 series fiber pigtailed laser heads. Additionally, heat generated from absorption of laser radiation by particles on the fiber end may increase the probability of ignition hazards in certain environments.
  • Page 8: Safety Features

    The laser is equipped with all required safety features as described in the laser safety standard IEC 60825-1. If any part of the delivered equipment is replaced with a part not supplied by Cobolt or if the equipment is not properly grounded system may not conform to CE / CDRH compliance standards listed in section Fel! Hittar inte referenskälla..
  • Page 9: Equipment Safety

    06-MLD lasers with a wavelength greater than 600 nm are particularly sensitive, exercise extreme caution. Electrostatic discharge Always install the laser system to a properly grounded power outlet. Cobolt lasers contain a laser diode which is sensitive to electrostatic discharge (ESD). Fiber care It is important to always make sure the fiber end-face is clean before turning the laser on and before connecting the fiber connector in physical contact with another connector.
  • Page 10: Quick Start Guide

    OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Quick Start Guide 06-MLD Mount the laser on a heat sink or suitable flat surface that provides adequate heat dissipation and connection to ground. Use the four holes on the laser’s base plate to secure it.
  • Page 11 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Connect the supplied 5V power supply unit to the socket on the laser head, and plug it in to the mains. 6. To start the laser, turn the key on the Control Box clockwise to the ON position. If it is already in the ON position, turn it to OFF and then ON again.
  • Page 12: 06-Dpl

    OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 06-DPL When delivered the lasers are, by default, set to continuous-wave, constant power mode. As soon as power is supplied to the laser head the auto-start procedure will begin. Light will be emitted once the remote interlock connector is connected, the shutter is open and when the key is turned to the ON position (CDRH model).
  • Page 13: Closedown Operation

    Set your signal generator to give a square-wave, 0-5 V. 2. Connect the input from the signal generator to the SMA connector on the back of the laser head. Choose digital modulation mode in the Cobolt Monitor™ software (see section 9 for software installation instructions).
  • Page 14: Overview

    Overview Cobolt 06-01 Series laser systems consist of four main parts: the laser head, key control box, cable between laser head and key control box, and the power Supply (not shown). Always install the laser system to a properly grounded power outlet.
  • Page 15: Configuration

    OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Configuration CE/CDRH Compliant The CE/CDRH compliant system is supplied with a key control box, which must be connected, along with a remote interlock connector. Once power is supplied, laser emission starts when the key is turned from the OFF position to the ON position.
  • Page 16: Warning And Identification Labels

    OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Warning and Identification Labels The upper face of the laser head contains a yellow label with laser safety warning and classification information, the wavelength and maximum power of the unit. It also shows the location of the laser beam aperture and indicates the open and closed positions of the manual shutter.
  • Page 17 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Fiber pigtailed laser head Manufacturer Identification Labels OEM Label Aperture Warning Labels CE / CDRH compliant label Laser Notice No. 50 Label CDRH models shipped to USA 17 | 52...
  • Page 18: Laser Head

    06-01 Free beam 06-MLD Cobolt model 06-01 are 06-MLD free beam lasers. See section 5.1.1 for available wavelengths and power levels. The laser head can take electrical power from either the power jack or the 15-pin D-SUB connector. The D-SUB (OEM model only) and the mini-USB can each be used to communicate with the laser.
  • Page 19: Thermal Management

    Power supply requirements An appropriate Power Supply Unit (PSU) is supplied by Cobolt with the laser and can be plugged into a standard power outlet. The power supply accepts 90-264 VAC and 47-63 Hz. Ripple and noise 1% peak-peak max, 20 MHz bandwidth.
  • Page 20: System Description

    OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 System Description The information presented here is believed to be accurate and is subject to change without notice. The specifications contained herein cannot be guaranteed outside of normal operational conditions.
  • Page 21 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Operation and Environmental Specifications Power supply requirements 5 VDC, 3 A 5 VDC, 5 A Intended use environment Laboratory (indoor) Ambient temperature & pointing - 20-50 °C < 5 µrad / 50 C...
  • Page 22 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Electrical interfaces All equipment connected to the system should be limited energy as described by IEC 61010:1. Interface Location DC plug 2.5 mm / 5.5 mm female Input power Laser Head 2.5 mm audio female...
  • Page 23: Mechanical Drawings

    OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Mechanical Drawings Laser Head 06-MLD mechanical outline. Dimensions in mm [inches]. 06-DPL mechanical outline. Dimensions in mm [inches]. 23 | 52...
  • Page 24 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Fiber Pigtailed Laser head mechanical outline. Dimensions in mm [inches]. Key control box 06-01 Series Key control box, mechanical outline. Dimensions in mm [inches]. 24 | 52...
  • Page 25: Remote Interlock Connector

    OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Remote Interlock Connector The laser is equipped with a remote interlock connector that prevents current flow through the diode when the circuit is open. After the remote interlock connector has been opened the laser will need to be reset by disconnecting from and then reconnecting to the power supply in order to start again, or toggling the key switch.
  • Page 26: Direct On/Off Control

    OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Direct On/Off control 06-MLD This feature is not available for 06-MLD. 06-DPL The Direct On/Off control feature enables turning the laser On/Off using a 5 VDC signal. After having configured the laser for Direct Input operation (factory set or by executing @cobasdr 1), the laser can only start-up when 5 VDC (max 12.5 VDC) is applied to pin 3 on the Molex connector with 0 VDC on pin 2 as reference.
  • Page 27: Pin Assignment

    OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Pin assignment 06-MLD Key box to laser head connector The pin configuration for the 15-pin D-SUB on the MLD laser head and key control box are described in the table below.
  • Page 28 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 USB connector on laser head Connector USB-type, manufacturer Hsuan Mao C8320-05BFDSB0, mates with connector mini-B. Function +5 V Not connected 0 V (GND) 28 | 52...
  • Page 29 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 06-DPL Key box to laser head connector The pin configuration of the Molex connector on the laser head and the 15-pin subD connector on the key control box are described in the table below. Note the pin orientation with respect to the lock position of the socket of the molex connector.
  • Page 30 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 USB connector on laser head Connector USB-type, manufacturer Hsuan Mao C8320-05BFDSB0, mates with connector mini-B. Function +5 V Not connected 0 V (GND) 30 | 52...
  • Page 31: Continuous Wave Operation

    8 hours. The default mode for Cobolt 06-DPLs is constant power. In constant current mode the laser runs at a set current level. In constant power mode the power is monitored on an internal photodiode, and this is used to regulate the current to maintain a constant power level.
  • Page 32 3.5 mm stereo audio plug. The plug should be connected as shown in the figure below. Ground In Cobolt Monitor™ there is a tick box “On/Off Modulation”, which indicates when on/off modulation is active. When this is the case, all other options are greyed out (although the previous mode remains checked, as the laser remembers which state it was in previously).
  • Page 33 The figure below contains a typical power vs. current graph for a Cobolt 06-MLD 405nm laser, showing this behavior. When modulating with an arbitrary waveform, it is possible use a DC offset on the signal generator such that the laser is modulated from this threshold point to the desired maximum signal level.
  • Page 34: 06-Dpl

    OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 The MLD can be used with hybrid digital + analog modulation signals. This can be accessed in the Cobolt Monitor software under the Modulation Type option. In this mode, whenever the digital state is on, the laser runs at a power determined by the analog voltage.
  • Page 35 Digital + Analog The DPL can be used with hybrid digital + analog modulation. This can be accessed in the Cobolt Monitor™ software under the Modulation Type option. In this mode, whenever the digital state is on, the laser runs at a power determined by the analog voltage.
  • Page 36 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Settings Optimization in modulation mode Cobolt Monitor™ software allow the user to optimize the laser performance while in modulation mode. During manufacturing the 06-DPLs settings are in digital modulation at 1 kHz and a 50% duty cycle. When modulating with a different input signal the user can expect changes in the pulse shape, peak power and average power.
  • Page 37 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 TEC LD Adjustment The 06-DPLs optical output power is influenced heavily by the match between the pump diode’s emission spectrum and the laser crystal’s gain spectrum. Modulation mode operation is achieved by direct modulation of the drive current to the pump diode.
  • Page 38: Operation Via Data Port

    USB driver To be able to connect to a Cobolt 08 series laser via USB, a USB driver must be installed on the computer. The USB driver can be downloaded from the Cobolt website (www.cobolt.se). When installed, a virtual COM port will be created to communicate with the laser.
  • Page 39 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 2. Under the Devices and Printers section, choose Device Manager. Under Other devices, find the device called Cobolt Laser Driver MLD. Right-click it and chose Update Driver Software. 4. On the next screen chose the Browse my computer for driver software option.
  • Page 40 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Click browse, and find folder on your computer where the USB driver is stored. 6. Windows security may warn you that the publisher of the driver is unverified. Choose Install this driver software anyway.
  • Page 41: Communication Commands

    OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Communication commands The laser is delivered in Auto-start mode (see section 3 for Auto-start sequence description). For system integration the Auto-start sequence can be disabled and the following commands can be used to control the laser. As long as power is supplied to the laser the temperature control elements are always operating to reach set-point values and the laser will be idle waiting for the next command.
  • Page 42 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 sdmes Set digital modulation enable state * 0 = disable 1 = enable games? Get analog modulation enable state * 0 = disabled 1 = enabled sames Set analog modulation enable state *...
  • Page 43: Cobolt Monitorâ„¢ Software

    .zip file any storage device, and extract all files. The folder created after extracting the files can be placed on any storage device and Cobolt Monitor™ can be run from there. All files and folders contained in the .zip file must be present for the program to function properly.
  • Page 44 Only the relevant information is presented on this level, displaying only the status the laser is in and relevant choices to make. Here follows a short description of how to use the Cobolt Monitor™...
  • Page 45 Likewise, there are boxes to set the constant power level and constant current level. In constant power mode the current will be set by Cobolt Monitor to reach the power level set in the this field. When in modulation mode it is recommended to use an external power meter. See section 6 and 7 for more details on continuous wave and modulation modes.
  • Page 46 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Autostart Program - displays whether the laser is in CDRH or OEM mode and displays the current laser operational status. There are also buttons to “abort” the autostart sequence or to “restart” the laser after a fault.
  • Page 47 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 06-DPL Cobolt Monitor™ software expanded to for more detailed monitoring. TEC Settings – shows the running status and the fault status for the laser’s internal thermoelectric coolers (TEC). TEC controls the temperature of the platform in CW operation and TEC_LD controls the platform temperature in modulation mode.
  • Page 48 OWNERS MANUAL | Cobolt 06-01 Series | D0136-K DECEMBER 2018 Fault Status – displays ERROR messages. In the event of an ERROR, the laser action is stopped. When the reason for the ERROR event is understood and the problem is addressed the fault status can be cleared with “Clear Fault”. If the Autostart Program is enabled, click restart to restart the laser.
  • Page 49: Troubleshooting

    4. Verify the supply voltage is within the range stated in section 4.5. Check the base plate temperature (this is displayed in the Cobolt Monitor™ software). If it is outside of the range 20-50 °C the laser may take longer to stabilize the temperature, or be unable to do so.
  • Page 50: Warranty And Maintenance

    Warranty and Maintenance The Cobolt lasers should not be opened for any reason. The warranty will be void if any of the system units are opened. All laser parameters are set at the factory, and there are no adjustments required (other than those described in this manual for operating in different modulation modes and at different power levels).
  • Page 51: Compliance (Cdrh Models Only)

    All equipment must be mounted on a common ground plane, such as an optical table. The equipment might not conform to the EC directives if any part of the supplied equipment is replaced with a part not supplied by Cobolt or if the equipment is not properly grounded.
  • Page 52 Cobolt Head Office Cobolt AB Phone: +46 8 545 912 30 Vretenvägen 13 Fax: +46 8 545 912 31 SE-171 54 Solna, Sweden E-mail: info@coboltlasers.com German Sales Office (incl. Austria and Switzerland) HÜBNER GmbH & Co. KG Phone: +49 6251 770 6686...

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